JBL BPx2200.1 User manual

BPX2200.1
JBL CONSUMER PRODUCTS
250 CROSSWAYS PARK DRIVE, WOODBURY, NY 11797
8500 BALBOA BOULEVARD, NORTHRIDGE, CA91329
WWW.JBL.COM
2 CHANNEL
POWER AMPLIFIER
SERVICE MANUAL

SPECIFICATIONS
Specifications .........................................................1
Features .................................................................2
Test Conditions and Notes ......................................2
Controls and Connections .....................................3
Mounting the amplifier............................................3
Typical System Configuration (Wiring) ....................4
Printed Circuit Boards (Top View)...................5
Parts Lists...........................................................6~8
Integrated Circuit Diagrams...................................11
Transistor Diagrams..............................................12
Schematic Diagrams...................
Block Diagrams.......................................................9
Packaging Exploded View.....................................10
....................13~14
Amplifier Exploded View........................................15
JBL continually strives to improve its products. New materials, production methods and design refinements are
introduced into existing models without notice as a routine expression of our design philosophy. For this reason,
BP Series Multichannel Automotive Amplifiers may differ in some respects from their published specifications
and descriptions, but will always equal or exceed the original specifications unless otherwise stated.
1
Power Amplifier BPX2200.1
Controls and connections
Power Output,4 Ohoms . . . . . . . . . . . . . . . . . . .
Power Output,2 Ohoms . . . . . . . . . . . . . . . . . . .
Power Output,Bridged, 4 Ohoms . . . . . . . . . . . . . . .
Power Output,Parallel, 1 Ohoms . . . . . . . . . . . . . . .
MIN.Speaker Impedance . . . . . . . . . . . . . . . . . .
Frequency Response . . . . . . . . . . . . . . . . . . .
Input Sensitivity (RCA type) . . . . . . . . . . . . . . ..
THD + Noise (4 Ohms) . . . . . . . . . . . . . . . . . . .
Signal-to-Noise . . . . . . . . . . . . . . . . . . . .
Maximum Current Draw. . . . . . . . . . . . . . . . . . . .
Fuse Replacement. . . . . . . . . . . . . . . . . . . . . .
Length . . . . . . . . . . . . . . . . . . . . . . . . . . .
Width . . . . . . . . . . . . . . . . . . . . . . . . . . .
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . .
Length . . . . . . . . . . . . . . . . . . . . . . . . . . .
Width . . . . . . . . . . . . . . . . . . . . . . . . . . .
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . .
N/A
1100W x 2
22000W x 1
2200W x1
1 ohm
20Hz ~ 320KHz,-3dB
250mV~6V
0.5%
93dB
190A
150A x 1
12-1/4
21-5/8
2-9/16
312
555
66
External Dimensions (Inches)
External Dimensions (mms)

Test Conditions and Notes
2-Channel Operation
Advanced MOSFET Oversized Floating Rail Power Supply
Floating Ground Factory - Head - Unit Speaker - Level input
Variable Input Sensitivity (250mV - 6V)
Fully Complementary Output Stage with Class-D Voltage Amplification
Gold-plated Power, Input and Output Connectors
1-Ohm Stable ( 2 ohm Prallel MODE )
All tests to be done, unless otherwise specified, from 10Hz to 320Hz at 14.4V DC into 2 ohm loads and adjust
the units gain so that with a .775 volt input signal the unit is at its maximum rated output. All measurements
will be done using an Audio precision system one and the supply voltage.
An A+ line voltage of 14.4V DC shall be applied to the unit under test for all measurements unless otherwise
specified. The voltage applied to the unit shall be measured at the power connection on the Amplifier.
Signal Source
Unless otherwise specified, all tests shall be conducted with the Audio Signal Generator output configured to
be balanced, less than or equal to 50 ohm source impedance, and floating. The signal source "GND" shall be
connected to the Amplifier PWR GND at the Amplifier.
Output Load
Unless otherwise specified, all tests shall be conducted with 2 ohm resistive loads having less than 10%
reactive components at any frequency below 350Hz. Each resistor shall have a value that remains within 1%
while dissipating the rated output of the unit under test.
Power Indicator LED steadily illuminates for normal operation. LED blinks when
protection circuitry is engaged, and during power up.
2
Features
Power Amplifier BPX2200.1

Controls and Connections
Mounting the Amplifier
The JBL BP Series amplifiers can be mounted in virtually any location inside the vehicle.
However, make sure to keep the amplifier away from heater vents or ducts.
1. At the chosen site, use the amplifier as a mounting template and mark the locations of the
four mounting holes.
2. Drill a small pilot hole at each marked location.
3. Mount the amplifier and securely tighten the mounting screws.
3
Power Amplifier BPX2200.1
Controls and Connections
3. Preamp-Level Input Connector - Connects to
4. Pre amp-Level AUX output Connector
line-level output from the source unit.
2. Speaker Output Connector - Connect speaker
wiring to these connectors. See wiring instruc-
tions on page 4 for more information.
1. Power Connection for 12V+, GND and REM
connections for power wires. See wiring instruc-
tions on page 4 for more information.
5. Input-Level Control - Adjusts input sensitivity
6. This switch is select X-over slope
for pre-amp level and speaker level inputs.
9. The crossover frequency can be set at any frequency
10. (1) The HP frequency can be set at any frequency
(2) Bass Boost control will provide at frequency
Between 32Hz and 320Hz.
Between 20Hz and 100Hz.
Being set between 20Hz ~ 100Hz
8.
7. This switch is set to 2-channel mode(2CH/BR) to drive
a pair of subwoofers or bridge(mono) mode to drive a
single subwoofer(PARALLEL).
It's allowed to use parallel mode when the nominal
impedance of the speaker system is 2 ohm or greater
1 2
3 45
7
86
Remotr Volume Control Jack.
910

Typical System Configuration
4
Vehicle Battery
Chassis Ground
Ignition
Switch
CD Player or Changer
Cassette/CD Tuner
(Head Unit)
Power Ground
Speakers
60 Amp (Not Included) Main +12V
Amplifier
Power
Connection
Line
Level
Input
Remote On/Off
Remote Antenna
Power Supply
Antenna Motor Ground
Remote On/Off
Black - Power Ground
Red - Main +12V
Black Power
Antenna Input
Power
Antenna
Cassette/Receiver
Power Supply
Wires
Fuse
Fuse Fuse
Power
Antenna
Relay
Power Amplifier BPX2200.1

Printed Circuit Board (Top View)
5
Power Amplifier BPX2200.1

Printed Circuit Board (BOTTOM View)
Power Amplifier BPX2200.1

Printed Circuit Board (SUB TOP View)
Power Amplifier BPX2200.1
PAS132-01 PAS132-01 PAS132-01 PAS132-01 PAS132-01
PAS132-01 PAS132-01 PAS132-01 PAS132-01 PAS132-01
REV.0 REV.0 REV.0 REV.0 REV.0
REV.0 REV.0 REV.0 REV.0 REV.0
A20K
2K
623PCB4-B
A20K
2K
623PCB4-B
A20K
2K
623PCB4-B
A20K
2K
623PCB4-B 623PCB4-B
2K
A20K
A20K
2K
623PCB4-B
A20K
2K
623PCB4-B 623PCB4-B
2K
A20K A20K
2K
623PCB4-B 623PCB4-B
2K
A20K
VR701
R701
MOD02
VR701
R701
MOD02
VR701
R701
MOD02
VR701
R701
MOD02 MOD02
R701
VR701
VR701
R701
MOD02
VR701
R701
MOD02 MOD02
R701
VR701 VR701
R701
MOD02 MOD02
R701
VR701
PAS264-31
PAS132-01

Printed Circuit Board (SUB TOP View)
Power Amplifier BPX2200.1
PAS266-31
PAS266-31

BPX2200.1 Parts List
Power Amplifier BPX2200.1
REF. NO
PART NO. DESCRIPTION
NOMENCATURE MFR PARTS Q'TY
PCB-00-01276 MAIN PCB FR-4 DOUBLE LAYER, 1.6t 4Oz GREEN PAM585-01 159 X 569 m/m (GUIDE 20m/m)
PCB-00-01278 SUB PCB FR-4 DOUBLE LAYER, 1.6t 1Oz GREEN PAS265-31 28X75m/m (S1)- 4lm ARRAY(95X118m/m) 1
1
PCB-00-01279 SUB PCB FR-4 DOUBLE LAYER, 1.6t 1Oz GREEN PAS266-31 28 X 90m/m (S2)- 4lm ARRAY(110X118m/m) 1
PCB-00-01277 SUB PCB FR-4 DOUBLE LAYER, 1.6t 1Oz GREEN PAS264-31 28 X 114m/m (S3,4), 4lm ARRAY(118X136m/m) 2
PCB-00-00952 SUB PCB FR-4 SINGLE LAYER, 1.6t 1Oz GREEN PAS132-01 31x31m/m(REMOTE),-10 lm ARRAY(71X167m/m) 1
TRS-00-00087 TRANSISTOR SMALL SIGNAL PNP KTA1023Y Q251,252,451,452 4
TRS-00-00090 TRANSISTOR SMALL SIGNAL PNP KTA1266GR Q364 1
TRS-00-00110 TRANSISTOR SMALL SIGNAL NPN KTC3198GR Q128,362,363,365,611,631,632,705 8
DIO-00-00006 DIODE SWITCHING SIGNAL 1SS133 D181,581,725,801,802 5
DIO-00-00003 DIODE RECTIFIER 1N4004 D361,701 2
DIO-00-00108 DIODE FEST RECOVERY FR154 D771,772,773,774,791,792,794,795 8
DIO-00-00019 DIODE ZENER 1W 12V 1N4742 D793,796 2
RES-00-00463 RESISTOR METAL FILM 1/5WF 220 OHM R603 1
RES-00-00536 RESISTOR METAL FILM 1/5WF 470 OHM R201,301,401,901 4
RES-00-00443 RESISTOR METAL FILM 1/5WF 2.2K OHM R113 1
RES-00-00450 RESISTOR METAL FILM 1/5WF 2.7K OHM R117 1
RES-00-00523 RESISTOR METAL FILM 1/5WF 4.7K OHM R111,112,114,177,179,555,556,577,579,601 10
RES-00-00402 RESISTOR METAL FILM 1/5WF 10K OHM R569,570 2
RES-00-00415 RESISTOR METAL FILM 1/5WF 12K OHM R602 1
RES-00-00456 RESISTOR METAL FILM 1/5WF 20K OHM R118 1
RES-00-00537 RESISTOR METAL FILM 1/5WF 47K OHM R102,103,105,106,107,108,109,110 8
RES-00-00591 RESISTOR METAL FILM 1/5WF 91K OHM R101,104 2
RES-00-00545 RESISTOR METAL FILM 1/5WF 5.6K OHM R191,591 2
RES-00-00610 RESISTOR CARBON FILM 1/5WJ 10 OHM R208,209,210,211,237,238,308,309,310,311 24
R337,338,408,409,410,411,437,438,908,909
R910,911,937,938
RES-00-00660 RESISTOR CARBON FILM 1/5WJ 22 OHM R619,743,744,745,746,753,754,755,756,843 17
R844,845,846,853,854,855,856
RES-00-00606 RESISTOR CARBON FILM 1/5WJ 100 OHM R115 1
RES-00-00622 RESISTOR CARBON FILM 1/5WJ 150 OHM R130 1
RES-00-00662 RESISTOR CARBON FILM 1/5WJ 240 HOM R151 1
RES-00-00712 RESISTOR CARBON FILM 1/5WJ 470 OHM R174,574 2
RES-00-00723 RESISTOR CARBON FILM 1/5WJ 510 OHM R123,125 2
RES-00-00728 RESISTOR CARBON FILM 1/5WJ 560 OHM R454,809 2
RES-00-00756 RESISTOR CARBON FILM 1/5WJ 820 OHM R116 1
RES-00-00633 RESISTOR CARBON FILM 1/5WJ 1K OHM R183,185,583,585,613,622,742,752,842,852 10
RES-00-00598 RESISTOR CARBON FILM 1/5WJ 1.5K OHM R723,725 2
RES-00-00602 RESISTOR CARBON FILM 1/5WJ 1.8K OHM R153 1
RES-00-00637 RESISTOR CARBON FILM 1/5WJ 2.2K OHM R155,173,224,324,424,557,573,924 8
RES-00-00643 RESISTOR CARBON FILM 1/5WJ 2.4K OHM R247,347,447,947 4
RES-00-00644 RESISTOR CARBON FILM 1/5WJ 2.7K OHM R363 1
RES-00-00699 RESISTOR CARBON FILM 1/5WJ 3K OHM R181,581 2
RES-00-00672 RESISTOR CARBON FILM 1/5WJ 3.3K OHM R158,600,614 3
RES-00-00675 RESISTOR CARBON FILM 1/5WJ 3.6K OHM R157 1
RES-00-00700 RESISTOR CARBON FILM 1/5WJ 4.3K OHM R141,142,156 3
RES-00-00702 RESISTOR CARBON FILM 1/5WJ 4.7K OHM R145,154,188,189,190,225,252,325,425,452 16
R571,588,589,590,726,925
RES-00-00720 RESISTOR CARBON FILM 1/5WJ 5.6K OHM R143,144 2
RES-00-00751 RESISTOR CARBON FILM 1/5WJ 8.2K OHM R807 1
RES-00-01017 RESISTOR CARBON FILM 1/5WJ 9.1K OHM R805 1
RES-00-00608 RESISTOR CARBON FILM 1/5WJ 10K OHM R121,124,126,127,132,253,362,364,453,501 19
R502,504,505,507,508,617,618,724,806
RES-00-00623 RESISTOR CARBON FILM 1/5WJ 15K OHM R122,129,251 3
RES-00-00658 RESISTOR CARBON FILM 1/5WJ 22K OHM R187,365,587,615 4
RES-00-00663 RESISTOR CARBON FILM 1/5WJ 24K OHM R184,584 2
RES-00-00680 RESISTOR CARBON FILM 1/5WJ 30K OHM R128 1
RES-00-00697 RESISTOR CARBON FILM 1/5WJ 39K OHM R152 1
RES-00-00714 RESISTOR CARBON FILM 1/5WJ 47K OHM R172,182,186,254,572,582,586 7
RES-00-00748 RESISTOR CARBON FILM 1/5WJ 75K OHM R176,178,192,576,578,592 6
RES-00-00757 RESISTOR CARBON FILM 1/5WJ 82K OHM R801,802 2
RES-00-00604 RESISTOR CARBON FILM 1/5WJ 100K OHM R214,215,216,217,242,243,314,315,316,317 27
R342,343,414,415,416,417,442,443,503,506
R808,914,915,916,917,942,943
RES-00-00620 RESISTOR CARBON FILM 1/5WJ 150K OHM R131 1
RES-00-00647 RESISTOR CARBON FILM 1/5WJ 200K OHM R146 1

RES-00-00654 RESISTOR CARBON FILM 1/5WJ 220K OHM R271,471 2
RES-00-00710 RESISTOR CARBON FILM 1/5WJ 470K OHM R451 1
RES-00-00635 RESISTOR CARBON FILM 1/5WJ 1M OHM R361,612,616,621 4
IND-00-00012 INDUCTOR COIL AXIAL 5% 47uH L771,772 2
IND-00-00020 INDUCTOR COIL AXIAL 5% 100UH L611 1
CES-00-00077 CAPACITOR CERAMIC DISK 50V "NPO" 10 pF C101,102 2
CES-00-00103 CAPACITOR CERAMIC DISK 50V "NPO" 47 pF C611,612,617 3
CES-00-00086 CAPACITOR CERAMIC DISK 50V 220 pF C726 1
CES-00-00096 CAPACITOR CERAMIC DISK 50V 330 pF C616,618 2
CES-00-00101 CAPACITOR CERAMIC DISK 50V 470 pF C111 1
CES-00-00074 CAPACITOR CERAMIC DISK 50V 102 pF C107,108,118,157,109 5
CES-00-00102 CAPACITOR CERAMIC DISK 50V 473 pF C187,188,189,190,191,192,193,194,195,196 20
C197,198,199,200,231,232,233,234,241,242
CES-00-00076 CAPACITOR CERAMIC DISK 50V 104 pF C181,182,361,363,613,714,715 7
CES-00-00124 CAPACITOR CERAMIC RADIAL MLCC 104 pF"MLCC" C721,722,774,776,778,780,793,796 8
ELC-00-00114 CAPACITOR ELECTROLYTIC"SE""SRE" 1/50V C123,801 2
ELC-00-00293 CAPACITOR ELECTROLYTIC"SE""SRE" 4.7/50V C124,614 2
ELC-00-00514 CAPACITOR ELECTROLYTIC"SE""SRE" 10/25V C501,502 2
ELC-00-00626 CAPACITOR ELECTROLYTIC"SE""SRE" 10/50V C771,772,792,795 4
ELC-00-00111 CAPACITOR ELECTROLYTIC"SE""SRE" 22/16V C103,104,105,106,121,122 6
ELC-00-00081 CAPACITOR ELECTROLYTIC"NP" 10/16V C156 1
ELC-00-00333 CAPACITOR ELECTROLYTIC"NP" 22/16V C113,173,183,184,185,186,243,244,573 9
ELC-00-00112 CAPACITOR ELECTROLYTIC"SE""SRE" 47/16V C362 1
ELC-00-00113 CAPACITOR ELECTROLYTIC"SE""SRE" 100/16V C777,779 2
ELC-00-00254 CAPACITOR ELECTROLYTIC"SXE" 100/25V C701 1
ELC-00-00162 CAPACITOR ELECTROLYTIC"SG""SHL" 100/50V C773,775 2
ELC-00-00132 CAPACITOR ELECTROLYTIC"SG""SHL" 220/16V C631 1
ELC-00-00170 CAPACITOR ELECTROLYTIC"SG""SHL" 10/100V C791,794 2
MYC-00-00184 CAPACITOR MYLAR 5% 100V 102J C725 1
MYC-00-00199 CAPACITOR MYLAR 5% 400V "BOX TYPE" 102J C761,861 2
MYC-00-00084 CAPACITOR MYLAR 5% 63V "TL TYPE" 103J C172,207,307,407,572,601,615,907 8
MYC-00-00157 CAPACITOR MYLAR 5% 63V "TL TYPE" 823J C141,142 2
MYC-00-00089 CAPACITOR MYLAR 5% 63V "TL TYPE" 333J C144 1
MYC-00-00083 CAPACITOR MYLAR 5% 63V "TL TYPE" 104J C201,221,251,265,301,321,401,421,451,465 14
C901,921,252,452
MYC-00-00156 CAPACITOR MYLAR 5% 63V "TL TYPE" 184J C152 1
MYC-00-00088 CAPACITOR MYLAR 5% 63V "TL TYPE" 224J C253,453 2
MYC-00-00061 CAPACITOR MYLAR 5% 63V "TL TYPE" 334J C143 1
MYC-00-00066 CAPACITOR MYLAR 5% 63V "TL TYPE" 474J C151 1
MYC-00-00085 CAPACITOR MYLAR 5% 63V "TL TYPE" 105J C158,364,558,600,702,703,723 7
ICO-00-00170 IC VOLUME IC NJM13600 U104 1
ICO-00-00055 IC 14-STAGE COUNTER(DIP-16) F16 U611 1
ICO-00-00003 IC DUAL OP AMP TL072CP U11,101,102,105,106,108,109,110,111,112 12
U509,510
ICO-00-00095 IC COMPARATOR KIA393P U801 1
ICO-00-00157 IC +12V REGULATOR KIA7812PI U761 1
ICO-00-00162 IC -12V REGULATOR KIA7912PI U762 1
FET-00-00001 FET MOSFET N-CH IRF3205 Q742,743,744,745,752,753,754,755,842,843 16
Q844,845,852,853,854,855
FET-00-00021 FET MOSFET P-CH IRF9640 Q211,212,213,214,311,312,313,314,411,412 16
Q413,414,911,912,913,914
FET-00-00037 FET MOSFET N-CH IRFB31N20D Q241,242,341,342,441,442,941,942 8
DIO-00-00177 DIODE RECTIFIER 6A60 D702,703 2
DIO-00-00102 DIODE FAST RECOVERY MUR3040PT D761,762,861,862 4
DIO-00-00277 DIODE 3PHI RED HNRD-3401L LED1,3 2
DIO-00-00198 DIODE 3PHI BLUE HL304H1BC2 LED2 1
RES-00-01112 RESISTOR METAL FILM SMALL TYPE 2WJ "FORMING 15m /m" 2.2 OHM R263,463 2
RES-00-00877 RESISTOR METAL FILM 2WJ 5.6 OHM R771,772 2
RES-00-01077 RESISTOR METAL FILM SMALL TYPE 2WJ "FORMING 20m /m" 100 OHM R761,861 2
RES-00-01225 RESISTOR METAL FILM SMALL TYPE 2WJ 2.2K OHM R261,262,461,462 4
RES-00-01227 RESISTOR METAL FILM SMALL TYPE 2WJ 4.7K OHM R764,765 2
RES-00-00919 RESISTOR METAL FILM 3WJ 220 OHM R727 1
RES-00-01257 RESISTOR METAL FILM TYPE 5WJ 160 OHM R791 1
RES-00-01216 RESISTOR METAL FILM TYPE 5WJ 180 OHM R792 1
RES-00-01229 RESISTOR METAL FILM TYPE 5WJ 5.6K OHM R220,320,420,920 4
BPX2200.1 Parts List
Power Amplifier BPX2200.1
REF. NO
PART NO. DESCRIPTION
NOMENCATURE MFR PARTS Q'TY

RES-00-00947 RESISTOR 3 LEAD SHUNT 0.01 OHM R221,246,321,346,421,446,921,946 8
THS-00-00013 THERMISTOR NTC RESISTOR 50K FTD5-350 TH1 1
VOL-00-00134 SEMI VOLUME SEMI H-TYPE(RG06P)6PHI RG06P-5KB "SEMI" VR103,503 2
VOL-00-00282 VOLUME V12L5(9x5)G(4R)(PH2D)N15KC-A2Kx2+A200K xV12-CLG02A5N VR1 1
VOL-00-00114 VOLUME V12L5(9x5)G)PH2D)N17KC-3B20Kx2 V12-CLG0266N VR101 1
VOL-00-00055 VOLUME V12L5(9X5)G(PH2D)N15KC-15C50Kx4 V12-CLG0252NA VR102 1
VOL-00-00283 VOLUME V12L5(9x5)G)PH2D)N17KC-B500x2 V12-CLG02A6N VR105 1
REN-00-00001 REGULATOR 2.56MHZ CSA2.56MG X611 1
ELC-00-00188 CAPACITOR ELECTROLYTIC"SD""SHL" 220/100V C306,335,406,436 4
ELC-00-00473 CAPACITOR ELECTROLYTIC"SD""SHL" 470/100V C206,236,781,782,783,784,906,936 8
ELC-00-00092 CAPACITOR ELECTROLYTIC"RX" 2200/25V C716,717,718,719,720,816,817,818,819,820 10
ELC-00-00632 CAPACITOR ELECTROLYTIC"HC""35X25" 2200/100V C785,786 2
ELC-00-00009 CAPACITOR ELECTROLYTIC"BP""16X25" 33/100V C267,467,262,263,266,462,463,466 8
MYC-00-00152 CAPACITOR MYLAR 10% 100V "BOX TYPE" 105K C305,336,405,435 4
MYC-00-00076 CAPACITOR MYLAR 10% 100V "BOX TYPE" 225K C208,209,237,264,408,409,437,464,762,763 12
C787,788
MYC-00-00109 CAPACITOR MYLAR 10% 250V "BOX TYPE" 225K C768 1
REL-00-00025 RELAY DC 40A 12V HR-85AKSW RE1L1,2 2
COI-00-00106 CURRENT SENSO R 50A CCS-50 CT1 1
COI-00-00070 INDUCTOR DRUM CORE CL-1900C L101,301 2
COI-00-00083 INDUCTOR CL-4100 L761 1
COR-TF-00367 CORE 3T:18:4T 44PHI MAGNETICS T1 {3T(0.7X20):18T(0.7X4):4T(0.7X1)} 1
COR-TF-00368 CORE 3T:18:4T: 3T(BLUE) 44PHI MAGNETICS T2 {3T(0.7X20):18T(0.7X4):4T(0.7X1):3T(0.7X1)} 1
TER-00-00220 TERMINAL GOLD PLATED vô_M KTD-9218A TER1 1
TER-00-00221 TERMINAL GOLD PLATED vô_M KTD-9233A TER2 1
TER-00-00219 TERMINAL GOLD PLATED vô_M KTD-9216A TER03 1
JAC-00-00043 RCA JACK GOLD PLATED DJB-554A RCA101 1
SWI-00-00056 SWITCH NOBE 4m/m JSS2208 SW102,103 2
JUP-00-00003 BAR JUMPER NI - PLATED 37m/m BAR101,102 2
JUP-00-00005 BAR JUMPER NI - PLATED 55m/m BAR103,104,105,106,107 5
JUM-00-00016 BAR JUMPER COPPER 1.0t(ex{ Ni XŒRÐ ) 3P MA-BA-02-6398-0 BAR108 1
JUM-00-00072 BAR JUMPER COPPER 0.8t 3P MA-BA-02-1530-0 BAR109,110 2
JUM-00-00011 BAR JUMPER COPPER 0.8t 6P MA-BA-02-1960-0 BAR111,113,115,116 4
JUM-00-00031 BAR JUMPER COPPER 0.8t 7P MA-BA-02-1532-1 BAR112,114 2
WIR-00-00177 WIRE 1007 AWG #22 BLACK (3PHI RING LUG) 40m/m W1 1
WIR-00-00178 WIRE UL1015 #14 RED 85m/m WR(A-B),WL(A-B) 2
GAP-00-029A0 GAP PAD 25x50x5t L101,301 2
TUB-00-00008 TEFLON TUBE 0.7PHI 10m/m TH1 2
JAC-00-00050 MODULAR JACK 4P DEK623PCB4 MOD1 1
HOD-00-00033 FUSE HOLDER 540B ACC'y 1
FUS-00-00044 FUSE 150A AML 150A ACC'y 1
PCB-00-01278 P.C.B FR-4 DOUBLE LAYER, 1.6t 1Oz GREEN PAS265-31 28X75m/m 1
ICO-00-00094 I.C SMD "SOP-08" KIA393F U02,03 2
RES-08-00193 RESISTOR SMD"0805"1/8WJ 4.7 OHM R08 1
RES-08-00159 RESISTOR SMD"0805"1/8WJ 220 OHM R21 1
RES-08-00148 RESISTOR SMD"0805"1/8WJ 1K OHM R25,33 2
RES-08-00129 RESISTOR SMD"0805"1/8WJ 1.8K OHM R03 1
RES-08-00151 RESISTOR SMD"0805"1/8WJ 2.2K OHM R06,07 2
RES-08-00156 RESISTOR SMD"0805"1/8WJ 2.7K OHM R04 1
RES-08-00190 RESISTOR SMD"0805"1/8WJ 4.3K OHM R10 1
RES-08-00191 RESISTOR SMD"0805"1/8WJ 4.7K OHM R02,17,34 3
RES-08-00200 RESISTOR SMD"0805"1/8WJ 5.1K OHM R11 1
RES-08-00210 RESISTOR SMD"0805"1/8WJ 6.8K OHM R09 1
RES-08-00180 RESISTOR SMD"0805"1/8WJ 30K OHM R01 1
RES-08-00160 RESISTOR SMD"0805"1/8WJ 20K OHM R26 1
RES-08-00164 RESISTOR SMD"0805"1/8WJ 22K OHM R14,16,19,31,32 5
RES-08-00167 RESISTOR SMD"0805"1/8WJ 24K OHM R27 1
RES-08-00170 RESISTOR SMD"0805"1/8WJ 27K OHM R28 1
RES-08-00198 RESISTOR SMD"0805"1/8WJ 47K OHM R18 1
RES-08-00216 RESISTOR SMD"0805"1/8WJ 68K OHM R23 1
RES-08-00130 RESISTOR SMD"0805"1/8WJ 100K OHM R13 1
RES-08-00141 RESISTOR SMD"0805"1/8WJ 150K OHM R22 1
BPX2200.1 Parts List
Power Amplifier BPX2200.1
REF. NO
PART NO. DESCRIPTION
NOMENCATURE MFR PARTS Q'TY

RES-08-00168 RESISTOR SMD"0805"1/8WJ 270K OHM R39 1
RES-08-00149 RESISTOR SMD"0805"1/8WJ 1M OHM R12,15,20,24 4
CEC-08-00002 CAPACITOR SMD"0805" 102 pF C05 1
CEC-08-00004 CAPACITOR SMD"0805" 104 pF C01,12,13,14,15,41,93,94 8
CEC-08-00040 CAPACITOR SMD"0805" 473 pF C03 1
DIO-00-00006 DIODE SWITCHING SIGNAL 1SS133 D01,02 2
TRS-00-00087 TRANSISTOR SMALL SIGNAL PNP "TO-92L" KTA1023Y Q01 1
TRS-00-00110 TRANSISTOR SMALL SIGNAL NPN "TO-92" KTC3198GR Q02,06 2
TRS-00-00090 TRANSISTOR SMALL SIGNAL PNP "TO-92" KTA1266GR Q03,04,08,09 4
RES-00-00038 RESISTOR METAL FILM 1/2WJ 220 OHM R41,42 2
RES-00-00825 RESISTOR METAL FILM 1WJ 4.7 OHM R05 1
MYC-00-00184 CAPACITOR MYLAR 5% 100V 102J C09 1
ELC-00-00117 CAPACITOR ELECTROLYTIC "SE""SRE" 4.7uF/16V C02,04,06 3
ELC-00-00293 CAPACITOR ELECTROLYTIC "SE""SRE" 4.7uF/50V C11 1
ELC-00-00111 CAPACITOR ELECTROLYTIC "SE""SRE" 22uF/16V C08,10 2
ELC-00-00112 CAPACITOR ELECTROLYTIC "SE""SRE" 47uF/16V C07 1
ELC-00-00113 CAPACITOR ELECTROLYTIC "SE""SRE" 100uF/16V C16 1
ICO-00-00022 I.C PWM I.C"DIP-16" TL494CN U01 1
HED-00-00048 PIN CONNECTOR PIN HEADER 2P(R-ANGLE) TM2007-B11G-02 HP07 1
HED-00-00050 PIN CONNECTOR PIN HEADER 4P(R-ANGLE) TM2007-B11G-04 HP06 1
HED-00-00051 PIN CONNECTOR PIN HEADER 5P(R-ANGLE) TM2007-B11G-05 HP05 1
PCB-00-01279 P.C.B FR-4 DOUBLE LAYER, 1.6t1Oz GREEN PAS266-31 28 X 90m/m 1
RES-08-00028 RESISTOR SMD"0805" 1/8WF 1K OHM R288,488 2
RES-08-00131 RESISTOR SMD"0805" 1/8WJ 100 OHM R282,482 2
RES-08-00148 RESISTOR SMD"0805" 1/8WJ 1K OHM R287,290,487,490 4
RES-08-00151 RESISTOR SMD"0805" 1/8WJ 2.2K OHM R281,481 2
RES-08-00191 RESISTOR SMD"0805" 1/8WJ 4.7K OHM R286,486 2
RES-08-00228 RESISTOR SMD"0805" 1/8WJ 9.1K OHM R289,489 2
RES-08-00132 RESISTOR SMD"0805" 1/8WJ 10K OHM R283,483 2
CEC-08-00003 CAPACITOR SMD"0805" 103 pF C286,486 2
CEC-08-00004 CAPACITOR SMD"0805" 104 pF C281,282,285,289,290,291,292,481,482,485 14
C489,490,491,492
DIO-00-00006 DIODE SIGNAL DIODE 1SS133 D281,282,283,284,285,286,481,482,483,484 12
D485,486
TRS-00-00087 TRANSISTOR SMALL SIGNAL PNP KTA1023Y Q282,482 2
TRS-00-00088 TRANSISTOR SMALL SIGNAL NPN KTC1027Y Q281,481 2
ELC-00-00334 CAPACITOR ELECTROLYTIC "SE""SRE" 2.2/16V C287,293,294,487,493,494 6
ELC-00-00117 CAPACITOR ELECTROLYTIC "SE""SRE" 4.7/16V C283,288,483,488 4
RES-00-00040 RESISTOR METAL FILM 1/2WJ 22 OHM R284,285,484,485 4
MYC-00-00085 CAPACITOR MYLAR 5% 63V "TL TYPE" 105J C284,484 2
ICO-00-00017 IC PRECISION COMPARATOR(DIP-14) B52 U281,481 2
HED-00-00049 PIN CONNECTOR PIN HEADER 3P(R-ANGLE) TM2007-B11G-03 HP2 1
HED-00-00053 PIN CONNECTOR PIN HEADER 7P(R-ANGLE) TM2007-B11G-07 HP1 1
PCB-00-01277 P.C.B FR-4 DOUBLE LAYER, 1.6t1Oz GREEN PAS264-31 28 X 114m/m 1
ICO-00-00094 IC SMD "SOP-08" KIA393F U16 1
DIO-00-00079 DIODE SOT-23 KDS226 D33.34.36.37.39.40.54.55 8
RES-08-00150 RESISTOR SMD"0805" 1/8WJ 1 OHM R26.27.35.36.74.76.85.86 8
RES-08-00131 RESISTOR SMD"0805" 1/8WJ 100 OHM R63.75 2
RES-08-00138 RESISTOR SMD"0805" 1/8WJ 120 OHM R44.84 2
RES-08-00142 RESISTOR SMD"0805" 1/8WJ 150 OHM R31.67.81.83 4
RES-08-00166 RESISTOR SMD"0805" 1/8WJ 240 OHM R33.43.71.73 4
RES-08-00169 RESISTOR SMD"0805" 1/8WJ 270 OHM R54 1
RES-08-00197 RESISTOR SMD"0805" 1/8WJ 470 OHM R18 1
RES-08-00229 RESISTOR SMD"0805" 1/8WJ 910 OHM R32.42.45.72.82.95 6
RES-08-00148 RESISTOR SMD"0805" 1/8WJ 1K OHM R39.40.41.79.80.91.92 7
RES-08-00191 RESISTOR SMD"0805" 1/8WJ 4.7K OHM R64,60 2
RES-08-00132 RESISTOR SMD"0805" 1/8WJ 10K OHM R53.57.58.66.68.69 6
BPX2200.1 Parts List
Power Amplifier BPX2200.1
REF. NO
PART NO. DESCRIPTION
NOMENCATURE MFR PARTS Q'TY

RES-08-00147 RESISTOR SMD"0805" 1/8WJ 18K OHM R52 1
RES-08-00182 RESISTOR SMD"0805" 1/8WJ 33K OHM R65 1
RES-08-00198 RESISTOR SMD"0805" 1/8WJ 47K OHM R70 1
RES-08-00130 RESISTOR SMD"0805" 1/8WJ 100K OHM R55.61.62 3
RES-08-00162 RESISTOR SMD"0805" 1/8WJ 220K OHM R56 1
RES-08-00149 RESISTOR SMD"0805" 1/8WJ 1M OHM R59 1
CEC-08-00002 CAPACITOR SMD"0805" 102 pF C51.54 2
CEC-08-00004 CAPACITOR SMD"0805" 104 pF C49.55.81.89 4
CEC-08-00021 CAPACITOR SMD"0805" 224 pF C43 1
TRS-00-00087 TRANSISTOR SMALL SIGNAL PNP KTA1023Y Q33.35.37.38.43.45.73.75.83.85 10
TRS-00-00088 TRANSISTOR SMALL SIGNAL NPN KTC1027Y Q32.34.36.42.44.72.74.82.84 9
DIO-00-00041 DIODE ZENNER DIODE 0.5W 12V 1N5242 D32 1
ELC-00-00114 CAPACITOR ELECTROLYTIC "SE""SRE" 1/50V C52 1
ELC-00-00113 CAPACITOR ELECTROLYTIC "SE""SRE" 100/16V C50 1
MYC-00-00184 CAPACITOR MYLAR 100V 102J C48 1
MYC-00-00088 CAPACITOR MYLAR 5% 63V "TL TYPE" 224J C45.47 2
IND-00-00028 INDUCTOR AXIAL TYPE 5% 22uH L41.42.43.44.45.46 6
RES-00-01215 RESISTOR METAL FILM LARGE TYPE 2WJ 10K OHM R50 1
TRS-00-00096 TRANSISTOR VIDEO TR NPN KTA1381 Q31.81 2
TRS-00-00112 TRANSISTOR VIDEO TR PNP KTC3503 Q30.40.80.90 4
HED-00-00051 PIN CONNECTOR PIN HEADER 5P(R-ANGLE) TM2007-B11G-05 HP3 1
HED-00-00052 PIN CONNECTOR PIN HEADER 6P(R-ANGLE) TM2007-B11G-06 HP1.2 2
PCB-00-00952 P.C.B FR-4 SINGLE LAYER, 1Oz GREEN PAS132-01 31x31m/m 1
VOL-00-00044 VOLUME V9M(7X6.5)G3(PH2R)N15KC-15A20K V9M-5720009A VR701 1
RES-00-00668 RESISTOR CARBON FILM 1/5WJ 2K OHM R701 1
JAC-00-00050 MODULAR JACK 4P KEK623PCB4-B MOD02 1
JAC-00-00128 MODULAR JACK S4P(5 METER) ACEESSORY 1
BPX2200.1 Parts List
Power Amplifier BPX2200.1
REF. NO
PART NO. DESCRIPTION
NOMENCATURE MFR PARTS Q'TY

7
BPX2200.1 Parts List
REF. NO
PART NO. DESCRIPTION
NOMENCATURE Q'TY
Power Amplifier BPX2200.1
HEA-01-577AA HEAT SINK MAIN AL/EXTRUSION(L=550.0mm) (BLACK SPRAY,SANDTON) 1
PAN-06-562AA PANEL FRONT EGI,1.2t BLACK SPRAY(SANDTON) 1
PAN-06-566AA PANEL REAR EGI,1.2t BLACK SPRAY(SANDTON) 1
COV-22-624B0 WINDOW ACRYLIC,3.0t 1
BAD-01-515AA BADGE AL LOGO:JBL,MODEL NAME: SILK 1 1
FOO-01-505B0 FOOT MOUNTING ADC-7(DIE CASTING) 2
COV-22-549AA LENS ACRYLIC 2
ILL-22-503A0 INDICATOR ACRYLIC(CLEAR) 3
BKT-14-522A0 BRACKET LAMP SK5(BK-P) ACCESSORY 4
BKT-05-519A0 BRACKET TR(A) CR,47.0x15.0x1.5t(NI-P) 3
BKT-05-520A0 BRACKET TR(B) CR,91.0x15.0x1.5t(NI-P) 1
BKT-05-521A0 BRACKET TR(C) CR,103.0x15.0x1.5t(NI-P) 6
SUB-28-572A0 CUSHION BKT-TR(A) FIBER,43.0x15.0x0.5t 3
SUB-28-573A0 CUSHION BKT-TR(B) FIBER,87.0x15.0x0.5t 1
SUB-28-574A0 CUSHION BKT-TR(C) FIBER,99.0x15.0x0.5t 6
SUB-33-513A0 CUSHION RUBBER(A) RUBBER,5.0x7.0x1.6t THERMISTOR(1) 1
SUB-33-006A0 CUSHION RUBBER(B) RUBBER, 012.0x05.0x2.0t SET(6),REMOTE(2) 8
SIL-34-001A0 SILICON PAD (SP1000)22.0x0.3t 1000mm
SUP-29-502A0 SUPPORT PCB NYLON,L=4.5mm 10
SUB-27-524A0 SWITCH DECAL FELT,12.0x7.0x0.3t 2
SUB-28-519A0 PAPER SPACER(A) FIBER,200.0x8.0x0.5t TR 1
SUB-28-503A0 PAPER SPACER(B) FIBER,200.0x10.0x0.5t FET 2
SUB-12-576A0 3>‹ TUBE 05.0x40mm INDICATOR 3
SC5-NB-30120 SCREW STT2 BH 3x12 NI-P PCB SUPPORT 10
SC5-BB-30080 SCREW STT2 BH 3x8 BK S/PANEL+H/S(10),RCA(1),TERMINAL(5) 16
SC1-NL-30060 SCREW SML 3x6 NI(NO SERRATION) H/S+WINDOW(10) 10
SC1-NL-40100 SCREW SML 4x10 NI-P H/S+FOOT MOUNTING(10) 10
SC4-BP-40250 SCREW STT1 PH 4x25 BK BRACKET TR (24) 24
SC4-BL-40250 SCREW STT1 LH 4x25 BK ACCESSORY(6) 6
SC4-BB-40200 SCREW STT1 BH 4x20 BK 2
POL-31-162A0 POLY BAG(A) VINYL,440.0x760.0x0.1t SET 1
POL-31-007A0 POLY BAG(B) VINYL,160.0x280.0x0.03t MANUAL 1
POL-31-004A0 POLY BAG(C) VINYL,80.0x100.0x0.03t ACCESSORY 1
POL-31-002A0 POLY BAG(E) VINYL,230.0x350.0x0.03t MANUAL 1
INN-42-533A0 SNOW PAD(L),(R) EPS,378.0x150.0x131.0 2
INN-42-534A0 CENTER PAD EPS,378.0x80.0x131.0 1
BOX-36-574AA GIFT BOX SW#1(B )697.0x383.0x136.0 1
BOX-39-128AA CARTON BOX DW#2,723.0x398.0x151.0 1
BOX-00-001A0 FUSE HOLDER BOX SC ,117.0x58.0x42.0 1
MAN-01-0052A MANUAL 1
SUB-00-001A0 SILICAGEL 3g 1
LAB-SR-0064A SERIAL NO 3 1
SUB-00-002A0 SCOTCH TAPE 20mm SET 5cm
SUB-00-003A0 OPP TAPE 2.3m
LAB-00-0227A STICKER "MADE IN KOREA" 1
LAB-QC-0001A STICKER QC LABEL 1
LAB-00-0165A STICKER WINDOW STICKER SET 1
CAR-WA-0032A WARRANTY CARD 1
SUP-21-006A0 LED GUIDE(A) ABS,L=12mm LED 3
LAB-CE-0004A CE STICKER ART PAPER 2
CAR-00-0100A CERTIFICATE SHEET 1
1
1
1
1
-----REMOTE CONTROL-----
COV-01-523AA CASE TOP AL/BAR 41.0x21.5x45.8
COV-06-531AA CASE BOTTOM EGI, 1.0t BLACK SPRAY(SANDTON)
BTN-21-509A0 KNOB VOLUME ABS/BK
SC5-BP-30060 SCREW STT2 PH 3x6 BK TOP CASE+BOTTOM CASE+PCB 2
SC5-BF-30060 SCREW STT2 FH 3x6 BK (CUTTING TYPE) TOP CASE+BOTTOM CASE 4
INN-36-512A0 INNER PAD(I-50) SW#1 , 1 66x80
POL-31-003A0 POLY BAG(D) VINYL,120.0x120.0x0.1t REMOTE CONTROL
SUB-00-002A0 SCOTCH TAPE 20mm 5cm
SUB-21-525A0 LED GUIDE(B) ABS,L=6mm VOLUME KNOB 1

Block Diagram
9
Power Amplifier BPX2200.1

Packaging Exploded View
10
Power Amplifier BPX2200.1

Integrated Circuit Diagrams
11
Power Amplifier BPX2200.1
U1 (TL494CN) P.W.M IC
DEAD TIME
CONTROL
U2,3,801 (KIA393P)
V+
OUT B
-IN
+IN
OUT A
+IN
V-
-IN
U11,101,102,105,106,108
U109,110,111,112,350,509,510 (TL072CP)
VCC+
OUTB
-IN
+IN
OUT A
+IN
-IN
VCC

U611 (F16)
1
2
3
4
5
6
7
89
10
11
12
13
14
14
13
12
11
10
9
8
76
5
4
3
2
1
15
16
VDD VDD
=VDD
VSS
=VSS
VSS
Q4
Q5
Q6
Q7
Q8
Q9
Q10
Q12
Q13
Q14
RESET
0
1
0
8
16
4
5
1
2
3
12 11 10 9
6
13
15
14
7
R
R
R
R
R
R
INPUT1
INPUT2
U281,481 ( B52 )
V+ VCC
STRDBE1
STRDBE2
V-
NC
NC
NC
NC
OUTPUT1
OUTPUT2
GND
1
2
3
4
5
6
78
9
10
11
12
13
14
V+
V-
INPUT1
INPUT2
STROBE1*
STROBE2*
INPUT1
INPUT2
Integrated Circuit Diagrams
Power Amplifier BPX2200.1

Integrated Circuit Diagrams
Power Amplifier BPX2200.1
+ INPUT
- INPUT
U104 ( NJM13600D )
AMP BIAS INPUT A
DIODE BIAS B
AMP BIAS INPUT B
+ INPUT B
BUFFER OUTPUT B
V-
DIODE BIAS A
- INPUT B
OUTPUT A
BUFFER INPUT A
BUFFER OUTPUT A
OUTPUT B
BUFFER INPUT B
V+
1
2
3
4
5
6
7 89
10
11
12
13 14
15 16
-
-
+
+
A
B