Kaivac NO-TOUCH CLEANING 1200 Series Programming manual

kaivac
cleaning
systems
TM
NO-TOUCH CLEANING®(NTC)
OPERATOR & PARTS MANUAL
©2020 Kaivac, Inc. All rights reserved
www.kaivac.com
P/N: MANUALNTC
kaivac
cleaning
systems
TM

www.kaivac.com
©2020 Kaivac, Inc. All Rights Reserved
kaivac
cleaning
systems
TM
Revision Sheet
Revision sheet foR MAnUALntC
Kaivac, Inc.
2680 Van Hook Ave.
Hamilton, OH 45015
NOTE: Specications and parts are subject to change without notice
Release No. Date Revision Description
1 02/27/20 Initial design/release of MANUALNTC

kaivac
cleaning
systems
TM
4
1-800-287-1136
Customer/Technical Support
opeRAtoR & pARts MAnUAL - tAbLe ofContents
1.0 Geng Started
1.1 pRodUCt identifiCAtion ........................................................................................................................................... 5
1.2 WARRAnty RegistRAtion........................................................................................................................................... 5
1.3 sAfety pReCAUtions: CoRded Units onLy..................................................................................................................... 6
1.3 sAfety pReCAUtions: CoRded (ContinUed)................................................................................................................... 7
1.3 sAfety pReCAUtions: CoRded (ContinUed)................................................................................................................... 8
1.4 sAfety pReCAUtions: bAtteRy Units onLy .................................................................................................................... 9
1.4 sAfety pReCAUtions: bAtteRy opeRAted (ContinUed) ....................................................................................................10
1.5 bAtteRy infoRMAtion..............................................................................................................................................11
1.6 LiMited WARRAnty pRoteCtion pLAn ..........................................................................................................................12
2.0 Assembly
2.1 tooL ARRAngeMent................................................................................................................................................13
2.2 pRepARAtion foR Use.............................................................................................................................................14
3.0 Maintenance
3.1 bAtteRy Use ........................................................................................................................................................15
3.2 MAChine MAintenAnCe ............................................................................................................................................16
3.3 vACUUM diAgRAM ...................................................................................................................................................17
3.4 pUMp diAgRAM......................................................................................................................................................18
3.5 1200 eLeCtRiCAL diAgRAM .......................................................................................................................................19
3.6 AC eLeCtRiCAL diAgRAM ..........................................................................................................................................20
3.7 QC poWeR pACk eLeCtRiCAL diAgRAM .........................................................................................................................21
4.0 Troubleshoong and Upkeep
4.1 tRoUbLeshooting..................................................................................................................................................22
4.2 tRoUbLeshooting (ContinUed).................................................................................................................................23
4.3 tRoUbLeshooting (ContinUed).................................................................................................................................24
4.4 tRoUbLeshooting tips ...........................................................................................................................................25
4.5 RepLACeMent (MonthLy) .........................................................................................................................................25
5.0 Parts Diagrams and Specicaons
5.1 1200 vAC tAnk AsseMbLy........................................................................................................................................26
5.2 1200 WAteR tAnk AsseMbLy....................................................................................................................................26
5.3 1250 bLACk box AsseMbLy......................................................................................................................................27
5.4 1200 sWitCh pAneL AsseMbLy..................................................................................................................................28
5.5 1200 vALve AsseMbLy.............................................................................................................................................28
5.6 1250 pUMp AsseMbLy ............................................................................................................................................29
5.7 1200 vAC MotoR AsseMbLy .....................................................................................................................................29
5.8 1700/17001 vAC tAnk AsseMbLy.............................................................................................................................30
5.9 1700/17001 WAteR tAnk AsseMbLy .........................................................................................................................30
5.10 1750/17501 pUMp AsseMbLy..................................................................................................................................31
5.11 1700/17001 vAC MotoR AsseMbLy ..........................................................................................................................31
5.12 27001 vAC tAnk AsseMbLy......................................................................................................................................32
5.13 27001 WAteR tAnk AsseMbLy..................................................................................................................................32
5.14 27501 pUMp AsseMbLy...........................................................................................................................................33
5.15 27001 vAC MotoR AsseMbLy ...................................................................................................................................33
5.16 1750/17501/27501 AC bLACk box AsseMbLy ...........................................................................................................34
5.17 QC poWeR pACk AsseMbLy.......................................................................................................................................35
5.18 1700/17001 sWitCh pAneL AsseMbLy .......................................................................................................................36
5.19 27001 sWitCh pAneL AsseMbLy................................................................................................................................36
5.20 1700/17001/27001 vALve AsseMbLy .......................................................................................................................37
5.21 hepA AsseMbLy....................................................................................................................................................37

kaivac
cleaning
systems
TM
5www.kaivac.com
©2020 Kaivac, Inc. All Rights Reserved
1.1 pRodUCt identifiCAtion
1200 seRies (ntC)
AssociAted PAges:
pg. 19
pg. 26-29
pg. 37
pg. 20,21
pg. 30-31
pg. 34-37
AssociAted PAges:
1700 seRies (ntC)
1.0 Geng Started
Idenfy your system below to see the correct manual pages for your product.
pg. 20,21
pg. 32-37
AssociAted PAges:
2700 seRies (ntC)
1.2 WARRAnty RegistRAtion
Thank you for purchasing a Kaivac product. Please take a few moments to register your product at
kaivac.com/warranty.
Why register?
• Ensure your warranty coverage
• 
• 

kaivac
cleaning
systems
TM
6
1-800-287-1136
Customer/Technical Support
1.3 sAfety pReCAUtions: CoRded Units onLy
1.0 Geng Started

SAVE THESE INSTRUCTIONS



 

 
 
 
 

 
 
not run appliance over cord. Keep cord away from heated surfaces.
 
 
that may reduce air flow.
 

 
 
 
 
• Keep all connections dry and off the ground.
 
• Stay alert - watch what you are doing.
• Keep operating area clear of all persons.
 
the machine to another function.
 
 
• Keep the cord away from heated surfaces.
 
 

 
 
• Follow the maintenance instructions specified in the manual.

 
 
• 

 



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1.3 sAfety pReCAUtions: CoRded (ContinUed)
1.0 Geng Started
 


 -

 
• 

GROUND FAULT CIRCUIT INTERRUPTER PROTECTION for spray systems only)





GROUNDING INSTRUCTIONS

-


WARNING



FOR INDOOR USE ONLY
INTENDED FOR COMMERCIAL USE


kaivac
cleaning
systems
TM
8
1-800-287-1136
Customer/Technical Support





plug.


-



1.3 sAfety pReCAUtions: CoRded (ContinUed)
1.0 Geng Started
Figure 1
Table 1

SET


 
Ampere rating Volts Total length of cord
7.62 m (25 ) 15.24 m (50 ) 30.48 m (100 ) 45.72 m (150 )
More than, A Not more than,
A120 V mm² (AWG)
0 6 — 0.82 (18) 1.3 (16) 1.3 (16) 2.1 (14)
610 —0.82 (18) 1.3 (16) 2.1 (14) 3.3 (12)
10 12 —0.82 (18) 1.3 (16) 2.1 (14) 3.3 (12)

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cleaning
systems
TM
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1.4 sAfety pReCAUtions: bAtteRy Units onLy


 
 
 
 
 

 
 

 

 
 
 
 

accidents.
 
preventive safety measures reduce the risk of starting the appliance accidentally.
 


 

 

C
• For commercial or residential use.
 
 
 

the risk of fire.
 
 
 . 
 
 
inserting plug into electrical outlet.

 

ashes.
 


1.0 Geng Started

kaivac
cleaning
systems
TM

1-800-287-1136
Customer/Technical Support
1.4 sAfety pReCAUtions: bAtteRy opeRAted (ContinUed)
 
 
 
 
may reduce air flow.
 
 
 

 
 
• 

 


 




QUICK RELEASE INSTRUCTIONS
 -

 
unit.
 

connector locks into place.
GROUNDING INSTRUCTIONS


inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.








1.0 Geng Started
Battery Specications
Weight With Box, 11 lbs. (4,9 kg)
Body Material Injection Mold Polypropylene
Dimensions (H x W x D) 18 x 7 x 5 in. (45,7 x 17,8 x 12,7 cm)
Voltage 36V DC
Battery Capacity 15 A-hr
Battery Current 15 A DC
Battery Type Lithium-Ion
Approx. Run Time BOL (Beginning of Life) 60 minutes
Approx. Run Time EOL (End of Life) 35 minutes (discontinue use and take to recycling center)
Battery Box Receptacle IP65 / IP67 (not required for UL)
Run Time Hour Meter Acts as “odometer for battery” and runs only when motor switch is ON
Approx. Charge Cycles 400 @ 100% discharge / 500 @ 80% discharge
Cut off Voltage (fully discharged) 30V
Charger Specications
Approx. Charge Time 5.5 hours
Charger Amps 4 Amps
Charge Voltage 42V DC
Charger Voltage 110-240VAC / 36VDC (240VAC version only needs correct plug for wall outlet)
Charging Robustness No special instructions
Battery Charge Memory None
Battery Charge Gauge Yes, LED Indicator
Approx. Charge Cycles 400 @ 100% discharge / 500 @ 80% discharge
Storage/Inventory:
Storage & Operation Ambient Temp 32F (0C) to 80F(27C)
Storage & Shipping Charge 40-60% Charge (35-38VDC)