jcb 409ZX Quick start guide
1
JCB
409ZX Loader
INSTALLATION
INSTALLATION OVERVIEW
Manufacturer
JCB
Type
Loader
Model
409ZX
Cabin Pressure Max
Set Auto Cabin Pressure
HEPA H14 Variable Speed Pressuriser
INPRESS TS Cabin Display with Data Recorder
HEPA Return Air Filter
CONTENTS
Installation.................................... 1
Safety ........................................... 2
Critical Parts & Maintenance
Schedule ....................................... 3
Operator Guide ............................. 4
Specifications - Pressuriser ............ 5
Parts List .................................. 6-14
Technical Details .................... 15-16
Smoke Emitter Cabin Pressure Leak
Test ............................................ 17
Cabin Sealing Test Pressure ......... 18
Commissioning Procedures.......... 19
Troubleshooting Guide................ 20
User Settings Instructions....... 21-26
Data Download ...................... 27-29
Warranty .................................... 30
2
JCB
409ZX Loader
WARNING
THE PRESSURISATION SYSTEM DESCRIBED IN THIS MANUAL HAS THE
FOLLOWING AREAS WHICH MAY BE DANGEROUS IF NOT TREATED WITH
GREAT CARE.
QUALIFIED STAFF MUST WEAR THE CORRECT PERSONAL PROTECTIVE
EQUIPMENT WHEN CLEANING AND SERVICING THIS UNIT DUE TO DUST
AND FIBRES WHICH MAY BE CAUGHT BY THE STAGES OF AIR FILTRATION
DURING NORMAL UNIT OPERATION.
THE ELECTRICAL POWER SYSTEM IS SUPPLIED BY 12V DC OR 24V DC AND
NO WORK SHOULD BE CARRIED OUT ON THE PRESSURISER SYSTEM
WITHOUT THE CORRECT SAFE WORK PROCEDURES AND ELECTRICAL
SAFETY MEASURES BEING TAKEN, AND ALL RELEVANT CIRCUIT BREAKER
OPENED TO ISOLATE THE CIRCUIT.
THE AIR FILTRATION SYSTEM MAY HAVE SEVERAL TYPES OF HIGH-SPEED
ROTATING EQUIPMENT INSTALLED WITH VERY SHARP EDGES. ENSURE ALL
SAFETY GUARD ARE IN PLACE WHILE THE SYSTEM IS RUNNING.
Please be aware that HEPA filters cannot be cleaned and must be
replaced at the end of their lifecycle or if filter media has been damaged.
SAFETY
Particulate Behaviour
This is the length of time it takes for a particle to drop from a height
of 1.5m in STILL air.
Warehouses and workshops do not have still air, so hazardous
airborne particulates may remain in air for longer, increasing chance
for workers to breathe in dust. Ensure PPE is worn when installing
this system.
3
JCB
409ZX Loader
Maintenance Schedule
Inspect every 500 Hours and replace when filter is full*
Component / System
Action Required
Turbo Pre-cleaner
Check operation of the Turbo Pre-
Cleaner.
Pressuriser Blower
Ensure blower is operational.
HEPA Primary Filter p/n: 500000
Inspect filter capacity indicator.
Replace HEPA filter when 80% or
greater. Vacuum out housing
before replacing the filter
elements.
HEPA Return Air Filter P/N:
500016
Vacuum inside cabin floor before
replacing filter.
Filter Frame Assembly, Mounts,
Seals and Filter Housing
Check door seals, all bolts, screws,
and all mounts are secure.
Check the filter canister & ensure it
is correctly fitted.
Check latches are operational and
in good order.
Replace / Re-tension fixtures and
fittings required.
15,000 Hours / 36 months*
Component / System
Action Required
500 Hour Inspection
All 500-hour inspection actions.
Pressuriser’s Blower 200002
Replace BRUSHLESS Pressuriser
blower.
CRITICAL PARTS & MAINTENANCE SCHEDULE
Critical Parts
Item
Part Number
Qty.
Description
Service Interval
1
500000
1
Fresh Air HEPA H14 Filter (Tested as per
EN1822)
1000* Hours (>80%
fan capacity)
2
500016
1
HEPA Return Air Filter
500* Hours
3
200002
1
Brushless Blower Motor –24V
15,000 Hours
4
200027
1
BreatheSafe Digital Display –Data
Recorder (INPRESS TS)
5
500069
1
Filter Activated Carbon
The following tables show our suggested maintenance schedule
for all units. Please note that site conditions may alter this.
Excludes high corrosion environments.
Data download is required to claim the 3-year warranty on
Brushless Blower Motor.
*Filter service hours are subject to cab sealing efficiency, site conditions and correct system
use.
Suggested Schedule Servicing*
Fan Capacity Indicator
The filter is serviceable if the motor capacity is
between 10% & 80%. We recommend that the filter is
changed if the capacity is over 80%.
*Site dependent
4
JCB
409ZX Loader
OPERATOR GUIDE
OPERATORS CHECKLIST
PRE-START
1.
Visually inspect the BreatheSafe system for any damage.
2.
Visually inspect the cabin for any damage to doors, windows, seals.
3.
Please remove dust & debris from shoes and clothes before entering the cabin.
4.
Ensure door(s) and windows are closed correctly.
5.
Start engine and turn HVAC on to speed 2 (medium speed).
6.
After fixed speed delay, the BreatheSafe display will show 50 Pascals or pre-set value.
The system is working correctly when the pascal value is green.
>> There is no further action required <<
NORMAL OPERATING CONDITION
Cab Air Conditioning
BreatheSafe recommends OEM air conditioning fan is set at mid speed or greater to circulate air around the breathing zone and
minimise CO₂.
Acceptable operating range for BreatheSafe fan 10-80%. >80% recommend maintenance.
ALERTS
Fixed Fan Start Delay
•Allows the operator to carry out pre-start checks –limiting at 30% fan speed, press the red text to disable.
CO₂Level Alert (if equipped)
•Ensure air conditioning fan is set at mid speed or greater to circulate air and minimise CO₂.
Low Pressure Alarm
•Cabin is not maintaining positive pressure –check doors and windows are closed correctly.
•Refer to maintenance department to check filters and cabin sealing. Ensure filters are serviceable.
Check Filter
•Reminder to inspect or replace filter. Service hour meter requires re-set.
•Refer to maintenance department.
5
JCB
409ZX Loader
Blower : Brushless Blower P/N 200002.
Protection : Locked Rotor Protection (Sub Zero Environments) Under
Voltage, Under/Over Current & Over Temperature.
Voltage : 24VDC.
Current Draw : 11 amps (peak). *Note: Motor has slow start to stop excessive
in-rush current.
Air Flow : Up to 30-300 m3/h or 50-215 CFM.
Pre-cleaner : Integrated VLR (Very Low Restriction). Turbo Pre-Cleaner.
Filter Element : BreatheSafe HEPA Primary Filter (H14=99.99% MPPS) TESTED AS
PER EN1822 –P/N 500000.
Plugs & Fittings : Mining Spec. Deutsch electrical plugs as standard.
Construction : High strength composite construction.
Serviceability : Easy access HEPA filter with twist-lock (TL) dust cap single
assembly.
Mounting : Heavy Duty adjustable mounting brackets.
Design : Fully designed in SolidWorks 3D CAD & Ansys Engineering
Simulation Software.
FEA Testing : Critical components FEA (Finite Element Analyst) tested in Solid
Works Simulation.
CFD Testing : CFD (Computational Fluid Dynamics) simulations in Flow Works
to ensure optimum air flow through the system.
SPECIFICATIONS HIGH-CAPACITY HEPA PRESSURISER
Specifications High-Capacity HEPA Pressuriser
List of Abbreviations
DH
Dual HEPA
DHPR
Dual HEPA Powered Recirculation
DHAC
Dual HEPA Activated Carbon
DHACPR
Dual HEPA Activated Carbon Powered Recirculation
CPM
Cabin Pressure Monitor
CPU
Central Processing Unit
DB
Decibel Sensor
DPM
Diesel Particulate Matter
GAS
Gas Sensor
HEPA
High-Efficiency Particulate Air Filter
HPAFU
High Pressure Air Filtration Unit
HRAF
HEPA Return Air Filter
HVAC
Heating Ventilation and Air Conditioning
MAF
Mass Air Flow
OEM
Original Equipment Manufacturer
PM
Particulate Mass
RH
Relative Humidity
TEMP
Temperature
TS
Touch screen
UI
User Interface
VMS
Vehicle Monitoring System
VS
Vibration Sensor
OGSP
OnGuard Sensor Pod
CO2s
CO2 Sensor INPRESS TS
6
JCB
409ZX Loader
PARTS LIST –TL4 24V DC PRESSURISER UNIT
Item No.
Qty.
Description
Part No.
1
1
Pre-cleaner Hood & Rotor Assy
200004
2
4
Pre-cleaner Injector Ring
200005
3
1
TL Fan Blade (inc. in #7)
200006
4
1
TL Nose Cone / Pre-cleaner
200007
5
1
TL Motor Housing
200008
6
1
TL Filter Housing
200009
7
1
24v DC Brushless VSD Motor & TL Fan Blade
200002
8
1
O Ring Seal Kit 2 Parts
200010
9
1
Included in 8
200011
10
1
Wiring Sleeve
200012
11
1
HEPA H14 Filter
500000
12
3
M6 Nyloc Nut
300218 (M6NYL)
13
3
M6 x 55mm Hex Bolt
300982 (M655B)
14
4
M8 x 190 Hex Bolt
301136 (M8190B)
15
8
M8 x 22mm O/D HD Washer
300230 (M8222HTW)
16
4
M8 Nyloc Nut
300249 (M8NYL)
17
5
M4 x 75mm Pan Head Phillips Screw
300162 (M475PBH)
PRESSURISER ASSEMBLY No: 200000
1
2
4
7
13
17
8
10
14
15
16
9
5
12
6
11
7
JCB
409ZX Loader
PARTS LIST GA
Kit Part Number: 700075
COMPLETE ASSEMBLY No: 700075
Item No.
Part No.
Rev
Description
Qty
Colour
Group
1
100062A01
0
Pressuriser Assembly
1
(Per Assy)
Assembly
2
100062F01
0
Inlet Assembly
1
Charcoal Grey MX83-682
Weld Assy
3
100062F02
0
Fresh Air Door Plate Assembly
1
Charcoal Grey MX83-682
Weld Assy
4
100062M01
0
Monitor Assembly
1
Charcoal Grey MX83-682
Assembly
5
100062P01
0
Pipework Module
1
Charcoal Grey MX83-682
Assembly
6
100062R01
0
Return Air Assembly
1
(Per Dwgs)
Assembly
8
JCB
409ZX Loader
PARTS LIST –PRESSURISER MODULE
Item No.
Part No.
Rev
Description
Qty
Material
Thickness
Colour
Category
1
100062A02
0
SO2 Assembly
1
-
-
(Per Assy)
Assembly
2
100062A03
0
Machined Spacer
2
-
-
Charcoal Grey MX83-682
Weld Assy
3
100062A04
0
SO2 Rail Assembly
1
-
-
Charcoal Grey MX83-682
Weld Assy
4
100062F05
0
SO2 Rail Assy
1
-
-
Charcoal Grey MX83-682
Weld Assy
5
100062F06
0
SO2 Mount Plate Assy
1
-
-
Charcoal Grey MX83-682
Weld Assy
6
100062-A736
0
SO2 Angle Mount
1
-
-
Charcoal Grey MX83-682
Part
7
100062-A737
0
SO2 Mount Angle
1
-
-
Charcoal Grey MX83-682
Part
8
200000
[*]
24V DC TL Unit
1
-
-
-
Stock Item
9
ST100008
[*]
TL Mount Brkt H
1
-
-
Charcoal Grey MX83-682
Stock Item
9
JCB
409ZX Loader
PARTS LIST –INLET MODULE
Item No.
Part No.
Rev
Description
Qty
Material
Thickness
Colour
Category
1
100062-F729
0
Inlet Mounting Plate
1
Zan
1.6
(Per Assy)
Part
2
100062-F730
0
Fresh Air Inlet
1
Zan
1.6
(Per Assy)
Part
3
300388-0400
-
76.3 x 1.6 @40mm
1
Stainless Steel
Ø3.0”ODx1.6W/T
(Per Assy)
-
10
JCB
409ZX Loader
PARTS LIST –FRESH AIR MODULE
Item No.
Part No.
Rev
Description
Qty
Material
Thickness
Colour
Category
1
100062-F738
0
Fresh Air Inlet Door Plate
1
Mild Steel
3
(Per Assy)
Part
2
300388-0060
-
76.3 x 1.6 @60mm
1
Stainless Steel
Ø3.0”ODx1.6W/T
(Per Assy)
-
11
JCB
409ZX Loader
PARTS LIST –MONITOR MODULE
Item No.
Part No.
Rev
Description
Qty
Material
Thickness
Colour
Category
1
100062M02
0
Monitor Mount Assy
1
(Prt Dwgs)
(Prt Dwgs)
Charcoal Grey MX83-682
Weld Assy
2
100062M03
0
Clamp Plate Assy
1
(Prt Dwgs)
(Prt Dwgs)
Charcoal Grey MX83-682
Weld Assy
3
100062-M730
0
Spacer
2
Mild Steel
3
Charcoal Grey MX83-682
Part
4
250100
[*]
Controller Box Small
1
-
-
(Per Assy Colour)
Stock Item
5
200031
[*]
INPRESS CO2 Sensor
1
-
-
-
Stock Item
12
JCB
409ZX Loader
PARTS LIST –PIPEWORK MODULE
Item No.
Part No.
Rev
Description
Qty
Material
Thickness
Colour
Category
1
100062-P02
0
Stauff Ring Clamp Assy
1
(Per Assy)
-
-
-
2
100062-P751
0
Stauff Mounting Bracket
1
Mild Steel
-
-
-
3
100062-P752
0
Stauff Upper Mount Bracket
1
Mild Steel
-
-
-
4
300848
N/A
3 Inch Cobra Neck
3
-
-
-
-
5
300388-0400
-
76.3 x 1.6 @400mm
1
Stainless Steel
-
-
-
6
200308
0
3” –90Deg Short Elbow
2
Silicone
-
-
-
7
200308
0
3” –90Deg Short Elbow
3
Silicone
-
-
-
8
300388-0140
-
76.3 x 1.6 @140mm
1
Stainless Steel
-
-
-
9
300388-0870
0
76.3 x 1.6 @870mm
1
Stainless Steel
-
-
-
10
200305
0
3” –45Deg Long Elbow
1
Silicone
-
-
-
11
300480
N/A
3” Stauff Clamp
1
-
-
-
-
12
776.1-PA-DP-AS-M-W3
-
Stauff –3” Clamp Assy
1
PA Type 6
-
-
-
13
300388-0060
-
76.3 x 1.6 @60mm
4
Stainless Steel
-
-
-
14
300851
-
3” Hose
1
Silicon
-
-
-
13
JCB
409ZX Loader
PARTS LIST –RETURN AIR MODULE
Item No.
Part No.
Rev
Description
Qty
Material
Thickness
Colour
Category
1
100062R02
0
Return Air Base Assy
1
-
-
Charcoal Grey MX83-682
Weld Assy
2
100062R03
0
R.A.F. Frame Assy
1
-
-
Charcoal Grey MX83-682
Weld Assy
3
500016
[*]
HEPA Filter 285x165x31
1
-
-
N/A
Stock Item
4
300813
-
M6 Female Scallop Knob
2
-
-
-
Hardware
14
JCB
409ZX Loader
PARTS GA
Carbon Filter Carrier Removal
1. Ensure all relevant circuit breakers are open and the electrical
circuit is isolated.
2. Unlock & open the door (Fig 1)
3. Uncouple both filter latches (Fig 2)
4. Pull the filter in the opposite direction off the air flow arrows,
until clear (Fig 3)
5. Full the filter towards you and remove (Fig 3)
6. Clean the filter housing of all debris.
7. To replace the filter, assemble the components in reverse order.
Carbon Filter Service Kit
1. Please follow the steps shown for the Filter Media Carrier
Removal, to remove the carrier from the case.
2. Unscrew & remove the 4-off M5 screws (Fig 1)
3. Lift out the solid Media Filter (Fig 2)
4. Lift out the Secondary HEPA Filter (Fig 2)
5. Clean the filter housing of all debris.
6. To refit, assemble the components in reverse order.
1
2
3
1
2
15
JCB
409ZX Loader
Connections: 200027
TECHNICAL DETAILS
Wiring Diagram
Item
Destination
1
PIPE A –AMBIENT PRESSURE –OUTSIDE
2
PIPE B –POSITIVE PRESSURE –INSIDE
3
RJ45 CONNECTOR –CO2 SENSOR
4
OVERRIDE TOGGLE SW = MAX SPEED
Item
Destination
1
12/24 VOLT POSITIVE SUPPLY
2
CAN H OPTION
3
CAN L OPTION
4
SERIAL TRANSMIT RS232
5
MOTOR CONTROL VOLTS OUT
6
ALARM + OUTPUT
7
TEMP SENSOR
8
NO CONNECTION
9
SERIAL RECEIVE RS232
10
DOOR INPUT (+)
11
WINDOW INPUT (+)
12
0V NEGATIVE GROUND
v
v
16
JCB
409ZX Loader
GENERAL GUIDE
General Guide to Cabin Sealing, Testing, and Commissioning of BreatheSafe variable speed Pressurisation Units
(Clean Cabin with HEPA vacuum)
1
Inspect the cabin and ensure all cover panels are in place and any cabin pressure leaks are sealed with grommets, sealer, fit new door seals for used equipment, etc
2
Sitting inside the cabin with the door open, turn on the ignition to power up the unit.
3
The pressuriser fan should power up to full speed, and the monitor should indicate 0 Pa pressure (Allow ± 2 pascals wind gusts).
4
With the ignition on, close all doors and windows. If the cabin is adequately sealed, the monitor should indicate 50 Pa (Pascals), set pressure or whichever pre-set
has been chosen. (If not achieved, check for cabin pressure leaks).
5
Once a cabin pressure of 50 Pa is confirmed. Go to the setting menu, select “System Check.” The display will indicate “System Test - Max Fan” on the screen while
showing the maximum cabin pressure.
6
The MAX cabin pressure should be above 250 Pascals related to the efficiency of cabin seals (Please note the minimum result for warranty compliance is 250
pascals tested with a new 500000 HEPA filter). Therefore, a cabin pressure result of 300 to 500 pascals is the ideal result.
7
If the above pressure is not achieved, leave the unit at full speed and investigate external leaks outside the cabin: e.g., A/C outlets, drains, window & door seals,
locks & hinges, etc.
8
If necessary, with the ignition on, controller on ‘MAX FAN SPEED,’ A/C blower OFF & all doors & windows closed, set off a smoke emitter inside the cabin (SWP
attached).
9
Locate any air leaks around the cabin and re-test. If silicone sealant or similar is used, allow it to dry before re-testing, as even slamming the door could push the
seal back out.
10
Continue the sealing and testing procedure as above until a satisfactory outcome is achieved. Fill out the record below and attach photo evidence of maximum
pressure result and NANOZEN Real-time Dust Monitoring result to register for warranty
17
JCB
409ZX Loader
Personal Protective Equipment (PPE)
Safety glasses must be worn at all times.
Sturdy footwear with rubber soles must be worn.
Respiratory protection devices may be required.
Gloves may be worn.
WARNING
For Professional Use Only –keep out of reach of children.
Do not ignite near or around flammable materials.
Use only in well-ventilated areas, outdoors, and/or with proper respiratory protection.
Persons with respiratory sensitivity should avoid exposure to any smoke.
Concentrated smoke may cause severe burns to the skin, eyes, or respiratory system.
Improper use may result in sufficient inhalation of smoke to cause respiratory tract irritation and lung damage.
Harmful if swallowed.
SMOKE EMITTER CABIN PRESSURE LEAK TEST
Directions: (Smoke Bomb)
1.
Ensure other workers in close proximity are informed of use. Place on a non-combustible container, away from flammable
materials.
2.
Place at Blower intake, or upwind of target area, or near centre of space.
3.
Orient “Smoke Issues Here” toward air stream, away from surfaces. Place candle on a flame / heat resistance plate –if not
it will melt into the plastic surface.
4.
Ensure smoke will not create any hazard where it is anticipated to go.
5.
Ignite emitter inside the cabin using site approved device i.e., solder torch or ‘lighter’ and conduct smoke test.
6.
Do not touch or hold smoke generator after ignition –item becomes very hot & remains hot after use.
DANGER
Use only as directed. Do not handle until all safety precautions, including Safety Data Sheet, have been read and understood.
The product contains hexachloroethane. Wear protective clothing. If exposed or concerned, get medical advice. Store in a cool,
dry, secure location. KEEP OUT OF REACH OF CHILDREN. Dispose of contents/container per location regulations. When used as
directed, exposure should be limited and usually poses no hazard because the hexachloroethane is consumed inside the tube as
smoke is produced.
Smoke Emitter Cabin Pressure Leak Test
1.
The pressuriser system is switched on (TEST MODE).
2.
Hold the smoke emitter angled down.
3.
Ignite emitter using site approved ignitor i.e., solder torch or ‘lighter’.
4.
When the product ignites, remove the lighter.
5.
If the product flames up, blow out the flame.
6.
Place the emitter in a non-flammable container and place it inside the cabin at floor level and close the door/windows.
7.
Observe smoke leaks to indicate worn-out or broken seal locations. Check leakage points outside the cabin.
8.
Do not come into contact with or inhale smoke haze.
9.
Wait until the smoke haze completely disperses before re-entering the cabin. Open door to allow sufficient ventilation of
smoke prior to entering cabin.
Pre-operational Safety Checks
Locate and ensure you are familiar with all machine
operations and controls.
Check work area and walkways to ensure no slip/trip
hazards are present.
Ensure the work area is clean and clear of any flammable
material & fire extinguish device is present.
Don’t
Do not use if an open flame is forbidden.
Never leave the emitter [cabin test] unattended.
Operational Safety Checks
Ensure the machine is correctly isolated / immobilized.
Ensure other persons do not inhale smoke haze.
Take care and do not place a lit emitter close to a
flammable surface.
Ending Operations and Cleaning Up
Leave the work area in a safe, clean, and tidy state.
Potential Hazards
Falls
Fumes
Fire
May cause cancer
Exposure is highly unlikely when the product is used as directed. Direct
contact with the product does not occur.
*This SWP does not necessarily cover all possible hazards associated with this equipment and should be used in conjunction with other references. It is designed as a guide to be used to compliment training and
as a reminder to users prior to equipment use.
* Do not handle until MSDS & all safety precautions have been read and understood. Use personal protective equipment as required.
Before use, carefully read the product label. Safe work practices are advised to avoid eye or skin contact and inhalation. Observe good personal hygiene,
including washing hands before eating. Prohibit eating, drinking, and smoking in contaminated areas. Avoid inhalation. Mechanical extraction ventilation is
recommended when the removal of atmospheric contaminants is required. Maintain dust / fume levels below the recommended exposure standard. For small
amounts, absorb with sand, vermiculite or similar and dispose of at an approved landfill site.
Link to MSDS: SMOKE GENERATOR TQ7621AT30S.pdf
18
JCB
409ZX Loader
Cabin Sealing Efficiency Test Procedure
1
Start Engine –Pressuriser System is ON
2
Ensure all windows & door(s) are CLOSED correctly (no cabin pressure leaks)
NOTE: for a new cabin with effective seals, you may need to open a window slightly before closing the door to bleed the static
cabin air pressure outwards. Once door is fully closed then close windows to begin testing.
3
Enter the Settings menu via the touch screen button.
4
Select and press the System Check button to go to System Test –Max Fan.
5
Record / photograph the maximum cabin pressure achieved.
CABIN SEALING TEST PROCEDURE
Press Settings.
Press “System Check – Set
Max” box.
Record / Photograph the cabin
pressure result (Max Fan Speed).
12:18 12/04/2023 100%
System Test –Max Fan
Cabin Pressure
425 Pascals
12:18 12/04/2023 25%
Cabin Pressure 50 Pa
CO2 Concentration 561 ppm
BACK Settings
SYSTEM CHECK
SET MAX
VIEW GRAPH
EVENT LOG
SITE ACCESS
MENU
19
JCB
409ZX Loader
COMMISSIONING PROCEDURES –CABIN PRESSURISER
Commissioning Procedures
Follow each step of the installation guide that was supplied with the BreatheSafe kit.
Cabin sealing is an integral part of RS20 & ISO 23875; you must ensure that cabin seals are adequate for maintaining positive pressure.
In addition, the site (end- user) must have the correct procedure(s) for servicing OPERATOR enclosure seals in a proactive manner
rather than reactive. Items such as door and window seals must be in good working order or new seals FITTED before the BreatheSafe
system installation.
Touch-screen cabin pressure display/controller Part# 200027:
*System Check Function: enter the Settings menu option and select “System Check – Set Max.” The minimum BreatheSafe
requirement for cabin sealing efficiency is 250 pascals; if this result is not met, it is essential to re-examine and find pressure leaks
of the enclosure and apply new sealing measures.
Submission for commissioning procedure as per the diagram below:
The commissioning images required are:
•ID plate / Machine Serial Number / Asset Number or Call Sign
•INPRESS TL Pressuriser location
•HEPA Return Air Filter Location Option: Powered Return Air Filter
•Cabin Pressure Display Location –Including the “System Check” maximum cabin pressure result with motor output capacity %
Fill in the BreatheSafe Service Tag with the following details:
•Machine Serial Number and Installers details
•Date installed and System Check result (max cabin pressure)
•The set cabin pressure with actual pressure and motor percentage output
•Verify the 250-pascal threshold was achieved = pass OR not achieved = fail**
Please upload machine and installation details in conjunction with the required images. A Commissioning Certificate will be sent to the email
address you nominate. **Extended warranty for (RS20 & ISO 23875) BreatheSafe Systems is only applicable to operator enclosures meeting
this requirement.
Proceed to online commissioning:
Commissioning - BreatheSafe
(breathe-safe.com.au)
“System Check”
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