JBL BPx2200.1 User manual

BPX2200.1
JBL CONSUMER PRODUCTS
250 CROSSWAYS PARK DRIVE, WOODBURY, NY 11797
8500 BALBOA BOULEVARD, NORTHRIDGE, CA91329
WWW.JBL.COM
2 CHANNEL
POWER AMPLIFIER
SERVICE MANUAL

SPECIFICATIONS
Specifications .........................................................1
Features .................................................................2
Test Conditions and Notes ......................................2
Controls and Connections .....................................3
Mounting the amplifier............................................3
Typical System Configuration (Wiring) ....................4
Printed Circuit Boards (Top View)...................5
Parts Lists...........................................................6~8
Integrated Circuit Diagrams...................................11
Transistor Diagrams..............................................12
Schematic Diagrams...................
Block Diagrams.......................................................9
Packaging Exploded View.....................................10
....................13~14
Amplifier Exploded View........................................15
JBL continually strives to improve its products. New materials, production methods and design refinements are
introduced into existing models without notice as a routine expression of our design philosophy. For this reason,
BP Series Multichannel Automotive Amplifiers may differ in some respects from their published specifications
and descriptions, but will always equal or exceed the original specifications unless otherwise stated.
1
Power Amplifier BPX2200.1
Controls and connections
Power Output,4 Ohoms . . . . . . . . . . . . . . . . . . .
Power Output,2 Ohoms . . . . . . . . . . . . . . . . . . .
Power Output,Bridged, 4 Ohoms . . . . . . . . . . . . . . .
Power Output,Parallel, 1 Ohoms . . . . . . . . . . . . . . .
MIN.Speaker Impedance . . . . . . . . . . . . . . . . . .
Frequency Response . . . . . . . . . . . . . . . . . . .
Input Sensitivity (RCA type) . . . . . . . . . . . . . . ..
THD + Noise (4 Ohms) . . . . . . . . . . . . . . . . . . .
Signal-to-Noise . . . . . . . . . . . . . . . . . . . .
Maximum Current Draw. . . . . . . . . . . . . . . . . . . .
Fuse Replacement. . . . . . . . . . . . . . . . . . . . . .
Length . . . . . . . . . . . . . . . . . . . . . . . . . . .
Width . . . . . . . . . . . . . . . . . . . . . . . . . . .
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . .
Length . . . . . . . . . . . . . . . . . . . . . . . . . . .
Width . . . . . . . . . . . . . . . . . . . . . . . . . . .
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/A
1100W x 2
22000W x 1
2200W x1
1 ohm
20Hz ~ 320KHz,-3dB
250mV~6V
0.5%
93dB
190A
150A x 1
12-1/4
21-5/8
2-9/16
312
555
66
External Dimensions (Inches)
External Dimensions (mms)

Test Conditions and Notes
2-Channel Operation
Advanced MOSFET Oversized Floating Rail Power Supply
Floating Ground Factory - Head - Unit Speaker - Level input
Variable Input Sensitivity (250mV - 6V)
Fully Complementary Output Stage with Class-D Voltage Amplification
Gold-plated Power, Input and Output Connectors
1-Ohm Stable ( 2 ohm Prallel MODE )
All tests to be done, unless otherwise specified, from 10Hz to 320Hz at 14.4V DC into 2 ohm loads and adjust
the units gain so that with a .775 volt input signal the unit is at its maximum rated output. All measurements
will be done using an Audio precision system one and the supply voltage.
An A+ line voltage of 14.4V DC shall be applied to the unit under test for all measurements unless otherwise
specified. The voltage applied to the unit shall be measured at the power connection on the Amplifier.
Signal Source
Unless otherwise specified, all tests shall be conducted with the Audio Signal Generator output configured to
be balanced, less than or equal to 50 ohm source impedance, and floating. The signal source "GND" shall be
connected to the Amplifier PWR GND at the Amplifier.
Output Load
Unless otherwise specified, all tests shall be conducted with 2 ohm resistive loads having less than 10%
reactive components at any frequency below 350Hz. Each resistor shall have a value that remains within 1%
while dissipating the rated output of the unit under test.
Power Indicator LED steadily illuminates for normal operation. LED blinks when
protection circuitry is engaged, and during power up.
2
Features
Power Amplifier BPX2200.1

Controls and Connections
Mounting the Amplifier
The JBL BP Series amplifiers can be mounted in virtually any location inside the vehicle.
However, make sure to keep the amplifier away from heater vents or ducts.
1. At the chosen site, use the amplifier as a mounting template and mark the locations of the
four mounting holes.
2. Drill a small pilot hole at each marked location.
3. Mount the amplifier and securely tighten the mounting screws.
3
Power Amplifier BPX2200.1
Controls and Connections
3. Preamp-Level Input Connector - Connects to
4. Pre amp-Level AUX output Connector
line-level output from the source unit.
2. Speaker Output Connector - Connect speaker
wiring to these connectors. See wiring instruc-
tions on page 4 for more information.
1. Power Connection for 12V+, GND and REM
connections for power wires. See wiring instruc-
tions on page 4 for more information.
5. Input-Level Control - Adjusts input sensitivity
6. This switch is select X-over slope
for pre-amp level and speaker level inputs.
9. The crossover frequency can be set at any frequency
10. (1) The HP frequency can be set at any frequency
(2) Bass Boost control will provide at frequency
Between 32Hz and 320Hz.
Between 20Hz and 100Hz.
Being set between 20Hz ~ 100Hz
8.
7. This switch is set to 2-channel mode(2CH/BR) to drive
a pair of subwoofers or bridge(mono) mode to drive a
single subwoofer(PARALLEL).
It's allowed to use parallel mode when the nominal
impedance of the speaker system is 2 ohm or greater
1 2
3 45
7
86
Remotr Volume Control Jack.
910

Typical System Configuration
4
Vehicle Battery
Chassis Ground
Ignition
Switch
CD Player or Changer
Cassette/CD Tuner
(Head Unit)
Power Ground
Speakers
60 Amp (Not Included) Main +12V
Amplifier
Power
Connection
Line
Level
Input
Remote On/Off
Remote Antenna
Power Supply
Antenna Motor Ground
Remote On/Off
Black - Power Ground
Red - Main +12V
Black Power
Antenna Input
Power
Antenna
Cassette/Receiver
Power Supply
Wires
Fuse
Fuse Fuse
Power
Antenna
Relay
Power Amplifier BPX2200.1

Printed Circuit Board (Top View)
5
Power Amplifier BPX2200.1

Printed Circuit Board (BOTTOM View)
Power Amplifier BPX2200.1

Printed Circuit Board (SUB TOP View)
Power Amplifier BPX2200.1
PAS132-01 PAS132-01 PAS132-01 PAS132-01 PAS132-01
PAS132-01 PAS132-01 PAS132-01 PAS132-01 PAS132-01
REV.0 REV.0 REV.0 REV.0 REV.0
REV.0 REV.0 REV.0 REV.0 REV.0
A20K
2K
623PCB4-B
A20K
2K
623PCB4-B
A20K
2K
623PCB4-B
A20K
2K
623PCB4-B 623PCB4-B
2K
A20K
A20K
2K
623PCB4-B
A20K
2K
623PCB4-B 623PCB4-B
2K
A20K A20K
2K
623PCB4-B 623PCB4-B
2K
A20K
VR701
R701
MOD02
VR701
R701
MOD02
VR701
R701
MOD02
VR701
R701
MOD02 MOD02
R701
VR701
VR701
R701
MOD02
VR701
R701
MOD02 MOD02
R701
VR701 VR701
R701
MOD02 MOD02
R701
VR701
PAS264-31
PAS132-01

Printed Circuit Board (SUB TOP View)
Power Amplifier BPX2200.1
PAS266-31
PAS266-31

BPX2200.1 Parts List
Power Amplifier BPX2200.1
REF. NO
PART NO. DESCRIPTION
NOMENCATURE MFR PARTS Q'TY
PCB-00-01276 MAIN PCB FR-4 DOUBLE LAYER, 1.6t 4Oz GREEN PAM585-01 159 X 569 m/m (GUIDE 20m/m)
PCB-00-01278 SUB PCB FR-4 DOUBLE LAYER, 1.6t 1Oz GREEN PAS265-31 28X75m/m (S1)- 4lm ARRAY(95X118m/m) 1
1
PCB-00-01279 SUB PCB FR-4 DOUBLE LAYER, 1.6t 1Oz GREEN PAS266-31 28 X 90m/m (S2)- 4lm ARRAY(110X118m/m) 1
PCB-00-01277 SUB PCB FR-4 DOUBLE LAYER, 1.6t 1Oz GREEN PAS264-31 28 X 114m/m (S3,4), 4lm ARRAY(118X136m/m) 2
PCB-00-00952 SUB PCB FR-4 SINGLE LAYER, 1.6t 1Oz GREEN PAS132-01 31x31m/m(REMOTE),-10 lm ARRAY(71X167m/m) 1
TRS-00-00087 TRANSISTOR SMALL SIGNAL PNP KTA1023Y Q251,252,451,452 4
TRS-00-00090 TRANSISTOR SMALL SIGNAL PNP KTA1266GR Q364 1
TRS-00-00110 TRANSISTOR SMALL SIGNAL NPN KTC3198GR Q128,362,363,365,611,631,632,705 8
DIO-00-00006 DIODE SWITCHING SIGNAL 1SS133 D181,581,725,801,802 5
DIO-00-00003 DIODE RECTIFIER 1N4004 D361,701 2
DIO-00-00108 DIODE FEST RECOVERY FR154 D771,772,773,774,791,792,794,795 8
DIO-00-00019 DIODE ZENER 1W 12V 1N4742 D793,796 2
RES-00-00463 RESISTOR METAL FILM 1/5WF 220 OHM R603 1
RES-00-00536 RESISTOR METAL FILM 1/5WF 470 OHM R201,301,401,901 4
RES-00-00443 RESISTOR METAL FILM 1/5WF 2.2K OHM R113 1
RES-00-00450 RESISTOR METAL FILM 1/5WF 2.7K OHM R117 1
RES-00-00523 RESISTOR METAL FILM 1/5WF 4.7K OHM R111,112,114,177,179,555,556,577,579,601 10
RES-00-00402 RESISTOR METAL FILM 1/5WF 10K OHM R569,570 2
RES-00-00415 RESISTOR METAL FILM 1/5WF 12K OHM R602 1
RES-00-00456 RESISTOR METAL FILM 1/5WF 20K OHM R118 1
RES-00-00537 RESISTOR METAL FILM 1/5WF 47K OHM R102,103,105,106,107,108,109,110 8
RES-00-00591 RESISTOR METAL FILM 1/5WF 91K OHM R101,104 2
RES-00-00545 RESISTOR METAL FILM 1/5WF 5.6K OHM R191,591 2
RES-00-00610 RESISTOR CARBON FILM 1/5WJ 10 OHM R208,209,210,211,237,238,308,309,310,311 24
R337,338,408,409,410,411,437,438,908,909
R910,911,937,938
RES-00-00660 RESISTOR CARBON FILM 1/5WJ 22 OHM R619,743,744,745,746,753,754,755,756,843 17
R844,845,846,853,854,855,856
RES-00-00606 RESISTOR CARBON FILM 1/5WJ 100 OHM R115 1
RES-00-00622 RESISTOR CARBON FILM 1/5WJ 150 OHM R130 1
RES-00-00662 RESISTOR CARBON FILM 1/5WJ 240 HOM R151 1
RES-00-00712 RESISTOR CARBON FILM 1/5WJ 470 OHM R174,574 2
RES-00-00723 RESISTOR CARBON FILM 1/5WJ 510 OHM R123,125 2
RES-00-00728 RESISTOR CARBON FILM 1/5WJ 560 OHM R454,809 2
RES-00-00756 RESISTOR CARBON FILM 1/5WJ 820 OHM R116 1
RES-00-00633 RESISTOR CARBON FILM 1/5WJ 1K OHM R183,185,583,585,613,622,742,752,842,852 10
RES-00-00598 RESISTOR CARBON FILM 1/5WJ 1.5K OHM R723,725 2
RES-00-00602 RESISTOR CARBON FILM 1/5WJ 1.8K OHM R153 1
RES-00-00637 RESISTOR CARBON FILM 1/5WJ 2.2K OHM R155,173,224,324,424,557,573,924 8
RES-00-00643 RESISTOR CARBON FILM 1/5WJ 2.4K OHM R247,347,447,947 4
RES-00-00644 RESISTOR CARBON FILM 1/5WJ 2.7K OHM R363 1
RES-00-00699 RESISTOR CARBON FILM 1/5WJ 3K OHM R181,581 2
RES-00-00672 RESISTOR CARBON FILM 1/5WJ 3.3K OHM R158,600,614 3
RES-00-00675 RESISTOR CARBON FILM 1/5WJ 3.6K OHM R157 1
RES-00-00700 RESISTOR CARBON FILM 1/5WJ 4.3K OHM R141,142,156 3
RES-00-00702 RESISTOR CARBON FILM 1/5WJ 4.7K OHM R145,154,188,189,190,225,252,325,425,452 16
R571,588,589,590,726,925
RES-00-00720 RESISTOR CARBON FILM 1/5WJ 5.6K OHM R143,144 2
RES-00-00751 RESISTOR CARBON FILM 1/5WJ 8.2K OHM R807 1
RES-00-01017 RESISTOR CARBON FILM 1/5WJ 9.1K OHM R805 1
RES-00-00608 RESISTOR CARBON FILM 1/5WJ 10K OHM R121,124,126,127,132,253,362,364,453,501 19
R502,504,505,507,508,617,618,724,806
RES-00-00623 RESISTOR CARBON FILM 1/5WJ 15K OHM R122,129,251 3
RES-00-00658 RESISTOR CARBON FILM 1/5WJ 22K OHM R187,365,587,615 4
RES-00-00663 RESISTOR CARBON FILM 1/5WJ 24K OHM R184,584 2
RES-00-00680 RESISTOR CARBON FILM 1/5WJ 30K OHM R128 1
RES-00-00697 RESISTOR CARBON FILM 1/5WJ 39K OHM R152 1
RES-00-00714 RESISTOR CARBON FILM 1/5WJ 47K OHM R172,182,186,254,572,582,586 7
RES-00-00748 RESISTOR CARBON FILM 1/5WJ 75K OHM R176,178,192,576,578,592 6
RES-00-00757 RESISTOR CARBON FILM 1/5WJ 82K OHM R801,802 2
RES-00-00604 RESISTOR CARBON FILM 1/5WJ 100K OHM R214,215,216,217,242,243,314,315,316,317 27
R342,343,414,415,416,417,442,443,503,506
R808,914,915,916,917,942,943
RES-00-00620 RESISTOR CARBON FILM 1/5WJ 150K OHM R131 1
RES-00-00647 RESISTOR CARBON FILM 1/5WJ 200K OHM R146 1