Kärcher Ringler RI 300 W2G Operational manual

Ringler GmbH
Robert-Bosch-Straße 4–8 Fon [phone] [email protected]
73550 Waldstetten [Germany] Fax [phone] www.ringler-gmbh.de
Fon [phone]
Translation of the Original Operating Manual
RI 300 W2G / W2E


GERMANY
Date of Delivery:
2015-12-10
GBR

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Copyright
Copyright by
Ringler GmbH
Robert-Bosch-Straße 4-8
73550 Waldstetten
GERMANY

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1Safety Instructions.................................................................................................................................7
1.1 Terms................................................................................................................................................. 7
1.1.1 Operation....................................................................................................................................... 7
1.1.2 Maintenance .................................................................................................................................. 7
1.1.3 Qualified Staff ................................................................................................................................ 7
1.2 Symbols............................................................................................................................................. 7
1.3 General safety information................................................................................................................. 9
2Delivery, internal transportation, unpacking.....................................................................................10
2.1 Delivery............................................................................................................................................ 10
2.2 Internal transport.............................................................................................................................. 10
2.2.1 Dimensions and weight................................................................................................................ 10
2.3 Unpacking........................................................................................................................................ 10
2.4 Packaging material.......................................................................................................................... 10
2.5 Storage conditions........................................................................................................................... 11
2.5.1 Information for storage................................................................................................................. 11
3Appliance description..........................................................................................................................12
3.1 Intended Use ................................................................................................................................... 12
3.1.1 Dust class "L"............................................................................................................................... 12
3.2 Non-Intended Use............................................................................................................................ 12
3.2.1 Dust class "L"............................................................................................................................... 12
4Layout and function.............................................................................................................................13
4.1 Main dimensions.............................................................................................................................. 13
4.2 Technical Data RI 300..................................................................................................................... 13
4.3 Technical Data................................................................................................................................. 13
5Main components.................................................................................................................................14
5.1 RI 300-W components..................................................................................................................... 14
5.2 Functional description of the chip suction plant............................................................................... 15
6Initiation.................................................................................................................................................16
6.1 Initial operation ................................................................................................................................ 16
7Operation...............................................................................................................................................17
7.1 Operation......................................................................................................................................... 17
7.1.1 Two-stage switch......................................................................................................................... 17
7.2 Suction process ............................................................................................................................... 17
7.3 Emptying the collecting tank............................................................................................................ 18
7.3.1 Preparations for emptying the collecting tank.............................................................................. 18
7.3.2 Manual Emptying RI 300 ............................................................................................................. 18
7.3.3 Emptying by means of manual crank mechanism on RI 300 ...................................................... 18
7.3.4 Crane Emptying RI 300 ............................................................................................................... 19
7.3.5 Lifting Stacker Emptying RI 300 .................................................................................................. 19
7.3.6 Emptying liquids........................................................................................................................... 20
7.4 Level indicator on control pipe (ENG-003026) ................................................................................ 20
7.5 Handling notes................................................................................................................................. 21
7.5.1 Suction insert with baffle plate..................................................................................................... 21
7.5.2 Suction insert with baffle plate and perforated basket................................................................. 21
7.6 Electrical overfill safety device for liquids (optional)........................................................................ 22
7.6.1 Electrical overfill safety device, AC version................................................................................. 22

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7.7 Barrel pump with standpipe (B_6631001-Z) (optional)................................................................... 23
7.7.1 Technical data for the barrel pump.............................................................................................. 23
7.7.2 Pumping out during the suction procedure.................................................................................. 23
7.7.3 Pumping out after the suction procedure..................................................................................... 23
7.8 Safety instructions for the barrel pump............................................................................................ 23
8Troubleshooting and fault elimination...............................................................................................24
8.1 Safety instructions ........................................................................................................................... 24
8.2 Initial fault elimination measures ..................................................................................................... 24
9Maintenance/Repair..............................................................................................................................25
9.1 Maintenance regulations.................................................................................................................. 25
9.2 Maintenance intervals table............................................................................................................. 26
9.3 Cleaning........................................................................................................................................... 26
9.4 Disassembly of the suction turbine.................................................................................................. 27
9.4.1 Changing the carbon brushes...................................................................................................... 27
9.5 Disassembly of the bag-type filter ................................................................................................... 28
9.6 Circuit diagram for AC drive units.................................................................................................... 29
9.6.1 Circuit diagram for W1G / W1E / W1E-N / W1E-T, single-motor version.................................. 29
9.6.2 Circuit diagram for W2G / W2G-N / W2G-T / W2E, twin-motor version..................................... 29
9.7 Warnings on the suction device....................................................................................................... 30
9.7.1 Warning sign for devices in class "L"........................................................................................... 30
9.7.2 Type sign ..................................................................................................................................... 30
9.8 Wear parts list.................................................................................................................................. 31
10 Decommissioning, storage .................................................................................................................32
11 Disposal.................................................................................................................................................33
12 Spare Parts List ....................................................................................................................................34
12.1 Industrial suction unit type RI 300-W............................................................................................... 34
12.1.1 Industrial suction unit type RI 300-W....................................................................................... 34
12.2 Exploded Drive unit W2G / W2E (3400228-X-ZB)........................................................................... 35
12.2.1 Parts list Drive unit W2G / W2E (3400228-X-ZB)................................................................... 36
12.3 Exploded fan EKO 86/2.................................................................................................................. 37
12.3.1 Parts list fan EKO 86/2 ............................................................................................................ 37
12.4 Exploded fan EKO 87/3.................................................................................................................. 38
12.4.1 Parts list fan EKO 87/3 ............................................................................................................ 38
12.5 Exploded two-stage switch with cable set W2G / W2E / W3G........................................................ 39
12.5.1 Exploded two-stage switch with cable set W2G / W2E / W3G................................................ 39
12.6 Collecting tank RI 300 (B_2100111-Z)............................................................................................ 40
12.6.1 Spare parts list Collecting tank RI 300 (B_2100111-Z)........................................................... 40
12.7 Collection container type RI 300 V2A (2101016) ............................................................................ 41
12.7.1 Spare parts list for the collection container type RI 300 V2A (2101016)................................. 41
12.8 Emptying hose for div. types (2601004-X-Z)................................................................................... 42
12.8.1 Spare parts list Emptying hose for div. types (2601004-X-Z)................................................. 42
12.9 Undercarriage RI 300 ...................................................................................................................... 43
12.9.1 Spare parts list Undercarriage RI 300 ..................................................................................... 43
12.10 Spare Parts List Suction hose DN 40, all Types (2600484-Z).................................................... 45
12.10.1 Spare Parts List Suction hose DN 40, all Types (2600484-Z)................................................ 45
12.11 Spare Parts List Suction hose DN 50, all Types (2600398-Z).................................................... 46

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12.11.1 Spare Parts List Suction hose DN 50, all Types (2600398-Z)................................................ 46
12.12 Spare parts list float insert for container ø517 (2700178-Z)........................................................ 47
12.12.1 Spare parts list float insert for container ø517 (2700178-Z).................................................... 47
12.13 Spare parts list, baffle plate, float insert, perforated basket for container ø517 (6701000 ......... 48
12.13.1 Spare parts list, baffle plate, float insert, perforated basket for container ø517 (6701000) .... 48
12.14 Possible combinations of different inserts for the swarf extractor ø517...................................... 48
12.15 Spare part drawing for the Barrel Pump (2630211-X-ZB)........................................................... 49
12.15.1 Spare Part List for the Barrel Pump (2630211-X-ZB).............................................................. 49
12.16 Float type switch V2A float alternating current (B_0630180-ZC)................................................ 50
12.16.1 Spare parts list float type switch V2A float alternating current (B_0630180-ZC) .................... 50
12.17 Accessories List........................................................................................................................... 51
13 EEC-Declaration of Conformity...........................................................................................................52

Safety Instructions
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Safety Instructions
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1 Safety Instructions
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1.1 Terms
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1.1.1 Operation
includes installation, initiation (placing at disposal for usage), operation (handling, connection,
disconnection, etc.)
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1.1.2 Maintenance
includes control and attendance (inspections, revisions), maintenance and repair (detection of errors
and their elimination).
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1.1.3 Qualified Staff
are employees authorised by the person responsible for the security of the installation to carry out
the operations required in each case and who are able to recognise and avoid possible dangers by
reason of their training, experience and instructions as well as their knowledge of relevant norms,
prescriptions, accident-prevention rules and working conditions.
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1.2 Symbols
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NOTICE
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Denotes information that does not relate to personal injuries.
This information contains additional directions or general hints.
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CAUTION
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Dangerous situation, which could result in minor to moderate injury if it is not avoided.
This information must be regarded strictly to avoid damages to the installation or environment!
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WARNING
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Dangerous situation, which could result in serious injury or death if it is not avoided.
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DANGER
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Dangerous situation, which will definitely result in serious injury or death if it is not avoided.
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Significance of the Operating Manual
This Operating Manual is part of the supplied product.
The Operating Manual remains valid throughout the product's lifetime, provided that no
technical changes are made.
If the product is sold, the Operating Manual must be handed over to the next owner or user.
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This information must be read before first commissioning.
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WARNING - Read the instructions before using the machine
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CE marking
The CE marking means "Communautés Européennes". It is the external symbol which states
that a product fulfils the requirements imposed on the manufacturer by the European

Safety Instructions
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Community.
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Only use with safety shoes (acc. to EN ISO 20345)
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Only use with work gloves
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Respiratory protection (EN 149:2001)
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Use protective clothing (acc. to EN 13982-1)
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Use protective glasses (acc. to DIN EN 166 1349-BT)
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Before starting work remove the plug from the wall socket!
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Disconnect before starting work
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While operating electrical machines, certain parts of them are inevitable alive dangerously or
under mechanical stress.
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Hand injury warning sign!
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Recycling symbol
This information must be observed in order to preserve the environment!
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Safety Instructions
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1.3 General safety information
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WARNING
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While operating electrical machines, certain parts of them are inevitable alive dangerously or
under mechanical stress.
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Due to their electrical and mechanical functional properties, machines can cause severe injuries
and damage to property. This particularly applies in the event of incorrect use, operation or
maintenance, or in the event of unauthorized interventions!
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All electrical work must be performed by a qualified electrician. All mechanical work must be carried
out according to instructions (see Maintenance / Repair). The device may be operated only by
qualified personnel who have read and understood the operating instructions.
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The operator must be provided with information, instructions and training on the materials to be
absorbed, including a secure procedure for removal of the absorbed material, before use.
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All notes and data on the machines must be observed!
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Faultless and safe use of this machine includes correct transport and storage, as well as operation
in accordance with regulations and careful maintenance!
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This device is not intended for being used by persons (including) with limited physical, sensory or
mental skills or lack of experience and/or lack of knowledge except if they are supervised by a
person responsible for their safety or were instructed in how to use the device by this person.
Children should be supervised to ensure that they do not play with the device.
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•Operation of the device is only permitted on underground sloping no more than 10° and with
sufficient load-bearing capacity.
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CAUTION
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Only use with safety shoes (acc. to EN ISO 20345)
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•Do not place any limbs between parts to be joined during assembly of the machine parts. When
moving the parts, pull limbs from tightening spaces in time.
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•Make sure that the power supply cord is not damaged by being run over, crushed, tugged etc..
Stop the industrial vacuum cleaner immediately if necessary!
•The power supply cord must be regularly inspected for signs of damage or ageing!
•Connectors of power supply cords must at least be splash-proof!
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•Starting without a filter or with a damaged filter is not allowed
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The suction device must not be operated if wear is detected on fasteners or mounting brackets.
Please arrange for a service immediately, or send the industrial vacuum cleaner for repair to:
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Ringler GmbH
Abt. Service
Robert-Bosch-Straße 4-8
73550 Waldstetten
Tel: ++49-7171-94888-23
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Delivery, internal transportation, unpacking
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2 Delivery, internal transportation, unpacking
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2.1 Delivery
Unload the scope of delivery on level ground with sufficiently sized industrial trucks.
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2.2 Internal transport
Transport scope of supply to the site of setup secured against movement or tipping with a sufficiently sized
industrial truck.
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2.2.1 Dimensions and weight
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Packing
L (mm)
910
B (mm)
830
H (mm)
1700
Weight incl. packing
(kg)
100
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2.3 Unpacking
Make sure that no components are left in the packaging.
Scope of delivery: -Suction device
-Technical Manual
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2.4 Packaging material
The packaging materials must be disposed of in accordance with the valid legal requirements.
Correct disposal of this product (electrical waste) (applicable in the countries of the European Union
and other European countries with a separate collection system)
The identification on the product and on the associated literature states that it must not be disposed of
along with normal domestic waste at the end of its service life. Please dispose of this device
separately from other waste, in order to prevent damage to the environment or to human health
through uncontrolled waste disposal. Please recycle this device, in order to promote sustainable re-
use of material resources. Private users should contact the dealer from whom they purchased the
product or the competent authorities, in order to find out how they can recycle the device in an
environmentally-
friendly manner. Commercial users should contact their supplier. This product must not be disposed of
along with other commercial waste.
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Recycling symbol
This information must be observed in order to preserve the environment!
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