jcb TM310 User manual

OPERATOR’S MANUAL
This manual should always stay with the machine
9821/0650-3 JULY 2016
ENGLISH
TM310

THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE
TM310
Copyright © 2004 JCB SERVICE.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or
by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
A4-9-WLS - Printed In England
Dear JCB Customer
Even if you have operated this type of equipment before,
it is very important that your new machines operations and
functions are explained to you by a JCB Dealer
Representative following delivery of your new machine.
Following the installation you will know how to gain
maximum productivity and performance from your new
product.
Please contact your local JCB dealer if the Installation
Form has not yet been completed with you.
Your Local JCB Dealer is:
ENGLISH - 9821-0650 - ISSUE 3 - JULY 2016
OPERATOR MANUAL
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0 0
9821-0650
Notes:
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Page No.Contents
i i
Safety Notices
Important Information ....................................................................................1
The Operator Manual ...............................................................................1
Safety Warnings .......................................................................................1
Introduction
About this Manual ..........................................................................................3
Machine Model and Serial Number ..........................................................3
Using this Manual .....................................................................................3
Left Side, Right Side .................................................................................3
Cab/Canopy .............................................................................................3
Cross References .....................................................................................3
Machine Description ......................................................................................4
The JCB Wheeled Loader ........................................................................4
Intended Use ............................................................................................4
Component Location ................................................................................4
Safety Check List ...........................................................................................5
Safety - Yours and Others ........................................................................5
General Safety .........................................................................................5
Operating Safety ......................................................................................7
Maintenance Safety ................................................................................10
Safety Labels ...............................................................................................15
Introduction .............................................................................................15
Safety Label Identification ......................................................................16
Part Numbers and Descriptions .............................................................17
Identifying Your Machine .............................................................................19
Machine Identification Plate ...................................................................19
Machine Security .........................................................................................23
Introduction .............................................................................................23
JCB Plantguard ......................................................................................23
Construction Equipment Security And Registration Scheme (CESAR) .23
Operation
Introduction ..................................................................................................25
Before Entering the Cab ..............................................................................26
Entering and Leaving the Cab .....................................................................27
Doors and Windows ....................................................................................28
Opening and Closing the Doors .............................................................28
Seat Controls ...............................................................................................29
Introduction .............................................................................................29
Air Suspension Seat ...............................................................................29
Operators Seat - Standard Suspension ..................................................31
Console and Armrest Adjustment ...........................................................31
Seat Belt ......................................................................................................32
Inertia Reel Seat Belt .............................................................................32
Visibility Aids ................................................................................................33
Mirrors ....................................................................................................33
Cab Layout ..................................................................................................36
Component Key ......................................................................................36
Drive Controls, Switches and Instruments ...................................................38
Drive Controls .........................................................................................38
Switches .................................................................................................45
Instrument Panel ....................................................................................51
Air Conditioning and Heater Controls .....................................................55
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Contents
ii ii
Page No.Contents
Operating Levers .........................................................................................56
Introduction .............................................................................................56
Servo-Control Lever ...............................................................................56
Auxiliary Controls ...................................................................................57
Safety Equipment ........................................................................................58
Load Charts ............................................................................................58
Longitudinal Load Moment .....................................................................60
Beacon ...................................................................................................71
Fire Extinguisher (if fitted) ......................................................................72
Before Starting the Engine ...........................................................................73
Starting The Engine .....................................................................................75
Preparing the Machine for Travel ................................................................76
Introduction .............................................................................................76
Preparing for Road Travel ......................................................................76
Preparing for Site Travel .........................................................................78
Repositioning the Forks ..........................................................................78
Smooth Ride System ..............................................................................79
Getting the Machine Moving ........................................................................80
Operating Practices ................................................................................80
Operating Procedure ..............................................................................81
Stopping and Parking the Machine ..............................................................82
Working with the Machine ...........................................................................83
Operating Practices and Site Safety ......................................................83
Clothing and Safety Equipment ..............................................................83
Danger Zone ..........................................................................................83
Log Moving/Handling ..............................................................................83
Safety Practices .....................................................................................83
Working with a Boom .............................................................................85
Use of Machines on Gradients or Slopes ...............................................96
Operating Environment ................................................................................98
Operating in Low Temperatures .............................................................98
Operating in High Temperatures ............................................................98
Operating in Dusty or Sandy Areas ........................................................98
Operating in Coastal Regions ................................................................99
Operating on Wet or Soft Ground ...........................................................99
Cab Filters ..............................................................................................99
Tow Hitch Options ......................................................................................100
Introduction ...........................................................................................100
Mechanical Tow Hitch Option ...............................................................100
Hydraulic Tow Hitch Option ..................................................................101
Refuelling the Machine ..............................................................................103
Low Fuel Levels ...................................................................................103
Filling the Tank .....................................................................................103
Moving A Disabled Machine ......................................................................104
Introduction ...........................................................................................104
Preparation For Towing ........................................................................104
Transporting The Machine .........................................................................106
Articulation Locks .................................................................................107
Lifting a Machine .......................................................................................109
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Contents
iii iii
Page No.Contents
Storage of the Machine .............................................................................110
Introduction ........................................................................................... 110
Storage Area ........................................................................................110
Prepare the Machine for Storage ......................................................... 110
Put the Machine into Storage ...............................................................110
During Storage .....................................................................................110
Take the Machine Out of Storage ......................................................... 111
Routine Maintenance
Service Requirements ...............................................................................113
Introduction ........................................................................................... 113
Owner/Operator Support ......................................................................113
Service/Maintenance Agreements .......................................................113
Initial Service and Inspection ................................................................113
Fit for Purpose Tests for Lifting Equipment ...........................................114
Obtaining Replacement Parts ...............................................................114
Health and Safety ...................................................................................... 115
Lubricants .............................................................................................115
Battery ..................................................................................................117
Service Schedules .....................................................................................119
Introduction ........................................................................................... 119
How to Use the Service Schedules ...................................................... 119
Calendar Equivalents ...........................................................................119
Pre-start Cold Checks, Service Points and Fluid Levels ......................120
Functional Test and Final Inspection ....................................................124
Fluids, Lubricants and Capacities ..............................................................126
Specifications .......................................................................................126
Fuels .....................................................................................................127
Coolant Mixtures ..................................................................................129
Tools ..........................................................................................................130
Tool Locations ......................................................................................130
Carrying Tools onto the Machine ..........................................................130
Prepare the Machine for Maintenance ......................................................131
Introduction ...........................................................................................131
How to Make the Machine Safe (Boom Lowered) ................................132
How to Make the Machine Safe (Boom Lifted) .....................................132
Cleaning the Machine ................................................................................133
Introduction ...........................................................................................133
Preparing the Machine for Cleaning .....................................................133
Checking for Damage ................................................................................134
Check the Machine Body and Structure ...............................................134
Check the Seat and Seat Belt ..............................................................134
Check the Hydraulic Hoses and Fittings ..............................................134
Check the Electrical Circuits .................................................................134
Check the Tyres ...................................................................................135
Checking the ROPS/FOPS Structure ...................................................135
Greasing ....................................................................................................136
Introduction ...........................................................................................136
Preparing the Machine for Greasing ....................................................136
Boom Pivot Pins ...................................................................................137
Centre Pivot and Steering Ram ............................................................138
Inner and Outer Booms ........................................................................138
Driveshaft Joints ...................................................................................139
Access Panels ...........................................................................................140
Engine Cover ........................................................................................140
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Contents
iv iv
Page No.Contents
Heating and Air Conditioning .....................................................................141
Cleaning the Cab Heater Filter .............................................................141
Brakes .......................................................................................................142
Park Brake ............................................................................................142
Electrical System .......................................................................................144
Battery ..................................................................................................144
Jump Starting the Engine .....................................................................146
Fuses and Relays .................................................................................147
Engine .......................................................................................................150
Oil and Filter .........................................................................................150
Cooling System ....................................................................................153
Front End Accessory Drive Belt ...........................................................155
Engine Crankcase Ventilation (if fitted) ................................................157
Engine Air Filter ....................................................................................158
Fuel System ...............................................................................................159
Introduction ...........................................................................................159
Water Separator and Engine Fuel Filter ...............................................160
Hydraulic System .......................................................................................165
Introduction ...........................................................................................165
Release the Hydraulic Pressure ...........................................................165
Checking the Fluid Level ......................................................................166
Changing the Filter Element .................................................................167
Transmission .............................................................................................168
Checking the Transmission Oil Level ...................................................168
Changing the Transmission Oil and Filter ............................................169
Transfer Gearbox .................................................................................170
Axles .....................................................................................................171
Tyres and Wheels ......................................................................................173
Tyre Inflation .........................................................................................173
Windscreen Washer ..................................................................................175
Fire Extinguisher (if fitted) ..........................................................................176
Checking the Fire Extinguisher ............................................................176
Optional Attachments
Introduction ................................................................................................177
Attachments For Your Machine .................................................................178
Connecting/Disconnecting Hydraulic Hoses ..............................................179
Introduction ...........................................................................................179
Connecting the Hydraulic Hoses ..........................................................179
Disconnecting the Hydraulic Hoses ......................................................180
Quick Release Couplings .....................................................................181
Quickhitch Control .....................................................................................183
Introduction ...........................................................................................183
Engage the Attachments (Q-Fit Carriage) ............................................184
Disengage the Attachments (Q-Fit Carriage) .......................................185
Engage the Attachments (Pin and Cone Carriage) ..............................186
Disengage the Attachments (Pin and Cone Carriage) .........................187
Work Platforms ..........................................................................................188
Specifications
Lift Performance ........................................................................................189
Static Dimensions ......................................................................................193
Trailer Towing ............................................................................................195
Towing Limitations ................................................................................195
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Contents
v v
Page No.Contents
Wheels and Tyres ......................................................................................196
Tyre Sizes and Pressures ....................................................................196
Tyre Pressures .....................................................................................197
Travel Speed ........................................................................................197
Noise Data .................................................................................................198
Introduction ...........................................................................................198
Machine ................................................................................................198
Vibration Data ............................................................................................199
Introduction ...........................................................................................199
Whole-Body Vibration Data ..................................................................200
Warranty Information
Machine Service Record Sheet .................................................................201
Registration Information ............................................................................203
European Community Standards
EC Declaration of Conformity ....................................................................205
Introduction ...........................................................................................205
Explanation of the EC Declaration of Conformity .................................207
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Contents
vi vi
Page No.Contents
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1 1
9821-0650-3
Safety Notices
Important Information
T1-042
The Operator Manual
!MWARNING
You and others can be killed or seriously injured if you
operate or maintain the machine without first studying
the Operator Manual. You must understand and follow
the instructions in the Operator Manual. If you do not
understand anything, ask your employer or JCB
dealer to explain it.
INT-1-4-2
Do not operate the machine without an Operator Manual,
or if there is anything on the machine you do not
understand.
Treat the Operator Manual as part of the machine. Keep it
clean and in good condition. Replace the Operator Manual
immediately if it is lost, damaged or becomes unreadable.
Safety Warnings
In this publication and on the machine, there are safety
notices. Each notice starts with a signal word. The signal
word meanings are given below.
!MDANGER
Denotes an extreme hazard exists. If proper
precautions are not taken, it is highly probable that the
operator (or others) could be killed or seriously
injured.
INT-1-2-1
!MWARNING
Denotes a hazard exists. If proper precautions are not
taken, the operator (or others) could be killed or
seriously injured.
INT-1-2-2
!MCAUTION
Denotes a reminder of safety practices. Failure to
follow these safety practices could result in injury to
the operator (or others) and possible damage to the
machine.
INT-1-2-3
This safety alert system identifies
important safety messages in this
manual. When you see this symbol, be
alert, your safety is involved, carefuly
read the message that follows, and inform
other operators.
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