Jeantil Mvv 9 User manual

INSTRUCTION MANUAL

10/2007

PLEASE READ CAREFULLY AND UNDERSTAND BEFORE USING THE

EQUIPMENT

MIXER WITH VERTICAL BEATERS

540revs/min

MVV 9

MVV 10

MVV 12

MVV 14

MVV 18

MVV 20

MVV 23

MVV 26

ON AXLE OR

TANDEM

ON AXLE

ON TANDEM

N°9

FARMING RANGE –ROBOTISATION –MANURE SPREADERS TRANSPORT RANGE –SLURRY TANKERS

JEANTIL: Head Office JEANTIL : Establishment

6 Rue de la Tertrais- Z.I. de la Hautière- CS 29007 Z.I des Charmilles

35590 L’HERMITAGE 53390 SAINT AIGNAN SUR ROË

: +33(0)2 99 64 04 04 Fax : +33(0)2 99 64 19 56 : +33(0)2 43 06 69 69 Fax : +33(0)2 43 06 69 08

Website: www.jeantil.com - Email: [email protected]

SASU with a capital of 700 000 € - Intercommunity VAT n°: FR76 599200029

1.Aim of the Instruction Manual

a) General

The manual concerns all users of the equipment and any person responsible for

assembling, installing, operating, adjusting, servicing, repairing or transporting

the equipment and its accessories.

The manual contains practical information for the correct and safe operation,

handling, adjusting and maintenance of your equipment.

Read carefully and ensure you understand the content before using the

equipment. Comply with the instructions and the safety-related advice.

b) Warning symbols

This warning symbol identifies important advice that must be followed for

your safety. When you see this symbol, be aware that there is a potential risk of injury;

read carefully the advice that follows it and inform other users.

c) Keeping the manual

Always keep this manual within easy reach or at your place of work (or

operating site).

Pass it on to any other user, including if you lend or sell the equipment.

d) Contact details (customer service)

JEANTIL : Head Office

6 rue de la Tertrais

ZI de La Hautière

35590 L’HERMITAGE – France

Phone: +33 (0)2 99 64 04 04

Fax: +33 (0)2 99 64 19 56

Spare parts shop phone: +33 (0)2 99 64 04 02

Spare parts shop fax: +33 (0)2 99 64 09 36

e) Statement of compliance with the European ‘Equipment’ directive

(Directive N°98/37/CE)

and to any relevant transposition regulations

The manufacturer: JEANTIL

Rue de la Tertrais

ZI de La Hautière

35590 L’HERMITAGE – France

DECLARES THAT THE EQUIPMENT manufactured by JEANTIL as designated

below:

MVV 9 MVV 10 MVV 12 MVV 14

MVV 18 MVV 20 MVV 23 MVV 26

SERIAL N°: ……………

COMPLIES WITH:

1. Labour regulations

2. The revised European equipment directive N°98/37/EC

3. Revised EMC directive (electromagnetic compatibility) N° 89/336 EC

4. Specific safety standards: NF/EN 703 (mixers, straw blowers, silage feeders)

5. General safety standards: NF/EN/ISO 12100-1

NF/EN/ISO 12100-2

NF/EN 294

NF/EN 349

NF U 02-001-ISO 4254/1

NF EN 1553

NF EN 811

6. Highway Code

SIGNED AT L’HERMITAGE, (DATE)

NAME OF SIGNATORY: JEANTIL Philippe

2. Contents

1. Aim of the instruction manual p.2

a. General p.2

b. Warning symbols p.2

c. Keeping the manual p.2

d. Contact details (customer service) p.2

e. Statement of compliance with the European ‘equipment’ directive p.3

2. Contents p.4

3. Equipment identification p.6

4. Standard operating conditions p.7

a. Applications of the equipment p.7

b. Operator qualification p.7

c. Defining the operating stations p.7

d. Environmental conditions p.7

e. Manufacturer’s and user’s responsibilities p.8

5. Technical characteristics p.9

1. Dimensions p.9

2. Stowing and lifting diagram p.11

6. General safety rules p.12

1) General p.12

2) Warning / Pictograms p.13

3) Coupling p.17

4) PTO / Drive shaft p.17

5) Failure (or jamming of the equipment) p.18

6) Maintenance and repair p.18

6. a / General p.18

6. b / Welding operations p.19

6. c / Servicing the tyres p.19

6. d / Electric servicing p.19

6. e / Hydraulic servicing p.19

6. f / Repair p.19

7. Environmental protection p.20

8. Fitting and installation p.20

1- Coupling p.20

2- Drive shaft p.20

3- Hydraulics p.21

4- Electricity p.22

9. Adjustments and maintenance p.23

1 - Greasing p.23

2 –Reduction gear p.25

3 - Wheels p.25

4 - Braking p.25

5 - Hydraulic hoses p.26

6 - Hydraulic safety valve p.26

7 - Conveyors p.27

8 –Knives of beater p.27

9 - Stand p.27

10 - Torque limiter with 1 shear bolt WALTERSCHEID p.27

11 - Short period uses p.28

10. Start-up and operation p.28

1 - Important information p.28

2 –Loading p.28

3 - Mixing p.29

4 - Unloading p.29

11. Additional equipment information p.30

Independent hydraulic power unit (Price ref 8210) p.30

12. Cleaning p.31

13. List of technical documents p.32

14. Possible incidents and solutions p.34

3. Equipment identification

Type

N°de

série

Annéede

construction

P.T.A.C.

Réceptionné

Masses

maximales

admissibles

Anneau

Essieu 1

Essieu 2

20 kgEssieu 3

35590 L'HERMITAGE - FRANCE

Ref: 892 770

Manufacturer’s plate to EC standards.

Never remove the manufacturer’s plate and the EC marking fixed

to the equipment.

4. Standard operating conditions

a) Applications of the equipment:

1. This equipment is intended exclusively for general agricultural purposes i.e.: Mixing

and distributing products such as: silage, straw, hay, wrapped bales.

2. Any other use falls outside normal usage and is therefore forbidden.

3. For any other use, please contact the manufacturer.

b) Operator qualification:

1. The equipment must only be used, maintained and repaired by trained operators; see

page 2 “Aim of the Instruction Manual”.

2. Before using your equipment, acquaint yourself with all controls and their correct

operation.

3. All users, prior to using the mixer, must have carefully read this Manual, have

understood it and applied all the safety instructions. Once working, it will be too late to

do this.

c) Defining the operating stations:

1. The only operating station for the equipment is the tractor’s driving station.

2. Never leave the driving station when the engine of the tractor and the equipment are

operating.

3. To access the operating station, use the access devices provided by the manufacturer

(ladder, running board).

d) Environmental conditions:

1. Never approach or remain in the areas that are dangerous when the equipment is in

operation.

2. Adapt your speed and driving style to the lands, roads and tracks. Be cautious and

careful!

3. Do not operate vehicles on slopes (tilting backwards, forwards or on the side) when

there is a risk of tipping or overturning.

4. Do not start or brake abruptly.

5. Operate your equipment with sufficient light to ensure safety; use appropriate artificial

light if necessary (contact your dealer or mechanic).

e) Manufacturer’s and user’s responsibilities:

1. Follow all advice contained in this manual regarding levels of knowledge, installation

procedures, operation, adjustment, maintenance and repair.

2. Only use spare parts and accessories that comply with the manufacturer’s

recommendations.

3. Do not carry out any modifications yourself and do not allow others to modify your

equipment and its accessories (mechanical, electrical, hydraulic or pneumatic

characteristics) without requesting prior written approval from the manufacturer.

4. Failure to comply with these requirements may make the machinery dangerous. The

manufacturer disclaims any responsibility if damage or injury arises from such action.

5. Technical characteristics

1 Dimensions:

MVV 9 D - 10 D –12D –14D MVV 9 C - 10 C –12 C –14 C

Front or rear direct exit, right or left side Rear, side unloading with conveyor

MVV 9 C - 10 C –12 C –14 C MVV 18D –20D –20TD –23TD –26TD

Front, side unloading with conveyor Front or rear direct exit, right or left side

MVV 18C –20C –20TC –23TC –26TC

Front or rear, side unloading with conveyor

TYPES

MVV 9

MVV 10

MVV 12

MVV 14

MVV 18

1 axle

MVV 20

1 axle

MVV 20

1 tandem

MVV 23

1 tandem

MVV 26

1 tandem

Capacity

9 m3

10 m3

12 m3

14 m3

18m3

20m3

23m3

26m3

Unladen weight

3900 kg

4000 kg

4100 kg

4240 kg

6500 kg

6600kg

7050 kg

7250kg

7520kg

Total laden weight

8200 kg

9240 kg

14400kg

13400kg

16210 kg

16210kg

Wheel dimensions

30/11.5 x

14.5

400/60 x

15,5

400/60 x

15,5

445/45x19,5

13,0-65x18

Inflation pressure

3,5 bar

4,8 bar

5 bar

6,6 bar

Matériel conforme aux normes de sécurité. Nous nous réservons le droit de modifier nos matériels et leurs caractéristiques à tout moment.

MVV 9 C

front

MVV 10 C

front

MVV 12 C

front

MVV 14 C

front

MVV 9 C

rear

MVV 10 C

rear

MVV 12 C

rear

MVV 14

C rear

MVV 9 D

MVV 10 D

front

MVV 12 D

front

MVV 14 D

front

MVV 9 D

rear

MVV 10 D

rear

MVV 12

D rear

MVV 14

D rear

Unloading height

780

830

780

830

545

620

545

620

Overall height

2570

2720

2920

3120

2570

2720

2920

3120

2570

2720

2920

3120

2570

2720

2920

3120

Wheel base

3635

3470

3635

Overall length

5240

5280

5340

5410

5075

5240

5280

5340

5410

5240

5280

5340

5410

Rear overhang

1540

1590

1655

1720

1595

1540

1590

1655

1720

1540

1590

1655

1720

Unloading length

2830

2900

2970

3030

320

1720

1750

1820

1890

1130

1140

1210

1280

Overall width

2470

2540

Width from wheels

2170

Height, hopper loading

1380

1420

1380

1420

1380

1420

1380

1420

Container height

1700

1800

2000

2200

1700

1800

2000

2200

1700

1800

2000

2200

1700

1800

2000

2200

Container length

3580

3670

3800

3930

3580

3670

3800

3930

3580

3670

3800

3930

3580

3670

3800

3930

Container overhang

560

600

660

730

560

600

660

730

560

600

660

730

MVV 18

TC fr

MVV 20 TC

MVV 23

TC fr

MVV 26

TC fr

MVV 18

TC rear

MVV 20

TC rear

MVV 23

TC rear

MVV 26

TC rear

MVV 18

TD fr

MVV 20

TD fr

MVV 23

TD fr

MVV 26 TD

MVV 18 TD

rear

MVV 20

TD rear

MVV 23

TD rear

MVV 26

TD rear

Unloading height

960

850

Overall height

2760

2860

3060

3260

2760

2860

3060

3260

2760

2860

3060

3260

2760

2860

3060

3260

Wheel base

5160

4995

5160

Overall length

7640

7670

7735

7800

7475

7640

7670

7735

7800

7640

7670

7735

7800

Rear overhang

2480

2510

2575

2640

2680

2480

2510

2575

2640

2480

2510

2575

2640

Unloading length

5200

5230

5300

5370

320

4120

4150

4520

4590

1110

1140

1210

1280

Overall width

2470

2540

Width from wheels

2090

Height, hopper loading

1540

Container height

1700

1800

2000

2200

1700

1800

2000

2200

1700

1800

2000

2200

1700

1800

2000

2200

Container length

5940

6100

6230

6360

5940

6100

6230

6360

5940

6100

6230

6360

5940

6100

6230

6360

Container overhang

570

600

660

730

150

570

600

660

730

570

600

660

730

Height for MVV double

beater, single axle:

MVV 18 C

MVV 20 C fr

MVV 18 C

rear

MVV 20 C

rear

MVV 18 D

MVV 20 D

MVV 18 D

rear

MVV 20 D

rear

Unloading height

840

630

Overall height

2640

2740

2640

2740

2640

2740

2640

2740

Height, hopper loading

1430

The equipment complies with safety standards. We reserve the right to change our equipment and their characteristics at any time.

2 Stowing diagram:

6. General safety rules

1) General

1. Never forget that knowledge, awareness and caution are the best way to ensure your

safety.

2. Regulations and rules relating to accident prevention, health and safety at work, and the

operation of vehicles on the public highway must be observed at all times.

3. Chapter 4 (Standard operating conditions) of this Instruction Manual, contains basic

directives that must be followed for the sake of your safety.

4. Make sure that no person, animal or obstruction is located near the equipment before it

is set in motion and throughout its operation or any other manoeuvre.

5. Children must never be allowed near the equipment.

6. Never carry passengers on the equipment.

7. Do not step on the hoods or on any other parts of the equipment, except areas provided

for this purpose (ladder, platform, and means of access to the work station).

8. Before carrying out any work on the equipment, ensure that it cannot be started up

accidentally.

9. All controls (ropes, cables, rods, hoses, etc.) must be positioned in the locations

provided for them so that they cannot accidentally initiate a manoeuvre likely to cause

an accident or damage.

10. Before use and after any adjustment or maintenance, ensure that all protective devices

are in position and in good condition, and that their latches are engaged.

11. Before use, check tightness of screws, nuts, connectors and wheels. Retighten if

required.

12. Do not wear loose clothing, long untidy hair and jewellery that might get caught in the

moving parts of the equipment.

13. Keep your hands, arms and feet well away from any moving parts, even those that are

slow-moving. Keep well away from moving parts.

14. If you detect any unusual noise or vibration, stop the equipment, and identify and

eliminate the cause of the incident before resuming work. Contact your dealer if

required.

2) Warning / Pictograms

1. Warnings and pictograms placed on the equipment provide information about safety

measures to be taken, that will contribute to avoid accidents.

2. Make sure that these warnings and pictograms remain clean and legible. If they are

damaged, ask for new stickers from the manufacturer (or agent).

3. If repairs are carried out, check that the replacement parts carry the same stickers as

those that have been removed.

Ref: 892 640

SAFETY AND OPERATING STICKER

CLEARLY placed IN FULL VIEW on the

front of all items of equipment, close to the

components used to connect the unit to the

tractor.

Ref: 892 720

Placed on container, above wheels

Réf : 892 720

Placé sur cuve au dessus des roues

Ref: 892 229

Placed on front casing

Ref: 892 651

Placed on stand

Ref: 892 653

Placed on front

and back part of

chassis

Ref: 892 453

Placed above the

conveyor’s exit sheet-

metal parts

Ref: 892 401

Placed above the 2 front

tensioners of conveyor

Ref: 892 785

Placed on container, above wheels

Ref: 892 719

Trapdoor opening indicator sticker

Stuck above the right slideway of

trapdoor

Ref: 892 721

Placed on oil

level reservoir

Ref: 892 652

Placed near the parts

which need greasing

See diagram

Ref: 892 227

Placed on front left side of

container, near ladder

Ref: 892 387

Placed at the back, near the spout

Stickers for use of equipment:

892 718 - C : MVV

Débit maxi 45l/min

Max. flow 45/min

Maximaler AusfluB 45 l/Min

Pression maxi 190 bars

Max. pressure 190 bars

Maximaler Druck 190 bars

892717 - B:MVV

Réf : 892 718

Placé sur le distributeur commande

manuelle

Ref: 892 717

Placed on electric

unit

Ref: 892 700

Placed at front of machine, on

left side of drawbar on models

MVV 9 to 14

Ref: 892 718

Placed on distributor, manual

control

Ref: 892 701

Placed at front of machine, on

right side of drawbar on models

MVV 18 to 26

3) Coupling

1. See chapter 5, Technical characteristics, page 9.

2. Hitching the machine to the tractor must only be carried out using the tractor’s rear

coupling points provided for this purpose.

3. Check the compatibility of the machine with the tractor (minimum engine power, type

of coupling, tractor PTO characteristics, etc.). Keep clear of the area between the tractor

and the machine until you have stopped the tractor’s engine and removed the starter key.

4. Keep clear of the area between the tractor and the machine during any lifting manoeuvre

of the tractor.

5. When manoeuvring, select the lowest possible tractor gear ratio. When coupling, attach

the equipment’s electric control unit in the tractor cab, ensuring that it cannot move

during operations.

6. Once the equipment has been coupled up, the hitch must be locked. Check the coupling

is correctly locked and in good condition before any movement.

7. Check that the equipment’s coupling does not create either an overload or poor weight

distribution on the tractor that might compromise stability:

- Do not exceed the maximum allowed loading for the tractor and equipment

attachment points.

- Where necessary, fit ballast weights to the mounts provided for this purpose in

accordance with the tractor manufacturer’s recommendations.

4) PTO (Power Take-Off) / Drive shaft

1. Read and learn the manufacturer’s instructions for the drive shaft, attached to the

transmission.

2. Check that the PTO guards are in place and in a good condition. Replace them

immediately if damaged.

3. Adjust the length between the tractor and the machine, retaining maximum engagement.

4. The minimum engagement length is 250mm. See white instruction stickers placed on

the front of the machine, n° 892 640 (page 13).

Before each operation, check that the drive shaft is in good condition and that it is fitted

and locked correctly.

5. Only use the drive shaft provided with the equipment or recommended by the

manufacturer.

6. Check before each use that the speed and direction of rotation of the tractor PTO are

compatible with the planned usage of the equipment.

5) Failure (or jamming of the equipment)

1. Stop the machine.

2. Disengage the tractor PTO.

3. Wait until all the moving parts are completely at a halt.

4. Stop the tractor engine and remove the starter key or disconnect battery (or electric

connector).

5. Put gear shift into neutral.

6. Engage the parking brake.

6) Maintenance and repair

6. a / General:

1. Maintenance and repair operations must only be carried out by qualified people.

2. Always maintain the equipment and its accessories in perfect working order to ensure

safe and efficient operation.

3. Check the cleanliness of oil.

4. Respect maintenance periods.

Before any servicing or repair:

5. Check the stability of the machine and its components.

6. Lower the equipment to the ground.

7. Fit any provided stability devices (stands, etc.).

8. Check that all moving parts are stopped.

9. Disengage the tractor PTO.

10. Disconnect the hydraulic power hoses between the tractor and the machine.

11. Stop the engine and remove the starter key, disconnect the battery (or the electric

connector).

12. Engage the hand brake.

13. Place the gear shift lever of the equipment into neutral.

14. Allow any component likely to be at a high temperature to cool down.

15. Close the safety valve(s) at the entry of the door cylinder(s) as soon as the door is

open, and before anyone intervenes inside the mixing container (Ex: changing the

knives). Before entering the container, remove the articulated deflector cover of the

trapdoor, for a container with direct exit or of the conveyor, for a container with

conveyor.

6. b / Welding operations:

1. When carrying out any welding operation on the equipment, disconnect the electric

connector and the tractor battery.

2. Disconnect and protect any hoses (particularly rubber) and any electric cables to

ensure that they are not damaged by incandescent particles that could cause oil loss or

a short circuit.

6. c / Servicing the tyres:

1. Only carry out work on tyres if you have the necessary specific tools and experience.

2. Incorrect fitting could seriously compromise your safety.

3. If in doubt, call in qualified staff.

4. Do not fit tyres of a different type from those recommended by the manufacturer.

5. Ensure that the tyres are inflated to the pressures recommended by the tyre

manufacturer (see stickers pages 13 and 14).

6. d / Electric servicing:

Before carrying out any work on the electric system, disconnect the electric connector.

6. e / Hydraulic servicing:

1. Place all hydraulic distributors into neutral (rest).

2. Stop the tractor engine and remove the starter key.

3. Before working on the hydraulic system, check that the installation is not under

pressure.

4. Eliminate pressure before disconnecting hydraulic lines.

5. Before restoring pressure in the hydraulic lines, check that all connectors are fully

tightened and that the hydraulic hoses are in good condition and correctly protected.

6. f / Repairs:

1. Any failure that might compromise safety must be eliminated.

2. Carry out immediate repairs on any leak or failure affecting the hydraulic or electrical

systems. These must be done by qualified staff.

3. Do not attempt to find a hydraulic oil leak (under pressure) using fingers.

4. Damaged or defective protective devices or casings must be replaced immediately.

5. Any original protective device fixed to the equipment must not be removed or

modified.

6. Hydraulic hoses that originate from another hydraulic system must not be re-used.

7. When a rigid or flexible line is damaged, it must be replaced immediately.

8. Repairs affecting components under pressure or electrically powered require special

tools and procedures. They must only be carried out by qualified staff.

7. Environmental protection

Ground pollution:

1. Make sure that you do not spill or discard in any drainage system used lubricating oil

or other substances such as hydraulic oil…

2. Collect used fluids in sealed, clean containers designed for the purpose. Avoid using

containers used for food or drink bottles.

3. Used tyres. It is against the law to store tyres or to dump them, dispose of them in the

natural environment or burn them in the open air. Take them to a dealer or an

approved collector.

8. Fitting and installation

Hitching to the tractor

1 - COUPLING

1. See page 9 technical characteristics / and page 16 coupling.

2. Read sticker page 13 ref: 892 640.

3. Couple the ring on the drawbar of the mixer to the attachment point or axle hook on

the rear of the tractor.

4. Check the lockings.

2 –DRIVE SHAFT

A/ Primary drive shaft

1. See page 16 PTO / Drive shaft.

2. Read sticker page 13 ref: 892 640.

3. Read the manufacturer’s instructions concerning the drive shaft, attached to the

transmission.

4. Check the safety conditions of the guard. If it shows any sign of damage, it must be

replaced before the equipment is used.

5. The drive shaft is placed between the tractor and the mixer.

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