JBL SUB500 User manual

Surround Cinema
SUB500
Amplifier/Subwoofer
SERVICE MANUAL
JBL Consumer Products
250 Crossways Park Dr.
Woodbury, New York 11797
Released 2007 Rev0 6/2007
Discontinued XXXX

Note: The SUB500 is part of the SCS500.5 system
Satellite loudspeakers SCS500SAT: order JBL part# SCS500BK SAT-E
Center channel SCS500CEN: order JBL part# SCS500BK CEN-E
- CONTENTS -
BASIC SPECIFICATIONS……………….….….….….…………….1
DETAILED SPECIFICATIONS ……..…………….……………..2
PACKAGING/ACCESSORIES……..…………….………………..4
CONNECTIONS..………………………..………….…….………...5
OPERATION ………….……………………………..…………….6
BASIC TROUBLESHOOTING…..…………….….….…….……...6
TEST SET-UP AND PROCEDURE……………………………….7
EXPLODED VIEW/PARTS LIST…………………………………..8
BLOCK DIAGRAM………………….…………………………........9
PCB DRAWINGS………………..………………………………...10
120V ELECTRICAL PARTS LIST ………………..……………..12
230V ELECTRICAL PARTS LIST …………………..…………..15
INTEGRATED CIRCUIT/TRANSISTOR PINOUTS.................18
120V SCHEMATICS.………..……………….….………. ………19
230V SCHEMATICS.………..……………….…….……. ………22
SUB500 BASIC SPECIFICATIONS
Amplifier Output 150 Watts RMS
Frequency Response 30Hz – 120Hz (–6dB)
Woofer 10" (254mm)
Enclosure Bass-reflex
Dimensions (H x W x D) 20" x 13-3/4" x 15-3/4" (508mm x 349mm x 400mm)
(including feet)
Weight 35 lb (15.9kg)
Occasional refinements may be made to existing products without notice but will always meet or exceed original
specifications unless otherwise stated
1

JBL SUB 500 150W Powered Sub/ Plate Amp
LINE VOLTAGE Yes/No Hi/Lo Line Unit Notes
US 120VAC/60Hz Yes 108-132 Vrms Normal Operation
Asia 100VAC/50Hz Yes 90-110 Vrms Normal Operation
EU 230VAC/50-60Hz Yes 207-264 Vrms Normal Operation Normal operation, MOMS required
Parameter Specification Unit QA Test Limits Conditions Notes
Amp Section
Type (Class AB, D, other) D D N/A
Load Impedance (speaker) 4 Ohms N/A Nominal
Rated Output Power 150 Watts 140 1 input driven
THD@ Rated Power 0.5 % 1 22KHz filter
THD @ 1 Watt 0.1 % 0.3 22KHz filter
DC Offset 10 mV-DC 50 @ Speaker Outputs
Damping factor >100 DF 30 Measured at speaker terminals, Output
power 140 Watts THD 0.1 %
Input Sensitivity
Input Frequency 50 Hz 50 Nominal Freq. 1 input driven
Line Input (L&R) 250 mVrms ±2dB To rated power 1 input driven
LFE Input 145 mVrms ±2dB To rated power LFE input driven only
Speaker/Hi Level Input 2.5 Vrms ±2dB To rated power (-20 dB below Line In)...1 input driven
Signal to Noise
SNR-A-Weighted 100 dBA 85 rel. to rated power A-Weighting filter
SNR-unweighted 90 dBr 80 rel. to rated power 22KHz filter
SNR @ 1W-unweighted 60 dBr 55 rel. to 1W Output 22KHz filter
Residual Noise Floor 1 mVrms 2Volume @max, using RMS reading
DMM/VOM (or A/P)
Residual Noise Floor 1 mVrms(max) 2
Volume @max, w/ A/P Swept
Bandpass Measurement (Line freq.+
harmonics)
Input Impedance
Line input L&R , LFE >10 K ohms N/A Nominal
Speaker/Hi Level Input 4.7 K ohms N/A Nominal
Filters
Left & Right Low Pass fixed Hz -- ±2dB
Slope & Q 4th dB/Octave N/A
LFE Low Pass fixed Hz -- ±2dB
Slope & Q 2nd dB/Octave N/A
Subsonic filter (HPF) Hz -- ±2dB
Slope & Q 2nd dB/Octave N/A
Limiter (yes/no) YES -- N/A
THD at Max. Output Power N/A -- N/A
Features
LFE Input YES functional BW Limited to 500 Hz
Volume pot Taper (lin/log) log -- functional
ATO YES functional
Input Configuration
Line In (L,R) L ,R -- functional RCA inputs: L , R Summed to Mono
Line level in LFE LFE functional
Spkr/Hi Level In (L,R) L,R -- functional L R Summed to Mono
Spkr Out: Level out (L,R)Hi
P
L,R functional Direct by pass from Speaker in
Signal Sensing (ATO)
ATO test Frequency 50 Hz functional
ATO Line Level 2 mV functional 2mV@50Hz into Line Input w/ 1 ch.
driven
ATO Speaker level input 50 mV fucntional 50mV@50Hz into Line Input w/ 1 ch.
driven
ATO Turn-on time 5 ms functional Amp connected and AC on, then input
signal applied
Auto Mute/ Turn-OFF Time 15 minutes functional T before muting, after signal is
removed Auto turn of time (T) must be 10 > T <15
SUB500 (SCS500.5 Subwoofer)
2

Parameter Specification Unit QA Test Limits Conditions Notes
Power on Delay time 3 sec. functional AC Power Applied
Transients/Pops
ATO Transient 5 mV-peak 10 @ Speaker Outputs
Turn-on Transient 50 mV-peak 100 @ Speaker Outputs AC Line cycled from OFF to ON
Turn-off Transient 50 mV-peak 100 @ Speaker Outputs AC Line cycled from ON to OFF
Efficiency
Stand-by Input Power 14 Watts 15 @ nom. line voltage
Maximum allowable input power under
nominal Input voltage and frequency,
HOT or COLD operation.
Power Cons.@rated power 250 Watts 260 @ nom. line voltage 150 Watts @ 4 Ohms nominal line voltage
Protection
Short Circuit Protection YES -- functional Direct short at output
Thermal Protection 65 deg. C -- functional @1/8 max unclipped Power Temperature rise should not exceed 35K
rise
DC Offset Protection YES -- functional DC present at Speaker Out leads Relay or crowbar (for driver/fire
protection)
Line Fuse Rating
US Version 2.5 Amps Type-T or Slo Blo External fuse with UL/SEMKO rated
holder
EU Version 1.6 Amps Type-T or Slo Blo External fuse with UL/SEMKO rated
holder
SUB500 (SCS500.5 Subwoofer)
3

SUB500 (SCS500.5 Subwoofer)
4

®(NON-DIGITAL)
– LINE LEVEL
Use this installation method
for Dolby Pro Logic applica-
tions (not Dolby Digital, DTS
or other digital processing),
where the receiver/proces-
sor is equipped with a sub-
woofer output, or a volume-
controlled preamp (line-)
level output:
Use RCA-type interconnects
to connect the line-level
subwoofer outputs on your
receiver or amplifier to the
line-level inputs on the sub-
woofer. IMPORTANT: Do not
use the LFE input on the sub-
woofer with Dolby Pro Logic
processors.
NOTE: If your receiver or
amplifier only has one sub-
woofer output jack, then you
will need to use a Y-connector
(not included). Plug the male
end of the Y-connector into
your receiver or amplifier’s
subwoofer output jack, and
connect each of the two
female ends to separate
RCA-type interconnects.
Finally,plug the RCA-type
interconnects into the line-
level inputs on the sub-
woofer.
Connect each speaker to
the corresponding speaker
terminals on your receiver
or amplifier.
Make sure your receiver or
processor is correctly con-
figured to indicate that the
subwoofer is “On.”
Note for advanced users: If
your receiver/processor has
abuilt-in low-pass crossover
filter for the subwoofer out-
put, you may use the LFE
input to bypass the sub-
woofer’sinternal crossover.
Use this installation method
for Dolby Digital, DTS or
other digital surround
processors:
Use the line-level input jack
marked “LFE” for the Low-
Frequency Effects channel.
Connect this jack to the LFE
output or subwoofer output
on your receiver or amplifier.
Connect each speaker to the
corresponding speaker
terminals on your receiver
or amplifier.
Make sure that you have
configured your surround
sound processor for “Sub-
woofer On.” Also configure
your receiver for 5.1-channel
operation, as appropriate.
The front left, front right,
center and surround speakers
should all be set to “Small.”
If your receiver allows you to
set the crossover frequency
between the subwoofer and
the main speakers, select
100Hz or the setting that is the
closest frequency below it.
DOLBY®DIGITAL OR DTS®
(OR OTHER DIGITAL SURROUND MODE) CONNECTION
LINE
LEVEL
IN
LFE
L
R
LFE OUT
SUBWOOFER
RECEIVER
DOLBY PRO LOGIC (NON-DIGITAL) – SPEAKER LEVEL
Use this installation method
for Dolby Pro Logic applica-
tions (not Dolby Digital, DTS
or other digital processing),
where the receiver/processor
does not have a subwoofer
output, or a volume-controlled
preamp (line-) level output:
Connect your receiver or
amplifier’s front left and right
speaker terminals to the left
and right terminals on the
subwoofer that are marked
“Speaker Level In.” Connect
the left and right terminals
on the subwoofer that are
marked “Speaker Level Out”
to the corresponding termi-
nals on the back of your front
left and right speakers.
Connect your receiver or
amplifier’s center, surround
and surround back speaker
terminals to the correspon-
ding terminals on the back of
your center and surround
speakers.
SUB500 (SCS500.5 Subwoofer)
5

If there is no sound from any
of the speakers:
•Check that receiver/ampli-
fier is on and a source is
playing.
•Check that the powered
subwoofer is plugged in,
and its
Power switch åis
switched on (“•”position).
•Check all wires and con-
nections between receiver/
amplifier and speakers.
Make sure all wires are con-
nected. Make sure none of
the speaker wires are
frayed, cut or punctured, or
touching each other.
•Review proper operation of
your receiver/amplifier.
If there is no sound coming
from one speaker:
•Check the “Balance” control
on your receiver/amplifier.
•Check all wires and con-
nections between receiver/
amplifier and speakers.
Make sure all wires are con-
nected. Make sure none of
the speaker wires are
frayed, cut or punctured, or
touching each other.
•In Dolby Digital or DTS
modes, make sure that the
receiver/processor is config-
ured so that the speaker in
question is enabled.
• Turn off all electronics
and switch the speaker in
question with one of the
other speakers that are
working correctly. Turn
everything back on, and
determine whether the
problem has followed the
speaker,or has remained
in the same channel. If the
problem is in the same
channel, the source of the
problem is most likely with
your receiver or amplifier,
and you should consult the
owner’s manual for that
product for further informa-
tion. If the problem has fol-
lowed the speaker, consult
your dealer for further assis-
tance or, if that is not possi-
ble, visit www.jbl.com.
If there is no sound from the
center speaker:
•Check all wires and con-
nections between receiver/
amplifier and speaker. Make
sure all wires are connected.
Make sure none of the
speaker wires are frayed,
cut or punctured, or touch-
ing each other.
•If your receiver/processor
is set in Dolby Pro Logic mode,
make sure the center speaker
is not in phantom mode.
•If your receiver/processor
is set in one of the Dolby
Digital or DTS
modes, make
sure the receiver/
processor
is configured so that the
center speaker is enabled.
If the system plays at low
volumes but shuts off as
volume is increased:
•Check all wires and con-
nections between receiver/
amplifier and speakers.
Make sure all wires are con-
nected. Make sure none of
the speaker wires are
frayed, cut or punctured, or
touching each other.
•If more than one pair of
main speakers is being used,
check the minimum imped-
ance requirements of your
receiver/amplifier.
If there is low (or no) bass
output:
•Make sure the connections
to the left and right “Speaker
Inputs” have the correct
polarity (+ and –).
•Make sure the subwoofer
is plugged into an active
electrical outlet
,and is
turned on (Power switch
åin the “•”position).
•In Dolby Digital or DTS
modes, make sure your
receiver/processor is config-
ured so that the subwoofer
and LFE output are enabled.
If there is no sound from
the surround speakers:
•Check all wires and con-
nections between receiver/
amplifier and speakers.
Make sure all wires are con-
nected. Make sure none of
the speaker wires are
frayed, cut or punctured, or
touching each other.
•Review proper operation of
your receiver/amplifier and
its surround sound features.
•Make sure the movie or
TV show you are watching
is recorded in a surround
sound mode. If it is not,
check to see whether your
receiver/amplifier has other
surround modes you may use.
• In Dolby Digital or DTS
modes, make sure your
receiver/processor is config-
ured so that the surround
speakers are enabled.
•Review the operation of
your DVD player and the
jacket of your DVD to make
sure that the DVD features
the desired Dolby Digital or
DTS mode, and that you
have properly selected that
mode using both the DVD
player’smenu and the DVD
disc’smenu.
TROUBLESHOOTINGOPERATION
Move the Master Power switch
(marked “Power” å)to the “•”
(On) position to use the sub-
woofer. The SUB500 subwoofer
will automatically turn on or go
into standby (sleep) mode
when left in the auto mode
(“Auto/On” switch çin the
“Auto” position). When your
receiver or amplifier is off, or is
not sending program material
to the subwoofer, the sub-
woofer will be in standby mode
(LED will be red). When the
sub
woofer senses an audio sig-
nal,
it will automatically turn on
(LED will be green). If the sub-
woofer does not sense a signal
after
approximately 20 minutes,
it will automatically go into
standby mode.
When the “Auto/On” switch ç
is switched to the “On” posi-
tion, the subwoofer will remain
on, whether or not program
material is playing.
If you will be away from home
for an extended period of time,
or if the subwoofer will not be
used, switch the Master Power
switch åto the Off position.
VOLUME
RISKOF ELECTR IC SH O C K
DO NOT OPEN
CAUTION
RISKOF ELECTR IC SH O C K
DO NOT OPEN
CAUTION
RISKOF ELECTR IC SH O C K
DO NOT OPEN
∫
ç
å
Volume may be adjusted
using the Subwoofer Level
control ∫as shown.
SUB500 (SCS500.5 Subwoofer)
6

SUB500 TEST PROCEDURE
SYSTEM AURAL SWEEP TEST
Equipment needed:
• Function/signal generator/sweep generator
• Integrated Amplifier
• Multimeter
• Speaker cables
General Unit Function (UUT = Unit Under Test)
Auto-On switch – either position
1) From the signal generator, Connect both right and left line level inputs (RCA) to signal generator and UUT.
Use Y-cable if necessary from mono source. Do not use the LFE jack.
2) On the front of the unit, turn the LEVEL control full counterclockwise (MIN).
3) Turn on generator, adjust to 100mV, 50 Hz.
4) Plug in UUT; turn the power switch ON. Turn LEVEL control full clockwise (MAX)
5) LED should now be Green; immediate bass response should be heard and felt from port tube opening.
6) Turn off generator, turn LEVEL control fully counterclockwise (MIN), disconnect RCA cable.
7) Connect one pair of speaker cables to one pair Speaker Level input terminals on UUT. Cables should be
connected to an integrated amplifier fed by the signal generator.
8) Turn on generator and adjust so that speaker level input at the amplifier is 2.0V, 50 Hz.
9) Turn LEVEL control full clockwise (MAX)
10) Green LED should light, immediate bass response should be heard and felt from the port tube opening.
Sweep Function
1) Follow steps 7-10 above, using a sweep generator as a signal source.
2) Sweep generator from 20Hz to 1kHz. Listen to the cabinet and drivers for any rattles, clicks, buzzes or any
other noises. If any unusual noises are heard, remove woofer and test.
Driver Function (Woofer)
1) Remove woofer from cabinet; detach + and - wire clips.
2) Check DC resistance of woofer; it should be 3.4 ohms±10%.
3) Connect a pair of speaker cables to driver terminals. Cables should be connected to an integrated amplifier
fed by a signal generator. Turn on generator and adjust so that speaker level output is 5.0V.
4) Sweep generator from 20Hz to 1kHz. Listen to driver for any rubbing, buzzing, or other unusual noises.
SUB500 (SCS500.5 Subwoofer)
7

SUB500 Amplifier
Not For Sale
SUB500 Cabinet
Not For Sale
10" Woofer DCR=3.4Ω
25MF12DZB-DW01-E
Rubber Foot Base (4)
321-RUB-00009-E
Foot Screw (4)
352-HM04030D500-E
Main Body Plastic Foot (4)
321-ABS-00008-E
Port Tube
249-ABS-00175-E
Woofer & Amplifier Screw (15)
352-AM04020D210-E
Exploded View
SUB500
8
SUB500 (SCS500.5 Subwoofer)

SUB500 (SCS500.5 Subwoofer)
9

SUB500 (SCS500.5 Subwoofer)
10

SUB500 (SCS500.5 Subwoofer)
11

SUB500 120v Electrical parts List
Part Number Description Qty Reference Designator
Input/Main PCBs
Resistors
110-14103j26 resistor 10K 1/4W ± 5% CF 26mm 3 R503,504,10
110-14222j26 resistor 2.2K 1/4W ± 5% CF 26mm 1 R511
110-14432j26 resistor 4.3K 1/4W ± 5% CF 26mm 1 R506
110-14472j26 resistor 4.7K 1/4W ± 5% CF 26mm 1 R505
110-16102j26 resistor 1K 1/6W ± 5% CF 26mm 5 R153,213,214,215,254
110-16103j26 resistor 10K 1/6W ± 5% CF 26mm 28
R128,13,0149,150,209,212,216,217,220,221,222,225,226,
227,228,229,230,232,240,248,260,305,306,308,311,314,
319,325
110-16104j26 resistor 100K 1/6W ± 5% CF 26mm 6 R122,126,231,263,266,307
110-16105j26 resistor 1M 1/6W ± 5% CF 26mm 1 R259
110-16122j26 resistor 1.2K 1/6W ± 5% CF 26mm 1 R265
110-16124j26 resistor 120K 1/6W ± 5% CF 26mm 1 R233
110-16151j26 resistor 150Ω1/6W ± 5% CF 26mm 1 R253
110-16153j26 resistor 15K 1/6W ± 5% CF 26mm 2 R107,234
110-16154j26 resistor 150K 1/6W ± 5% CF 26mm 1 R252
110-16182j26 resistor 1.8K 1/6W ± 5% CF 26mm 1 R145
110-16183j26 resistor 18K 1/6W ± 5% CF 26mm 1 R262
110-16203j26 resistor 20K 1/6W ± 5% CF 26mm 1 R309
110-16205j26 resistor 2M 1/6W ± 5% CF 26mm 1 R257
110-16221j26 resistor 220Ω1/6W ± 5% CF 26mm 1 R144
110-16222j26 resistor 2.2K 1/6W ± 5% CF 26mm 1 R102
110-16223j26 resistor 22K 1/6W ± 5% CF 26mm 5 R238,247,255,256,316
110-16273j26 resistor 27K 1/6W ± 5% CF 26mm 2 R223,237
110-16333j26 resistor 33K 1/6W ± 5% CF 26mm 1 R310
110-16393j26 resistor 39K 1/6W ± 5% CF 26mm 1 R151
110-16472j26 resistor 4.7K 1/6W ± 5% CF 26mm 3 R200,207,58
110-16473j26 resistor 47K 1/6W ± 5% CF 26mm 7 R106,129,219,249,250,251,264
110-16474j26 resistor 470K 1/6W ± 5% CF 26mm 2 R127,312
110-16512j26 resistor 5.1K 1/6W ± 5% CF 26mm 2 R210,211
110-16513j26 resistor 51K 1/6W ± 5% CF 26mm 1 R224
110-16562j26 resistor 5.6K 1/6W ± 5% CF 26mm 1 R152
110-16621j26 resistor 620Ω1/6W ± 5% CF 26mm 1R160
110-16751j26 resistor 750Ω1/6W ± 5% CF 26mm 1R315
110-16755j26 resistor 7.5M 1/6W ± 5% CF 26mm 1R313
110-16913j26 resistor 91K 1/6W ± 5% CF 26mm 4R203,204,205,206
116-161002f26 metal film resistor 10K 1/6W ± 1% MF 26mm 2 R301,303
116-161102f26 metal film resistor 11.0Ω1/6W ± 1% MF 26mm 1 R302
116-162200f26 metal film resistor 220Ω1/6W ± 1% MF 26mm 1 R317
116-162202f26 metal film resistor 22.0K 1/6W ± 1% MF 26mm 1 R318
110-12472j52 resistor 4.7K 1/2W ± 5% CF 52mm 2 R201,202
110-20332jk2 resistor 3.3K 2W ± 5% CF 7.5mm 1 R134
113-50s68j00 cement resistor 0.068Ω5W ± 5% 7.5mm 1 R147
115-h503a102 variable resistor RV16AE-20B2 -A54-104 LEVEL 1 VR201
116-201001jk3x metal film resistor 1.00K ± 5% 2W 7.5mm 1 R148
116-304700jk2x metal film resistor 470Ω± 5% 3W 10mm 2 R501,502
Capacitors
129-a154j633 metallize capacitor 0.15U 63V ± 5% MSC 2 C221,222
130-2b221k503 disc capacitor 220P 50V ± 10% 12 C200,204,205,207,208,210,211,212,214,220,230,249
130-2b470k503 disc capacitor 47P 50V ± 10% 1 C229
130-2f104z503 disc capacitor 0.1U 50V +80/-20% 14 C17,117,122,144,232,242,244,245,246,252,254,256,320, 322
130-sl101k503 disc capacitor 100P 50V SL ± 10% 3 C302,303,306
132-103j503 mylar capacitor 0.01U 50V ± 5% 4 C223,224,305,317
132-103ja03 mylar capacitor 0.01uF 100V ± 5% 2 C103,104
132-104ja03 mylar capacitor 0.1uF 100V ± 5% 4 C123,218,503,504
132-223ja03 mylar capacitor 0.022uF 100V ± 5% 1 C215
132-273ja03 mylar capacitor 0.027uF 100V ± 5% 1 C143
132-473ja03 mylar capacitor 0.047uF 100V ± 5% 2 C216,217
135-3105m50 electrolytic 1U 50V ± 20% 1 C228
135-3106m50 electrolytic 10uF 50V ± 20% 12 C201.202.206.213.219.231.241.243.251.253.319.321
135-3107m10 electrolytic 100U 10V ± 20% 2 C114,115
SUB500 (SCS500.5 Subwoofer)
12

Part Number Description Qty Reference Designator
Input/Main PCBs
135-3107m16 electrolytic 100uF 16V ± 20% 1 C234
135-3107m35 electrolytic 100U 35V ± 20% 2 C507,508
135-3225m50 electrolytic 2.2U 50V ± 20% 1 C509
135-3226m16 electrolytic 22U 16V ± 20% 1 C304
135-3226m50 electrolytic 22U 50V ± 20% 3 C225,505,506
135-3227m16 electrolytic 220U 16V ± 20% 2 C118,233
135-3476m16 electrolytic 47U 16V ± 20% 1 C318
132-103kb00 mylar capacitor 0.01uF 200V ± 10% 1 C500
135-4478m63 electrolytic cap 4700uF 63V ± 20% 2 C501,502
Semiconductors
192-027c1815gr transistor 2SC1815GR NPN 9 Q108,109,113,201,206,207,208,301,302
192-027c2235y transistor 2SC2235Y NPN 1 Q111
192-028a1015gr transistor 2SA1015GR PNP 3 Q101,107,112
192-1672n5551 transistor 2N5551 NPN 2 Q114,115
192-1682n5401 transistor 2N5401 AI-PNP 350V 500mA TO-92 1 Q503
197-031n4148 diode 100mA 75V SIGNAL 1N4148 ROHM 20 D102,103,104,105,143,201,202,203,204,205,206,207,208,
211,212,214,215,216,302,302
199-15000335 zener diode 3.3V 1/2W 52mm 1 D213
199-15000625 zener diode 6.2V 1/2W 52mm 1 D101
199-15001605 zener diode 16V 1/2W 52mm 1 D502
190-06m4558d IC OPA 4558D DUAL OP-AMP 1 U203
190-16t1074cn IC TL074CN ST QUAD OP-AMP 3 U201,202,301
192-161tip31c transistor TIP31C SGS NPN 1 Q501
192-162tip32c transistor TIP32C SGS PNP 1 Q502
195-10204hgw LED 204HGW 1 D209
197-00kbu606g diode 6A 800V KBU606G 1 D501
197-141n4004 diode 1N4004 2 D110,504
Miscellaneous
109-1ttc802j0 thermister TTC-802(JS) NTC 1 TH1
120-1000003 inductor 10W AI YT-C3104-005 1CRHW 354708LTB 2 FB1,2
162-10060003 wire 60mm S412P 1 J104 TO W2
162-50129001 wire cable ass'y 120mm AWG28 WHT 1 W201
171-urwh124d relay RWH-SH-124D (1600ohm) 1 RL1
174-0rca108gv jack RCA-108GV JK203 1 JK201
174-0rcb202vg jack RCA JK RCB-202VD(G) A=WHIT/B=RED 1 JK202
174-20810360g jack spk JK BP 8PIN SH0810360G US1.35 1 JK203
175-1c07v01 wire connector 7PIN PITCH=2.5mm 1 M201
180-tms7210v switch slide 6PIN MS7210V 1 SW201
CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)
Resistors
118-12061001j SMD resistor 1.00K 1206 5% 4 R2,11,29,30
118-12061002j SMD resistor 10.0K 1206 5% 3 R7,9,25
118-120610r0j SMD resistor 10.0Ω1206 5% 2 R22,23
118-12061201j SMD resistor 1.20K1206 5% 16 R31,32,33,34,35,36,37,38,39,40,41,42,43,44,45,46
118-12062002j SMD resistor 20.0K1206 5% 1 R26
118-12062201j SMD resistor 2.20K 1206 5% 3 R6,13,16
118-12062701j SMD resistor 2.70K 1206 5% 1 R10
118-12063000j SMD resistor 300.0Ω1206 5% 1 R24
118-12063301j SMD resistor 3.30K 1206 5% 4 R14,15,27,28
118-12063902j SMD resistor 39.0K 1206 5% 1 R3
118-12064700j SMD resistor 470Ω1206 5% 1 R8
118-12064701j SMD resistor 4.70K 1206 5% 3 R1,5,12
118-12064702j SMD resistor 47.0K 1206 5% 1 R17
118-12064704j SMD resistor 4.70M 1206 5% 1 R4
118-120647r0j SMD resistor 47.0Ω1206 5% 2 R20,21
Capacitors
141-c0101k50 SMD capacitor 100pF 50V 10% 1206 NP0 1 C4
141-c0220k50 SMD capacitor 22pF 50V 10% 1206 SMT NP0 1 C5
SUB500 (SCS500.5 Subwoofer)
13

Part Number Description Qty Reference Designator
CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)
141-c0561k50 SMD capacitor 560pF 50V 10% 1206 NP0 1 C6
141-c5104m50 SMD capacitor 1206 Y5V 0.1uF 50V ± 20% 8 C2,3,7,8,9,10,11,15
141-c7223k50 SMD capacitor 0.022uF 50V 10% 1206 X7R 1 C13
141-d7104ka0 SMD capacitor 0.1uF 100V 10% 1206 X7R 2 C12,14
141-d7104ka5 SMD capacitor 0.1uF 250V 10% 1210 X7R 4 C1,18,19,20
128-e106ma01 non-polar 10uF 100V 20% 2 C16,17
Semiconductors
190-16tl072dts SMD I.C TL072CDT SGS DUAL OP-AMP 1 IC1
192-09124126qs SMD transistor 2SC2412K-T146Q/R ROHM 3 Q1,4,5
192-09139066rs SMD transistor 2SC3906K-T146R ROHM 2 Q2,8
192-09210376qd SMD transistor 2SA1037K-T146Q/R ROHM 2 Q7,9
192-09215146rs SMD transistor 2SA1514K-T146R ROHM 2 Q3,6
197-03rls4148s SMD diode RLS4148-TE11 ROHM 6 D1,2,3,4,5,6
199-15000563s SMD zener diode 5.6V 5% PHILIPS BZX84-C5V6 2 Z1,2
199-15001203s SMD zener diode 12V 5% PHILIPS BZX84-C12 2 Z5,6
199-15001503s SMD zener diode 15V 5% PHILIPS BZX84-C15 2 Z3,4
192-232irf9640 transistor FET IRF9640 IR P-CH TO220 1 Q10
192-233irf640 transistor FET IRF640 IR P-CH TO220 1 Q11
Miscellaneous
122-14121m4191 inductor ferrite core LS-A6206-ST EFD-30 1L1
122-14350j4180 inductor 35uH ferrite core 25 milliohm 1L2
175-9f40hr2 wire connector 40PIN PITCH=2.54mm HR2*40
MISCELLANEOUS
130-2f104z503 disc capacitor 0.1U 50V +80/-20% TAP 1 C110
150-r4055900 power transformer I/P: 120V/60Hz TT0900008720 1 T501
152-u602015 line cord SVT FT-26FT 1
154-k31505t0 fuse 3.15A 250V 30mm UL/CSA/PSE 1 F501
155-63032i fuse holder HTB-32I 30mm UL/CSA 1 for 501
162-10082007 wire RED 18AWG 8mm#1015 1
162-a040d001 wire #1515 400mm 9911110-00 1
176-wjce1 wire connector pin CE-1 1
180-pbr12c11s switch PUSH BR12C11S 1 SW501
193-201815t2 insulator 1
302-AL-05115-0LAE Aluminum Faceplate 1
306-ABS-00004 Rear cover 1
311-ABS-00028 Plastic switch 1
317-000-00037 Terminal 1
323-AL-00056 Heat sink 1
333-EVA-00096 EVA (Gasket) 2
333-EVA-00097 EVA (Gasket) 2
333-EVA-00132 EVA (Gasket) 2
333-EVA-00133 EVA (Gasket) 2
333-EVA-00188 EVA (Gasket) 1
333-EVA-00219 EVA (Gasket) 1
333-EVA-00220 EVA (Gasket) 1
335-NYL-00002 Cable sheet 2
350-EM04012D024 Screw 4
351-AM03008A078 Screw 4
351-AM03008A079 Screw 2
352-AM03008D040 Screw 2
352-AM03008D041 Screw 2
352-AM03040D065 Screw 4
352-HM03012D086 Screw 1
362-FE-00013 PCB holder 2
SUB500 (SCS500.5 Subwoofer)
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SUB500 230v Electrical parts List
Part Numbe
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Reference Desi
g
nato
r
Input/Main PCBs
Resistors
110-14103j26 Resistor 10K 1/4W ± 5% CF 26mm TAP 3R503,504,510
110-14222j26 Resistor 2.2K 1/4W ± 5% CF 26mm TAP 1R511
110-14432j26 Resistor 4.3K 1/4W ± 5% CF 26mm TAP 1R506
110-14472j26 Resistor 4.7K 1/4W ± 5% CF 26mm TAP 1R505
110-16102j26 Resistor 1K 1/6W ± 5% CF 26mm TAP 5R153,213,214,215,254
110-16103j26 Resistor 10K 1/6W ± 5% CF 26mm TAP 28
R128,130,149,150,209,212,216,217,220,221,222,225,226,
227,228,229,230,232,235,240,248,260,305,306,308,311,
314,319
110-16104j26 Resistor 100K 1/6W ± 5% CF 26mm TAP 6R122,126,231,263,266,307
110-16105j26 Resistor 1M 1/6W ± 5% CF 26mm TAP 1R259
110-16122j26 Resistor 1.2K 1/6W ± 5% CF 26mm TAP 1R265
110-16124j26 Resistor 120K 1/6W ± 5% CF 26mm TAP 1R233
110-16151j26 Resistor 150Ω1/6W ± 5% CF 26mm TAP 1R253
110-16153j26 Resistor 15K 1/6W ± 5% CF 26mm TAP 2R107,234
110-16154j26 Resistor 150K 1/6W ± 5% CF 26mm TAP 1R252
110-16182j26 Resistor 1.8K 1/6W ± 5% CF 26mm TAP 1R145
110-16183j26 Resistor 18K 1/6W ± 5% CF 26mm TAP 1R262
110-16203j26 Resistor 20K 1/6W ± 5% CF 26mm TAP 1R309
110-16205j26 Resistor 2M 1/6W ± 5% CF 26mm TAP 1R257
110-16221j26 Resistor 220Ω1/6W ± 5% CF 26mm TAP 1R144
110-16222j26 Resistor 2.2K 1/6W ± 5% CF 26mm TAP 1R102
110-16223j26 Resistor 22K 1/6W ± 5% CF 26mm TAP 5R238,247,255,256,316
110-16273j26 Resistor 27K 1/6W ± 5% CF 26mm TAP 2R223,237
110-16333j26 Resistor 33K 1/6W ± 5% CF 26mm TAP 1R310
110-16393j26 Resistor 39K 1/6W ± 5% CF 26mm TAP 1R151
110-16472j26 Resistor 4.7K 1/6W ± 5% CF 26mm TAP 3R200,207,258
110-16473j26 Resistor 47K 1/6W ± 5% CF 26mm TAP 7R106,129,219,249,250,251,264
110-16474j26 Resistor 470K 1/6W ± 5% CF 26mm TAP 2R127,312
110-16512j26 Resistor 5.1K 1/6W ± 5% CF 26mm TAP 2R210,211
110-16513j26 Resistor 51K 1/6W ± 5% CF 26mm TAP 1R224
110-16562j26 Resistor 5.6K 1/6W ± 5% CF 26mm TAP 1R152
110-16621j26 Resistor 620Ω1/6W ± 5% CF 26mm TAP 1R160
110-16751j26 Resistor 750Ω1/6W ± 5% CF 26mm TAP 1R315
110-16755j26 Resistor 7.5M 1/6W ± 5% CF 26mm TAP 1R313
110-16913j26 Resistor 91K 1/6W ± 5% CF 26mm TAP 4R203,204,205,206
116-161002f26 metal film Resistor 10K 1/6W ± 1% MF 26mm TAP 2R301,303
116-161102f26 metal film Resistor 11.0K 1/6W ± 1% MF 26mm TAP 1R302
116-162200f26 metal film Resistor 220Ω1/6W ± 1% MF 26mm TAP 1R317
116-162202f26 metal film Resistor 22.0K 1/6W ± 1% MF 26mm TAP 1R318
110-12472j26 Resistor 4.7K 1/2W ± 5% CF 52mm TAP 2R201,202
110-20332jk3 Resistor 3.3K 2W ± 5% 7.5mm 1R134
113-50s68j00 cement Resistor 0.068Ω5W ± 5% 1R147
115-h503a102 variable Resistor RV16AE-20B2 -A54-104(A50K) 1VR201
116-201001jk3x metal film Resistor 1.00K 2W± 5% 7.5mm 1R148
116-304700jk2x metal film Resistor 470Ω3W± 5% 10mm 2R501,502
Capacitors
129-a154j633 metallize capacitor 0.15U 63V ± 5% MSC TAP 2C221,222
130-2b221k503 disc capacitor 220P 50V ± 10% TAP 12 C200,204,205,207,208,210,211,212,214,220,230,249
130-2b470k503 disc capacitor 47P 50V ± 10% TAP 1C229
130-3f104z503 disc capacitor 0.1U 50V +80/-20% TAP 14 C107,117,122,144,232,242,244,245,246,252,254,256,320,
322
130-sl101k503 disc capacitor 100P 50V SL ± 10% TAP 3C302,303,306
132-103j503 Mylar capacitor 0.01UF 50V ± 5% TAP 4C223,224,305,317
132-104ja03 Mylar capacitor 0.1uF 100V ± 5% TAP 4C123,218,503,504
132-223ja03 Mylar capacitor 0.022uF 100V ± 5% TAP 1C215
SUB500 (SCS500.5 Subwoofer)
15

Part Numbe
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Reference Desi
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Input/Main PCBs
132-273ja03 Mylar capacitor 0.027uF 100V ± 5% TAP 1C143
132-473ja03 Mylar capacitor 0.047uF 100V ± 5% TAP 2C216,217
135-3105m50 electrolytic 1U 50V ± 20% TAP 1C228
135-3106m50 electrolytic 10uF 50V ± 20% TAP 12 C201.202.206.213.219.231.241.243.251.253.319.321
135-3107m10 electrolytic 100U 10V ± 20% TAP 2C114,115
135-3107m16 electrolytic 100uF 16V ± 20% TAP 1C234
135-3107m35 electrolytic 100U 35V ± 20% TAP 2C507,508
135-3225m50 electrolytic 2.2U 50V ± 20% TAP 1C509
135-3226m16 electrolytic 22U 16V ± 20% TAP 1C304
135-3226m50 electrolytic 22U 50V ± 20% TAP 3C225,505,506
135-3227m16 electrolytic 220U 16V ± 20% TAP 2C118,233
135-3476m16 electrolytic 47U 16V ± 20% TAP 1C318
129-a105ja04 metallize capacitor 1U 100V 2C103,104
132-103kb00 Mylar capacitor 0.01uF 200V ± 10% TAP 1C500
135-4478m63 electrolytic cap 4700uF 63V ± 20% 2C501,502
Semiconductors
192-027c1815gr transistor 2SC1815GR NPN 9Q108,109,113,201,206,207,208,301,302
192-027c2235y transistor 2SC2235Y NPN 1Q111
192-028a1015gr transistor 2SA1015GR PNP 3Q101,107,112
192-1572n5551 transistor 2N5551 NPN 2Q114,115
192-1582n5401 transistor 2N5401 AI-PNP 350V 500mA TO-92 1Q503
197-031n4148 diode 100mA 75V SIGNAL 1N4148 ROHM TAP 20 D102,103,104,105,143,201,202,203,204,205,206,207,208,
211,212,214,215,216,301,302
199-15000335 zener diode 3.3V 1/2W 52mm TAP 1D213
199-15000625 zener diode 6.2V 1/2W 52mm TAP 1D101
199-15001605 zener diode 16V 1/2W 52mm TAP 1D502
190-06m4558d IC OPA 4558D DUAL OP-AMP 1U203
190-16t1074cn IC TL074CN ST QUAD OP-AMP 3U201,202,301
192-161tip31c transistor TIP31C SGS NPN 1Q501
192-162tip32c transistor TIP32C SGS PNP 1Q502
195-10204hgw LED 204HGW 1D209
197-00kbu606g diode 6A 800V KBU606G 1D501
197-141n4004 diode 1N4004 2D110,504
Miscellaneous
109-1ttc802j0 thermister TTC-802(JS) NTC 1TH1
162-10060003 wire 60mm S412P 1J104
162-50129001 wire cable ass'y 120mm AWG28 WHT 1W201
171-urwh124d relay RWH-SH-124D (1600ohm) 1RL1
174-0rca108gv jack RCA-108GV JK203 1JK201
174-0rcb202ag jack RCA JKCA-209 1JK202
174-20810360gx jack spk JK BP 8PIN SH0810360GX 1JK203
175-1c07v01 wire connector 7PIN PITCH=2.5mm 1M201
175-1d02v01 wire connector 2PIN PITCH=3.96mm 1M100
175-1d03v01 wire connector 3PIN PITCH=3.96mm JST-VH 1M500
180-tms7210v switch slide 6PIN MS7210V 1SW201
120-1000003 inductor 10W AI YT-C3104-005 1CRHW 354708LTB 2FB1,2
CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)
Resistors
118-12061001j SMD Resistor 1.00K 1206 5% 4R2,11,29,30
118-12061002j SMD Resistor 10.0K 1206 5% 3R7,9,25
118-120610r0j SMD Resistor 10.0Ω1206 5% 2R22,23
118-12061201j SMD Resistor 1.20K1206 5% 16 R31,32,33,34,35,36,37,38,39,40,41,42,43,44,45,46
118-12062002j SMD Resistor 20.0K1206 5% 1R26
118-12062201j SMD Resistor 2.20K 1206 5% 3R6,13,16
SUB500 (SCS500.5 Subwoofer)
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Part Numbe
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Descriptio
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Qt
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Reference Desi
g
nato
r
CLASS D ASS'Y DS-150 PCB (Replacment of entire module is recommended, part# 012-7500-00022)
118-12062701j SMD Resistor 2.70K 1206 5% 1R10
118-12063000j SMD Resistor 300.0Ω1206 5% 1R24
118-12063301j SMD Resistor 3.30K 1206 5% 4R14,15,27,28
118-12063902j SMD Resistor 39.0K 1206 5% 1R3
118-12064700j SMD Resistor 470Ω1206 5% 1R8
118-12064701j SMD Resistor 4.70K 1206 5% 3R1,5,12
118-12064702j SMD Resistor 47.0K 1206 5% 1R17
118-12064704j SMD Resistor 4.70M 1206 5% 1R4
118-120647r0j SMD Resistor 47.0Ω1206 5% 2R20,21
Capacitors
141-c0101k50 SMD capacitor 100pF 50V 10% 1206 NP0 1C4
141-c0220k50 SMD capacitor 22pF 50V 10% 1206 SMT NP0 1C5
141-c0561k50 SMD capacitor 560pF 50V 10% 1206 NP0 1C6
141-c5104m50 SMD capacitor 1206 Y5V 0.1uF 50V ± 20% 8C2,3,7,8,9,10,11,15
141-c7223k50 SMD capacitor 0.022uF 50V 10% 1206 X7R 1C13
141-d7104ka0 SMD capacitor 0.1uF 100V 10% 1210 X7R 2C12,14
141-d7104ka5 SMD capacitor 0.1uF 250V 10% 1210 X7R 4C1,18,19,20
128-e106ma01 non-polar 10uF 100V 20% 2C16,17
Semiconductors
190-16tl072dts SMD I.C TL072CDT SGS DUAL OP-AMP 1IC1
192-09124126qs SMD transistor 2SC2412K-T146Q/R ROHM 3Q1,4,5
192-09139066rs SMD transistor 2SC3906K-T146R ROHM 2Q2,8
192-09210376qd SMD transistor 2SA1037K-T146Q/R ROHM 2Q7,9
192-09215146rs SMD transistor 2SA1514K-T146R ROHM 2Q3,6
197-03rls4148s SMD diode RLS4148-TE11 ROHM 6D1,2,3,4,5,6
199-15000563s SMD zener diode 5.6V 5% PHILIPS BZX84-C5V6 2Z1,2
199-15001203s SMD zener diode 12V 5% PHILIPS BZX84-C12 2Z5,6
199-15001503s SMD zener diode 15V 5% PHILIPS BZX84-C15 2Z3,4
192-232irf9640 transistor FET IRF9640 IR P-CH TO220 1Q10
192-233f640 transistor FET IRF640 IR P-CH TO220 1 Q11
Miscellaneous
175-9f40hr2 wire connector 40PIN PITCH=2.54mm HR2*40 0.2
122-14121m4191 inductor ferrite core LS-A6206-ST EFD-30 1L1
122-14350j4180 inductor 35uH ferrite core 25 milliohm 1L2
FILTER PCB ASS'Y
122-14103m4200 inductor RT251510*103N 10mH 2 L501
132-104kb70 m
y
lar capacitor 0.1uF 275V ± 10% VD
E
1 C499
132-224kb70 m
y
lar capacitor 0.22uF 275V ± 10% 1 C498
MISCELLANEOUS
130-3f104z503 disc capacitor 0.1U 50V +80/-20% TA
P
1 C110
150-r4055901 230v power transforme
r
1 T501
152-v60202603 line cord 6FT SPO21A H03VVH2-
F
1
154-k16006t0 fuse 1.6A 250V VBS UTE-TYPE UL/BSI/VDE 1 F501
155-620001 fuse holder HTB-32M UL/CSA/VD
E
1 for F501
162-10121002 wire UL1617 120mm BRN 20
#
1
162-10126001 wire UL1617 120mm BLU 20
#
1
162-10152001 wire UL1617 AGW22 150mm RED 6:
6
1
162-a040d001 wire #1015 400mm 991110-0
0
1 M100
180-prf1003d switch ROCK RF-1003-BB4-O POWER 1
193-201815t2 insulator 1
SUB500 (SCS500.5 Subwoofer)
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SUB500 (SCS500.5 Subwoofer))
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SUB500 (SCS500.5 Subwoofer)
120v SCHEMATIC PAGE 1
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