OPTRONIC JetCam 40 Pro User manual

Operating instructions
www.optronic.de

Page 2
Contents:
Preface:
Page 3
Warnings
Page 4
Quality characteristic
Page 4
Component description
Page 5- 6
Data sheet
Page 7- 10
Instructions for use
Page 11
Preparation
Page 12
Preparatory measures before starting work
Page 13- 14
Commissioning
Page 15
Inspection using the JetCam
Page 16 / 17
Straight sections
Page 16
Elbows
Page 17
Branches, T-pieces
Page 17
Moving over soiling / obstacles
Page 17
Pipe cleaning
Page 17
Maintenance, cleaning the nozzle inserts
Page 18
Working with accessories / options
Mechanical
Front jet Page 19
Electronic
Locating transmitter
Page 20
WIFI
Page 20
Digital recorder
Page 20 / 21
Remote control
Page 20
Recording
button
Page 21
Main menu
Page 22

Page 3
Preface:
Please read through these instructions for use carefully.
It contains valuable instructions on correct use of the JetCam, but also tips for
effective operation.
We wish you all the best when using it.
Team OPTRONIC

Page 4
Warnings:
· For cleaning, do not use any high-
pressure cleaners
· Do not place any heavy objects on the
device
· Do not perform repair work by yourself,
consult an authorised customer service
otherwise the
manufacturer guaranteed shall be
invalidated!
· Do not use if the hydraulic hose is
damaged.
· This system must be disposed of in a
professional manner and must not be
disposed of with domestic waste.
Quality characteristic:
Components of the JetCam such as camera head, impact guard, steering part,
high-pressure hose may have minimal scratch marks when delivering the JetCam,
this can be noticed in particular with stainless steel parts such as the nozzle.
These marks are the result of our end test.

Page 5
Component description:

Page 7
Data sheet
Reel with:
1/2“ connection with BSP female thread
Needle valve for water regulation
Reel brake with guide holes
Hand crank for winding the hose
Pneumatic tyres for easy transport
Slide rails for easy loading and unloading
Control unit with:
Protection class IP64
Light control
Battery display
Standart meter counter
Accessory bag with:
2 m power supply cable (230 V AC—15 V DC)
BNC cable 20 50 Ohm RG58C/U
2x socket key set
Weight
Dimensions, out
Dimensions, in
approx. 45 kg
L/W/H 59x59x114cm
L/W/H 59x59x62cm

Page 8
Rechargeable
battery
Voltage: 11.1 V DC
Charging voltage: 15 V DC
Output: 5200 mAh (for approx. 4-5 operating hours)
Charging time: min. 5 hours
Possible hazards
Lithium-Ion batteries are sealed gas tight and are harmless as long as
they are used and handled in line with the manufacturer regulations.
Warning
Never use battery chargers that are not intended for the battery type!
Do not short-circuit. Do not damage mechanically (puncture, deform, dismantle,
etc.) Do not heat above the permissible temperature or burn. Keep batteries away
from smaller children. Always store batteries dry and cool.
Observe the safety information!
JetCam colour CCD camera
For nominal widths:
Elbow sizes from:
Enclosure:
Image sensor:
Resolution:
Optic:
Light sensitivity:
Lighting:
Focus:
Ambient temperature:
Storage temperature:
TV system:
DN 40 - 300
DN 50
Stainless steel d=32 mm, l=50 mm
1/4“ colour C-Mos
400 TV lines
Wide angle 145°
0.1 Lux at F1.2
9 high-performance LEDs
From approx. 25 mm to œ
Approx. –10 to + 45°C
Approx. –30 to + 60°C
PAL

Page 9
Steering part
High-pressure hose
Surface hardened highly abrasion-resistant high-pressure hose, pre-
assembled electrical equipment
NW 10 (3/8“) 60 m
NW 12 (1/2“) 60 m
Screen and recording
6-jet cleaning
nozzle
6 jets (6 x 1,1 mm for 3/8" or 6 x 1.2 mm for
1/2" hose)
(all) comprising:
Lateral steering nozzle 1.2 mm M4
Length approx. 35 mm
Throughput approx. 40-60 l/min at 100-150 bar
Completely pre-assembled
Plug-in system on the camera head side
Without camera head
High resolution:
Colour system:
Viewing angle, min.:
800 x 600 pix
PAL
130° / 110° (H/V)

Page 10
Digital video recorder, integrated
Menu navigation via remote control
integrated in the monitor housing
The recorder generates it own folder on the SD card inserted
Films / photos are saved in a separate sub-folder according to date and time
Data writing, PAL
Recording of videos:
Recording of individual images:
Images per second:
Video bit rate:
Storage media:
800 x 600 pix as ideal presetting,
possible: 1280 x 720 pix
800 x 600 pix
25 images
4 MB
Up to 32 GB SD card (2 GB standard)
Lines / screen:
Characters / line:
Storage option:
12
23
5 fixed characters (e.g. Formula)
64 fixed words
Date
Time
Status line, movable:

Page 11
Instructions for use:
Instructions for use
The JetCam has been optimally designed for your tasks in
diameters from: 50 to max. 300 mm.

Page 12
Preparation:
Preparation
Please make sure that the following are available at the operating location:
· high-pressure pump:
- for JetCam with 3/8" hose app.
40 - 60 litre / 100 - 150 bar at the unit
- for JetCam with 1/2" hose app.
60 - 80 litre / 100 - 150 bar at the unit
· 2 open-ended spanners, 27mm for connecting the JetCam
· Charged battery
- Please note that the battery of a brand-new system
is not fully charged when delivered.

Page 13
Preparatory measures before starting work:
On the camera
Make sure that the Camera head is cleaned. To ensure for a clear view as long as
possible, the sapphire glass and the macrolon must be cleaned before or after being
used each time.
Changing the camera head
When fastening the camera head, make sure that the
· fit on the camera head and hose piece match each other precisely !!!
· spring washer (13 x 1.5 mm) selected is inserted !!!
· sealing ring is present and is not damaged !!!
Operate the camera head with impact guard for longer live !
The impact guard serves to protect against excessive wear and acceleration forces of the
integrated mechanical components.

Page 14
Water side
· Connect the water hose of the high-pressure washer with 1/2” BSP
external thread to the JetCam (two 27 mm open-ended spanners are
required for this purpose)
· Make sure that the needle valve is completely opened.
In the top view of the controller: Close (clockwise direction of rotation)
Open (counter-clockwise direction of rotation)
· Clean steering nozzle and nozzle inserts of the nozzle. These
may not be clogged! The cleaning and feed behaviour is influenced significantly
by this.

Page 15
Commissioning:
· Pull out the reel trolley completely
· Switch on the system with the light control (if the video recorder is fitted, you
can hear a brief “beep” tone)
· Set the monitor to the viewing position and also switch on (right blue button
“Power“)
Channel selection: Live view (“Video 2“) or
view via the video channel (“Video 1“). Can be switched using the left button.
When switching on the monitor, by default the monitor changes to the
channel last set.
With the channel set, the functions of the video recorder (see chapter
below) are faded in the screen.
· Take the camera head out of the holder
· Unlock the stopper on the reel
· Position the camera at the start of the pipe
Set the meter counter:
· Press the top button -> move forwards
· Press the bottom button -> move backwards
· Press both buttons at the same time -> set to “0“

Page 16
Working with the JetCam:
To avoid water damage or water leaking in an uncontrolled manner, the camera head
along with steering part must be completely inserted into the pipe to be inspected.
Before the system is supplied with pressurised water, hold the hose tight in order not
to loose control over the high-pressure system!
· Become a feeling for the pulling behaviour of the hose
· Become a feeling for the drifting behaviour of the camera head (by the
steering nozzle).
The steering nozzle steers the camera head, e.g. in branches.
Schematic:
· You can control the drifting behaviour by twisting the hose
(with or without strap) in the desired direction.

Page 17
· The steering nozzle is always aligned downwards from the camera so that the
top side of the camera image is decisive for the direction that should be
travelled.
If a branch can be seen in the camera image that should be travelled along, the
camera head must be aligned by twisting on the hydraulic hose so that the
branch is in the upper area (12 o'clock) of the camera image in the live video.
Elbows
If this should be a problem, the steering nozzle may be aligned in an unfavourable
angle to the pipe and thus may even prevent it from being travelled over.
Solution: Pull back the hose, twist and as a result, move the elbow at a different
angle. Or increase pressure.
Branches, T-pieces
Move to the branch or T-piece in the position (by twisting on the hose) in which you
see the branch or T-piece in the "12 o'clock" position. This guarantees that the
steering nozzle acts precisely against the branch or T-piece. Slowly thread-in and run
in.
Moving over soiling / obstacles
Similar as described in “Branches, T-pieces” above, twist the hose until the soiling
can be seen in the 6 o´clock position. This allows the soiling to be run over and if
necessary, removed.
Pipe cleaning
The best cleaning result (depending on the local circumstances) can be achieved
using a
· 1/2 inch high-pressure hose
· High-pressure washer output: 150 Bar, 60 - 80 litres
· Rotation nozzle or rotation impact nozzle

Page 18
Maintenance, cleaning the nozzle inserts:
Cleaning the nozzle (e.g. puncture)
Steering nozzle:
for cleaning the steering nozzle, the nozzle always has to be disassembled
otherwise the reason for the blockage is guided back into the inside and
creates another blockage.
Nozzle:
disassembly of the nozzles is also a requirement for cleaning the
nozzle inserts.

Working with accessories / optional
Forward jet:
Assembly
Remove the M6x5 threaded pin and there,
screw on the front jet nozzle.
Caution: The forward jet may only be tightened using an 8 mm open-ended spanner
(do not tighten hand-tight). Keep the grub screw removed in a safe place. You will
need it again if you want to work without the front jet nozzle.
Now mount the impact protection for the front jet nozzle over the unit now present
(camera with front jet nozzle).
It s essential to ensure that the jets of the nozzles are always
free.
Operation
The pressure details used here are non-binding. The pressures depend on the
performance of your washer. We recommend that you make attempts as to which
pressures the front spray nozzle opens and closes.
The front jet serves the removal of blockages in a pipe, and works with a pressure-
controlled valve.
If a blockage is detected in the pipe, reduce the inlet pressure (see pressure gauge) of
the JetCam using the needle valve until the valve of the front jet opens. Increase the
pressure until shortly before the cut-off pressure and work on the blockage with
the front jet visible in the camera image by twisting the hose until this is released so
that you can manoeuvre through it with the JetCam.
Increase the pressure again until the front jet switches off and now run against the
blockage previously released.
This is essential that this is the case before you continue to run in the pipe in order
to avoid backwater of the rinsing water.
Page 19

Page 20
Working with accessories / options: electronics
Locating transmitter
The locating transmitter 512 Hz is switchable. The location switch is located on the
control box. If the locating transmitter is switched on, the image switches off. As
soon as the locating switch is switched off again, the image appears again.
WIFI
If a JetCam is equipped with WIFI, this transmits permanently when the system is
switched on. WIFIAV is an free available App that can be used to show the live
video.Password is 12345678
Monitor with digital
recorder
:Remote control
On / Off
Play videos /
display image Menu
Input confirmation
and individual
image capture
(Arrow left / right):
- interruption when recording
- continue recording
Back to menu level Start / end
recording

Page 21
Recording button
These buttons do not replace the remote control.
(yellow): Photo
(black): Pause / start video
(red): Start / end film