JDS Uniphase CleanBlast FCL-P1005 User manual

ZPPKG0507
REV 1
CLEANBLAST™  PORTABLE
USER MANUAL
PROCESS PROCEDURES
The fiber inspection and cleaning procedures documented in this manual are recommendations made by JDSU.
Please reference your company's process documents for standard tools and methods for your specific application.
Advanced fiber end face cleaning system with FBP probe microscope

ii
Notice Every effort was made to ensure that the information in this document was accurate at
the time of printing. However, information is subject to change without notice, and JDSU
reserves the right to provide an addendum to this document with information not available
at the time that this document was created.
Copyright © Copyright 2009 JDSU, LLC. All rights reserved. JDSU, Enabling Broadband and Optical
Innovation, and its logo are trademarks of JDSU, LLC. All other trademarks and registered
trademarks are the property of their respective owners. No part of this guide may be
reproduced or transmitted electronically or otherwise without written permission of the
publisher.
Trademarks JDSU is a trademark of JDSU in the United States and other countries.
CleanBlast is a registered trademark of JDSU.
RibbonDrive is a trademark of JDSU.
Hirose is a trademark of Hirose Electric Group.
MTP is a registered trademark of US Conec, Ltd.
IBC is a trademark of US Conec, Ltd.
Molex is a registered trademark of Molex Incorporated.
OptiTip and OptiTap are trademarks of Corning Incorporated.
Sony is a registered trademark of Sony Corporation.
Specifications, terms, and conditions are subject to change without notice. All trademarks
and registered trademarks are the property of their respective companies.
Patents RibbonDrive Tips: US Patent No. 6,751,017 / 6,879,439
CleanBlast: US Patent No. 7,232.262
Tested Equipment All pre-qualification tests were performed internally at JDSU, while all final tests were
performed externally at an independent, accredited laboratory. This external testing
guarantees the unerring objectivity and authoritative compliance of all test results.
JDSU's Commerce and Government Entities (CAGE) code under the North Atlantic Treaty
Organization (NATO) is 0L8C3.
FCC Information Electronic test equipment is exempt from Part 15 compliance (FCC) in the United States.
European Union Electronic test equipment is subject to the EMC Directive in the European Union. The
EN61326 standard prescribes both emission and immunity requirements for laboratory,
measurement, and control equipment. This unit has been tested and found to comply with
the limits for a Class A digital device.
Independent
Laboratory Testing
This unit has undergone extensive testing according to the European Union Directive and
Standards.

CLEANBLAST  PORTABLE
CONTENTS
iii
Inspect Before You Connect
Acceptance Criteria
INSPECT
Inspect
IS IT CLEAN
Is it Clean?
CLEAN
Clean
Connect CONNECT
Fiber Optic Connectors
Effect on Signal Performance
Proactive vs. Reactive Inspection
Inspection: Westover FBP Probe
Cleaning: CleanBlast – Portable
Appendix A: Inspection Tips Guide
Appendix B: Cleaning Tips & Adapters Guide
System Status LED's
Solvent Refill
Troubleshooting
Replacing Air Filters
6.4-inch LCD
Optional Configurations
Safety Information
Warranty Information
Ordering Information
Single-mode Connectors.......................................................................15
Multimode Connectors ...........................................................................15
Bulkhead Inspection..................................................................................12
Patch Cord Inspection..............................................................................13
Zones and Acceptance Criteria..........................................................14
Grading Process ............................................................................................14
Bulkhead Cleaning......................................................................................16
Patch Cord Cleaning.........................................................................17
Good Fiber Connection...........................................................................18
Fiber Connections.......................................................................................18
Single Fiber Connectors.............................................................................5
Dirty Connection and Its Effect On Signal Performance ....6
The Problem.......................................................................................................4
The Equipment.................................................................................................4
The Solution .......................................................................................................4
Proactive Inspection.....................................................................................7
Reactive Inspection.......................................................................................7
FBP Probe Overview.....................................................................................8
CleanBlast Overview.....................................................................................9
Inspection Tip Reference Guide ........................................................26
Cleaning Tips Reference Guide..........................................................27
System Status Indicators........................................................................19
Solvent Refill Procedures........................................................................20
Troubleshooting Tips................................................................................22
Replacing Air Filters Procedures .......................................................21
6.4-inch TFT LCD...........................................................................................10
90-degree Handset and Backplane Wand .................................11
Safety Information for Cleaning Solvent.....................................23
General Information ..................................................................................24
CleanBlast – Portable Kit and Units ................................................25
Parts and Solvents.......................................................................................25

4USER MANUAL
INSPECT BEFORE YOU CONNECT
INSPECT BEFORE YOU CONNECT
By implementing a simple yet important process of
proactively inspecting and cleaning before mating,
you can prevent poor signal performance and
equipment damage.
CONTAMINATION IS THE #1 REASON FOR TROUBLESHOOTING optical networks. A single particle
mated into the core of a fiber can cause significant back reflection, insertion loss, and equipment damage.
Visual inspection is the only way to determine if fiber connectors are truly clean before mating them.
JDSU's video fiber inspection probe and CleanBlast system are used to quickly and easily inspect and clean
connector end faces. The Westover FBP dual-magnification (200/400X) video probe is a handheld microscope
designed for inspecting both female (bulkhead) and male (patch cord) connectors, as well as other optical
devices, and the CleanBlast system provides a highly effective non-contact, solvent/pressurized air method of
cleaning and removing contamination from the fiber surface quickly and efficiently.
Dirty Fiber OTDR Trace of Signal Loss
THE PROBLEM
THE EQUIPMENT
THE SOLUTION

5CLEANBLAST  PORTABLE
Also called simplex connectors, these types contain a
single fiber located in the center of a ceramic zirconia
ferrule. The alignment of the mated connectors/fibers
is achieved inside a ceramic or bronze mating sleeve
within the bulkhead adapter.
FIBER OPTIC CONNECTORS
Body
Houses the ferrule that secures the fiber in place;
utilizes a latch and key mechanism that aligns the
fiber and prevents the rotation of ferrules of two
mated connectors.
Ferrule
Thin cylinder where the fiber is mounted that acts as the fiber alignment mechanism; the end of the fiber is
located at the end of the ferrule.
Fiber
Cladding
Glass layer surrounding the core that prevents the signal in the core from escaping.
Core
The critical center layer of the fiber; the conduit that light passes through.
Fiber Connection
(Simplex)
Physical Contact
Fiber Ferrule Alignment Sleeve
Body
Cladding
Core
Ferrule
LC Connector
SINGLE FIBER CONNECTORS

6USER MANUAL
EFFECT ON SIGNAL PERFORMANCE
Dirt is everywhere, and a typical dust particle (2–15 μm in diameter) can significantly affect signal performance
and cause permanent damage to the fiber end face. Most field test failures can be attributed to dirty connectors,
and most of them are not inspected until the problem is detected, after permanent damage has already occurred.
When dirt particles get on the core surface, light becomes blocked, creating unacceptable insertion loss and
back-reflection. Furthermore, these contamination particles can permanently damage the glass interface by
digging into the glass and leaving pits when mated, causing further signal loss. Damage also occurs when large
particles of dirt on the cladding layer and/or the ferrule cause barriers that prevent physical contact, creating air
gaps between the fiber connection. These large particles are also known to break apart and migrate across the
fiber surface when mated.
Light Transmitted Insertion Loss
DIRTY CONNECTION
Core Cladding
Back Reflection
Dirty Connection and
Its Effect on Signal
Performance

7CLEANBLAST  PORTABLE
PROACTIVE VS. REACTIVE INSPECTION
DIRTY FIBER
Prior to Mating
Loose debris and dirt are much easier to clean prior to mating the 2 connector sides. By visually inspecting fiber
connectors at every stage of handling before mating them, you are proactive in preventing signal loss and
equipment damage.
Connectors are much easier to clean prior to mating, before embedding debris into the fiber.
CLEANED FIBER
Before Embedding Debris
CLEANED FIBER WITH EMBEDDED DEBRIS
After Mating and Multiple Cleanings
If dirty connectors are not inspected and cleaned prior to mating, dirt and debris can embed into the fiber
surface causing permanent damage. By visually inspecting after a problem is discovered, typically during
troubleshooting, you are taking a reactive approach.
By this time, connectors and other equipment may have suffered permanent damage.
DIRTY FIBER
Prior to Mating
Embedded debris cannot be removed or cleaned!
PROACTIVE INSPECTION
REACTIVE INSPECTION

8USER MANUAL
WESTOVER FBP PROBE MICROSCOPE
JDSU's Westover FBP-series probes are portable video microscopes used to inspect fiber optic connectivity.
While most fiber microscopes are limited to inspecting male connectors, JDSU's FBP probe is designed to inspect
both simplex and multi-fiber (ribbon) types of both male and female connectors, as well as optical devices such as
transceivers. The probe is specially designed to fit and operate comfortably and easily in-hand, allowing the user
to inspect hard-to-reach connectors that are installed on the backside of patch panels or inside hardware devices.
This eliminates the need to disassemble hardware devices prior to inspection.
Focus Control Magnification Control
Inspection Tip
Barrel Assembly
Standard Patch Cord Tips
Standard Bulkhead Tips
JDSU’s comprehensive selection* of over 250 precision, stainless-steel fiber inspection tips and adapters will
inspect every connector and application. Our unique optics architecture and design provide true versatility and
adaptability. These connector-specific and universal inspection tips are interchangeable, which allow the probe
to interface with different types of fiber connectors.
FBPT Tip Installation Guide Long Reach Tips
60° Angled Tips
Barrel Assembly
RibbonDrive™ Tip
FBP PROBE OVERVIEW
FBPT INSPECTION TIPS
* Visit our web site for a complete list of
inspection tips and adapters.

9CLEANBLAST  PORTABLE
CLEANBLAST  PORTABLE
The patented JDSU CleanBlast fiber end face cleaning systems provide a fast, effective, and cost-efficient solution
for removing dirt and debris from connectors in most common applications. CleanBlast is a non-contact system
that uses a highly filtered stream of pressurized gas with a vacuum circuit to create a high flow rate jet across the
surface of the fiber. A cleaning solvent is injected into the airflow, and the contamination from the end face along
with the solvent are then removed through the retrieval circuit. The precise, highly efficient non-contact air-
solvent-air stream blasts and removes loose debris with nearly 100-percent effectiveness.
Solvent Refill Compartment
Prime Button
Reset Button (press after replacing air filters)
Power Switch
Probe Input (disconnect probe and store after use)
Air Filter Compartment
System Status LED's
Handheld Handset w/
5-ft Umbilical
Solvent Refill Probe Microscope
System Status LED
Indicators
AC Power Cord
Pelican™ Transport Case
6.4-in TFT LCD
Pouch for Probe
Storage
4-pin Probe Input
Run ButtonCleaning Tip
Handset
CLEANBLAST OVERVIEW

10 USER MANUAL
6.4INCH TFT LCD
Note: If the optional 6.4-in LCD is purchased with the
CleanBlast system, the display will be pre-installed and
will require no installation. If you would like to purchase
the LCD, please refer to the Parts section (page 25) of
this manual to order this part. Installation instructions
for the LCD will accompany the display when ordered
separately.
Power Button
Press this button to power ON and OFF.
To power OFF, press and hold for 1 to 2 seconds.
Mode Button
Press this button to switch and select
Brightness, Contrast, Color, Tint, and Reset
modes.
Up/Down Selector
Press the Mode Button to select mode, then
press this button to adjust level of image
quality, e.g., brighter or darker screen, high or
low contrast.
Power Cable
The terminal for power and video signal
between the LCD and probe microscope. The
S-video input is located on the CleanBlast
panel.
6.4INCH DISPLAY
Dimensions 17.3 x 13.5 x 2.8 cm (6.8 x 5.3 x 1.1 in)
Display method Active matrix TFT - LCD
Display size 6.4-in diagonal
Color system NTSC/PAL (auto switchable)
Resolution 960 x 234
Operating temp –10°C (14°F) ~ +60°C (140°F)
Storage temp –20°C (–4°F) ~ +70°C (158°F)
6.4INCH LCD SPECIFICATIONS

11CLEANBLAST  PORTABLE
OPTIONAL CONFIGURATIONS
The 90-degree handset is an optional configuration
that is particularly useful for cleaning termini inside
Mil-Aero type connectors mounted in hard-to-reach
locations. Similar to the standard handset, it features
a safety release button that prevents accidental
discharge of solvent or cleaning cycle.
To clean the PIN termini:
1. Insert the tip over the termini.
2. Pull the safety trigger to depress the
safety release button.
3. Press the run button to initiate cleaning cycle.
To clean the SOCKET side:
1. Seat the tip over one of
the sockets.
2. Pull the safety trigger to depress the
safety release button.
3. Apply slight pressure and push the handset
into the insert until it stops (the nozzle shroud
will retract and the cleaning nozzle inside the
tip will advance inside the socket).
4. Press the run button to initiate cleaning cycle.
Run Button
Safety Release Button
Safety Trigger
Nozzle Shroud
FCLT-MIL2-R
Cleaning Tip
3
2
90° HANDSET
CLEANING MILAERO TERMINI
BACKPLANE WAND
The backplane wand (FCL-MBH) is an optional
configuration (only available with FCL-P6100 and
FCL-P6102) that is specifically designed to clean
connectors located behind the backplane. Backplane Wand
Run Button Cleaning Tip

12 USER MANUAL
INSPECT: BULKHEAD INSPECT
3. Install the correct bulkhead tip
to the probe microscope.
Note: Standard tips require barrel assembly
(see page 8 for tip installation guide and
Appendix A: Inspection Tips Reference Guide on
page 26).
4. Insert the probe into the bulkhead to
inspect.
5. Turn the focus control on the probe to focus
the fiber image on the display.
6. Determine whether clean or dirty.
If clean, do not touch it and CONNECT.
If dirty, and if cleaning is required,
CLEAN.
Inspection Tip Barrel Assembly
Focus Control
1. Connect and thread the 4-pin probe to the
probe input.
2. Turn the system ON.
3
4
5
6
1 2
SETUP
TIP INSTALLATION
INSPECT BULKHEAD

13CLEANBLAST  PORTABLE
INSPECT: PATCH CORD INSPECT
3. Install the correct patch cord tip
to the probe microscope.
Note: Standard tips require barrel assembly
(see page 8 for tip installation guide and
Appendix A: Inspection Tips Reference Guide on
page 26).
4. Attach the patch cord to the probe to
inspect.
5. Turn the focus control on the probe to focus
the fiber image on the display.
6. Determine whether clean or dirty.
If clean, do not touch it and CONNECT.
If dirty, and if cleaning is required,
CLEAN.
Inspection Tip Barrel Assembly
Focus Control
1. Connect and thread the 4-pin probe to the
probe input.
2. Turn the system ON.
4
5
6
3
1 2
SETUP
TIP INSTALLATION
INSPECT PATCH CORD

14 USER MANUAL
IS IT CLEAN? IS IT CLEAN
1. Count/measure the particles/contamination that are on the fiber surface.
2. Estimate or use a grading overlay to grade the fiber by determining the number and size of each particle
that are present in each of the 4 fiber zones.
Dirt is everywhere, and a typical dust particle (2–15 μm in diameter) can significantly
affect signal performance and cause permanent damage to the fiber end face. Most
Zones are a series of concentric circles that identify areas of interest on the connector end face. The inner-most
zones are more sensitive to contamination than the outer zones.
Acceptance criteria are a series of failure thresholds that define contamination limits for each zone.
A. Core Zone
B. Cladding Zone
C. Adhesive / Epoxy Zone*
D. Contact / Ferrule Zone
field test failures can be attributed to dirty connectors, and most connectors are not inspected until the problem is
detected, after permanent damage has already occurred.
*Note: In most cases, there are no limits to the number/size of
contamination present on Zone C (Adhesive/Epoxy).
If acceptable, do not touch it and CONNECT.
If not acceptable, CLEAN.
Zone Overlays
A
B
C
D
Multimode FiberSingle-mode Fiber
ZONES AND ACCEPTANCE CRITERIA
GRADING PROCESS

15CLEANBLAST  PORTABLE
ACCEPTANCE CRITERIA IS IT CLEAN
Zone Name Diameter Defects Scratches
A. CORE Zone 0 – 25 μm none none
B. CLADDING Zone 25 –120 μm
no limit < 2 μm
5 from 2 – 5 μm
none > 5 μm
no limit <= 3 μm
none > 3 μm
C. ADHESIVE Zone 120 – 130 μm no limit no limit
D. CONTACT Zone 130 – 250 μm none => 10 μm no limit
Zone Name Diameter Defects Scratches
A. CORE Zone 0 – 65 μm 4 <= 5 μm
none > 5 μm
no limit <= 5 μm
0 > 5 μm
B. CLADDING Zone 65 –120 μm
no limit < 2 μm
5 from 2 – 5 μm
none > 5 μm
no limit <= 5 μm
0 > 5 μm
C. ADHESIVE Zone 120 – 130 μm no limit no limit
D. CONTACT Zone 130 – 250 μm none => 10 μm no limit
The tables below list the acceptance criteria standardized by the International
Electrotechnical Commission (IEC) for single-mode and multimode connectors as
documented in IEC 61300-3-35 Ed. 1.0.
SINGLEMODE CONNECTORS
MULTIMODE CONNECTORS

16 USER MANUAL
CLEAN: BULKHEAD CLEAN
CleanBlast
Advanced Fiber End Face Cleaning System
1. Install the appropriate cleaning tip
(FCLT-U25 shown) to the CleanBlast handset.
Note: See Appendix B: Cleaning Tips &
Adapters Guide on page 27. Cleaning Tip
(FCLT-U25)
1
3
4
2. Insert the handset into the bulkhead and
push to disengage safety mechanism (the
POWER/READY light will turn green), and press
the run button to initiate cleaning.
3. INSPECT the bulkhead.
4. Determine whether clean or dirty.
If clean, do not touch it and CONNECT.
If dirty, repeat CLEAN.
Note: Embedded/mated debris cannot be
cleaned, and bonded/burned debris must be
physically cleaned before using CleanBlast.
Run Button
2
PRIME
Run Button
Prime Button
(press 2 times)
PRIME / PURGE the nozzle to clear the solvent line if
you are using the system for the first time, after refill,
or if the system has been powered OFF for more than
4 hours.
A. Push the prime button quickly 2 times.
B.Aim the tip away from any surfaces or objects.
C. Press the run button on the handset.
D. Repeat steps A through C at least 2 more times.

17CLEANBLAST  PORTABLE
CLEAN: PATCH CORD CLEAN
CleanBlast
Advanced Fiber End Face Cleaning System
1. Install the appropriate cleaning tip and
adapter (FCLT-U25 and FCLT-U25-MA shown)
to the CleanBlast handset.
Note: Patch cord cleaning requires a mating
adapter (see Appendix B: Cleaning Tips &
Adapters Guide on page 27).
Cleaning Tip
(FCLT-U25)
Adapter
(FCLT-U25-MA)
1
3
4
2. Attach the patch cord to the handset, push
the connector into the handset to disengage
safety mechanism (the POWER/READY light
will turn green), and press the run button to
initiate cleaning.
3. INSPECT the patch cord.
4. Determine whether clean or dirty.
If clean, do not touch it and CONNECT.
If dirty, repeat CLEAN.
Note: Embedded/mated debris cannot be
cleaned, and bonded/burned debris must be
physically cleaned before using CleanBlast.
Run Button
2
PRIME
Run Button
Prime Button
(press 2 times)
PRIME / PURGE the nozzle to clear the solvent line if
you are using the system for the first time, after refill,
or if the system has been powered OFF for more than
4 hours.
A. Push the prime button quickly 2 times.
B.Aim the tip away from any surfaces or objects.
C. Press the run button on the handset.
D. Repeat steps A through C at least 2 more times.

18 USER MANUAL
CONNECT CONNECT
CLEAN CONNECTION
CORECLADDING
Light Transmitted
There are 3 basic principles that are critical to
achieving an efficient fiber optic connection:
1. Perfect Core Alignment
2. Physical Contact
3. Pristine Connector Interface
Today’s connector design and production techniques have eliminated most of the challenges to achieving core
alignment and physical contact.
What remains challenging is maintaining a pristine end face. As a result, CONTAMINATION is the #1 reason for
troubleshooting optical networks.
Optical connections are made for one of two reasons:
1. Completing a System Light Path (Tx to Rx)
Connectors are used extensively throughout optical networks. They give us the ability to re-configure the
network and provision services. If contamination is present in the light path, system performance will be
degraded.
Always inspect and, if necessary, clean the optical port and optical cable for contamination before connecting.
2. Connecting a Test Device to Part of the System
Test devices are frequently connected and disconnected to elements of the network. Often, test leads are
systematically connected to each port in a network element in sequence. This duty cycle makes test leads
especially prone to contamination and damage. If a test lead is contaminated, it can quickly spread that
contamination through a large portion of the network.
Always inspect and, if necessary, clean the network port and test lead for contamination before connecting.
GOOD FIBER CONNECTION
FIBER CONNECTIONS

19CLEANBLAST  PORTABLE
SYSTEM STATUS INDICATORS
This dual indicator will alert the user when there is AC
power connected to the system (red), and when the
nozzle safety mechanism is disengaged, allowing the
cleaning cycle to activate (green).
Note: The run button on the handset will not
operate when this LED is red. To disengage the safety
mechanism, apply light pressure against the bulkhead
or patch cord and gently slide the handset forward.
When the POWER / READY LED turns GREEN, press the
RUN BUTTON on the handset to initiate cleaning.
POWER / READY
This indicator will alert the user that the level of
cleaning solvent is too low for the system to operate
and will put the system into standby mode. The
solvent reservoir must be refilled before operation
can resume (see page 20 for solvent refill procedures).
The reservoir will hold 225 ml. (8 fl. oz.) of solvent,
enough for at least 8,000 cleaning cycles.
Note: Do not refill the solvent reservoir if the LOW
SOLVENT light is not illuminated. Overfilling the tank
can prevent the system from pressurizing properly.
LOW SOLVENT
Solvent Refill Cap
Assembly
Ordering Part Number
• FCLP-RCA-1
Quick Connect
Valves
Cleaning Solvent Bottle
Ordering Part Numbers
• FCLP-SOL1 (1 bottle)
• FCLP-SOL1-6 (6 bottles)
This indicator will alert the user that the system
air filters will need to be replaced. When the reset
button is pressed, the system cycle counter will turn
to zero, and the system will count to 100,000 cycles
before alerting the next filter change (see page 21 for
air filter change procedures).
SERVICE
Air Filter
Ordering Part Number
• FCLP-FA-F1 (2 required per system)
SYSTEM STATUS INDICATORS

20 USER MANUAL
SOLVENT REFILL
1. Turn OFF the system and disconnect the power cord from the AC power source.
2. Press the cap lock down and rotate (counter-
clockwise) the refill cap to expose the refill
ports.
Note: You may hear a 'hiss' of air as the tank
depressurizes.
3. Attach the solvent refill cap assembly to the
solvent bottle.
4. Push-in to attach the 2 quick connect valves
to the two refill ports, and invert - hold the
bottle until the system's cleaning solvent
reservoir is full.
5. Press the valve release down to disconnect
the bottle and rotate the refill cap to original
position and turn the system ON.
6. Prime the system (see page 16).
Cap Lock
2
3
Solvent Refill Cap
Assembly
Cleaning Solvent Bottle
(see page 25 for solvent types)
45
Valve
Release
Note: Do not refill the solvent reservoir if the LOW SOLVENT light is not illuminated. Overfilling the tank can
prevent the system from pressurizing properly.
Depending on the type of cleaning tip used, you should expect
the following number of cleaning cycles per FULL solvent
reservoir.
2.5 mm tip 9,500 cycles
1.25 mm tip 12,500 cycles
Ribbon/MTP tip 9,500 cycles
MAINTENANCE SCHEDULE
You must select one solvent type and use the
same solvent for the lifetime of the system.