Taarup 4024 User manual

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No.68.031.505 / Index 114-02 From serial No.: 387.064
Taarup 4024-4028-4028C
4032-4032C-4036-4036C
Operator's manual

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Contents
Page
Technical data (Fitting to the tractor)................................................................ 7
Machineidentification....................................................................................... 8
Introduction ....................................................................................................... 9
Safety ................................................................................................................ 11
General safety instructions..................................................................... 11
Supplemental safety instructions............................................................ 15
Safety instructions during crane lift ....................................................... 21
New machine, - be careful................................................................................. 23
Technicaldescription/function........................................................................... 25
"Swivel hitch" - Mounting - coupling................................................................ 27
"Drawbar with wide angle shaft" - Mounting - coupling .................................. 31
Operation - adjustment ...................................................................................... 35
Optionalequipment ........................................................................................... 43
Maintenance ...................................................................................................... 49
Lubrication ........................................................................................................ 55
Directions for repair .......................................................................................... 63
Problem/Fault Analysis and Correction ............................................................ 72
Winter storage ................................................................................................... 74
Diagram ............................................................................................................ 75
Scrapping of machines ...................................................................................... 76
TechnicalInformation ....................................................................................... 77
Subject index ..................................................................................................... 78

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Alle mål er ca.mål og er angivet i mm. /All measurements are approximate and stated in mm. / Toutes les dimensions
sont données en millimètres. / Alle Maßangaben sind annähernd und in mm. / Alla mått är ca mått och angivet i
mm.
4028 C = 5700
4032 C = 6100
4036 C = 6500
ij
d
c
gf
e
Transport 4028 C - 4032 C - 4036 C = 7140
4028 C - 4032 C - 4036 C = 6350
l
k
m
355
h = transport
650
1180
1220 1200
2450
*) Does not apply to 4028 C, 4032 C & 4036 C.
Models 4024 - 4028 - 4028 C - 4032 - 4032 C - 4036 - 4036 C
4024 4028+C4032+C 4036+C
c 2400 2800 3200 3600
d 2740 3120 3500 3880
e 2580 3050 3350 3730
f 580 620 620 620
g 1900 2280 2580 2960
h 2390 2770 3150 3530
min. 1115 1115 1115 1115
max. 1195 1195 1195 1195
min. 960 *) 1140 *) 1300 *) 1300
max. 1115 *) 1305 *) 1480 *) 1480
min. 4555 *) 4440 *) 4860 *) 5070
max. 4625 *) 4545 *) 4965 *) 5175
min. 5190 *') 5205 *) 5620 *) 5830
max. 5205 *) 5225 *) 5645 *) 5855
min. 4835 *) 4850 *) 5265 *) 5475
max. 4850 *) 4870 *) 5290 *) 5500
o *)1370 *)1570 *)1770
m
Model
s
i
j
k
l
o

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}
Technical data (Conversion table for SI-units, - see page 77).
Model 4024 Model 4028 + C Model 4032 + C Model 4036 + C
Weight with swivel hitch .............................................. kg 1380 1480 1650 1760
**) 1530 **) 1700 **) 1810
Weight with wide angle shaft ....................................... kg 1320 1420 1580 1680
P.T.O. (power take off - number of revolutions):
Machines with swivel hitch ............................. r.p.m. 540/1000 540/1000 540/1000 540/1000
Machines with wide angle shaft....................... r.p.m. 540 540 540 540/1000
Hydraulic connection: 1 set double-acting..................
+ 1 pc. single-acting................
Power requirement........................................................ kW (HP) 45 (60) 50 (70) 60 (80) 70 (90)
Number of discs............................................................ pcs. 6 7 8 9
Number of knives replaceable ...................................... pcs. 12 14 16 18
Stubble height (continously variable adjustable) ......... mm 30 - 40 30 - 40 30 - 40 30 - 40
high cut skids (optional equipment) ................ mm max. 80 max. 80 max. 80 max. 80
Speed conditioner, ........................................................ r.p.m. 600 or 900 600 or 900 600 or 900 600 or 900
Speed of discs ............................................................... min-13000 3000 3000 3000
Tyre sizes ...................................................................... 10.00 - 12 10.00 - 15 10.00 - 15 10.00 - 15
or 10.00 - 15 or 15.00 - 17 or 15.00 - 17 or 15.00 - 17
Working speed (depending on crop) ............................ kph 6 - 15 6 - 15 6 - 15 6 - 15
Cutting width ................................................................ mm approx. 2400 2800 3200 3600
Transport width............................................................. mm approx. 2400 2850 3150 3550
Model 4028 C - model 4032 C - model 4036 C cannot be fitted with a wide-angle hitch.
The weight applies to the models 4028 C - 4032 C & 4036 C.
We reserve the right to make alterations without notice. We also make reservations as to possible misprints in this manual.
Fitting to the tractor
The tractor must be of a suitable size, adhere to the local laws. The minimum kW/HP are shown
above.Whenoperatingonhillygroundoroperatingwithheavycropsa bigger tractor is recommend-
ed.
Machines with swivel hitch: Couple the drawbar to the lift arms of the tractor. The lift arms must be equipped with
stabilizing chains.
Machines with wide angle shaft: Couple the drawbar to the drawbar of the tractor. The drawbar must be fitted
with a clevis and should be longitudinally adjustable, - see page 33 top.
Dimensions drawing, page 6:
Models 4024 - 4028 - 4032 - 4036: The position of the towing eye for machines with wide-angle hitch is shown by
Aand B. The position of the towing eye for machines with swivel hitch is shown by Cand D.
Models 4028 C - 4032 C - 4036 C: The position of the towing eye is shown by E, Fand G.
*)
a
*)
*)
**)

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Machine identification
The machine number and manufacturer can be found on the metal plate A.
Immediately after delivery of the machine the machine number and year of delivery
must be registered in the following scheme. Please quote this number on all service
matters.
The machine is marked CE, shown at B. This marking with appurtenant EU
statement of agreement means that the machine complies with substantial health and
safety demands, and that it is in accordance with the directives 89/392/EEC and
additional directives.
Machine No. :
Year of delivery :

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Introduction
We congratulate you on your new Taarup machine. You have chosen a
product which will give you satisfaction through a network of efficient
dealers where function, finish, follow up service, and spare parts are always
at hand.
AllTaarup machines are constructed and tested in association with farmers
and contractors to ensure optimal function and reliability.
Please read this manual before using your machine.
We wish you good luck - and a successful harvest.
Kverneland Group KertemindeAS
DK-5300 Kerteminde - Denmark
Phone [phone]
Fax [phone]

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Safety
1Any operator, service man and owner must be familiar with the warning instructions for the
machine in this manual, before operations commence.
Alwaysworkcarefullywithagriculturalmachinery. Read through andobservethesafetyinstructions
in this manual. Safety is your responsibility.
Pay particular attention to this symbol. It means that there could be a serious
hazard. It emphasises precautions which have to be complied with in order to prevent
accidents.
This symbol can be found throughout this manual and on the warning signs on the
machine. They are for your safety and should be observed at all times.
General safety instructions
2Be careful when otherpeople or animals are close by! Never start up the machine when people
or animals are close or on the machine or tractor. Never stand between the tractor wheels and
the machine.
Adhere to the local laws regarding children's minimum working age with agricultural machinery.
3Use of the machine. The machine must only be used for harvest of common grass crops. The
machine must not be used for harvest of maize.
4Use personal protection devices. Do not wear loose clothing which might catch in any of the
moving parts. In dusty conditions a suitable mask to EN 149 must be used.
Take care of excessive sound level. Certain tractor/implement combinations, dependant on operat-
ing conditions, may generate a noise level in excess of 85 dB at the operators ear, even in a 'Q' cab.
In these circumstances ear defenders must be worn. Keep cab windows and doors CLOSED at
all times to reduce noise level.
5Themachinemustonlybecoupledtoacorrectlysizedtractor. Noother machines or implements
must be coupled. The relationship between tractor weight and machine weight must be correct.
Local regulations governing this relationship must be observed.
Make sure that the tractor has the correct P.T.O. A machine intended for 540 r.p.m. P.T.O. input
speed must never be coupled to a tractor with 1000 r.p.m. P.T.O. output speed.
6Couplingoftractor and machine must be carried out as laid down in the instructions. All drawbar
pins must have locking split pins. Observe all local laws regarding road transport, - please note
that some countries require the use of safety chains.
7Work in a safe way. The tractor engine must ALWAYS be stopped and the ignition key removed
before carrying out repairs, cleaning, lubricating or maintaining the machine.

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1Safety guards. Make sure that ALL GUARDS are in good order and fitted correctly. Do not
attempt to start the machine before ensuring this.
Pay particular attention to the plastic guards of the P.T.O. shaft. If damaged they must be
replaced. The chain locks of the guards MUST always be fitted on a suitable place on the tractor
and the machine to prevent the outer plastic guards turning around.
2Hydraulics. Be very careful when dealing with hydraulics. Use eye protection and gloves. Escap-
ing hydraulic oil under pressure might penetrate into the skin and cause serious infection. See a
doctor if you have been exposed to injury.
Be watchful - damaged hydraulic hoses must be replaced immediately. Do never use sealing tape
or similar to repair the hoses. The hoses must be securely fixed. All hydraulic hoses of the
machine should be replaced at least every 4 years.
3Remember when uncoupling, and when leaving tractor/machine. When uncoupling, all
hydraulic functions must be in neutral position. The machine must be lowered to the ground and
be safely secured. Place backstop at the wheels of the machine. Never allow children to play or
even stay near agricultural machinery.
4Drivesafely. Beware of your responsibility, - carelessness or slovenliness can cause serious injury
or death.
When the machine is in operation: Pay attention to the fact that models 4024 - 4028 in hilly
ground conditions can be unstable in raised position. This can be abated by fitting a balancing
weight in the left hand side (optional equipment, - see page 43).
Before transporting on public roads: Always check that wheel-fixing bolts are tightened, that
the coupling is in order, and that hydraulic systems and pawls are locked, see the manual of the
machine. Drive carefully. Reduce speed when turning and driving on uneven ground, - take care
that machine is not swinging and becoming unstable.
Be aware of the danger of overturning when working on slopes or soft ground.
The machine must not be used in situations that can make the tractor unstable.
5Lighting. It is the responsibility of the owner/operator to provide correct lamps and reflectors on
the machine, when it is being transported on public roads during lighting-up time. Observe the
local laws.
6Safetyequipment.Alwayscarryfirst aid equipment on the tractor.Alsoobservethelocal legislation
concerningfire extinguishers. When working with hay or straw a fire extinguisher must be available
at all times.
7Spare parts. For safety reasons use only original spare parts. If injury occurs when using non-
original spare parts the Taarup warranty is invalidated.
8Maintenance. Take care that the machine is properly maintained and kept in good safe working
condition. Never change the technical constructions of the machine.

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Supplemental safety instructions
1 - 2The machine is equipped with aWARNING decalls. If the decalls are damaged they must
be replaced, - order number for a complete set of decalls is 68.886.000.
In the following the placing of the warning decalls are shown and details of the danger.
Warnings for swivel hitch
3WARNING. Your body could be drawn into the P.T.O. shaft! Do not remove or open guards
before the machine has stopped rotating. The tractor engine must be stopped, the ignition key
removed and the hand brake applied.
4WARNING. Rotating machine components! Never allow children to stay near agricultural
machinery. Only the operator is allowed to stay near the machine.
5WARNING A. Be careful! Read and understand the instructions before the machine is put into
service.
WARNING B. Be careful! The tractor engine must ALWAYS be stopped and the ignition key
removed before carrying out repairs, cleaning, lubricating or maintaining the machine.
6WARNING. Your body could be drawn into the P.T.O. shaft! Do not remove or open guards
before the machine has stopped rotating. The tractor engine must be stopped, the ignition key
removed and the hand brake applied.
Warnings for wide angle shaft
7WARNING. Your body could be drawn into the P.T.O. shaft! Do not remove or open guards
before the machine has stopped rotating. The tractor engine must be stopped, the ignition key
removed and the hand brake applied.
8WARNING C.Be careful! Read and understand the instructions before the machine is put into
service.
WARNING D. Be careful! The tractor engine must ALWAYS be stopped and the ignition key
removed before carrying out repairs, cleaning, lubricating or maintaining the machine.
WARNING E. Rotating machine components! Never allow children to stay near agricultural
machinery. Only the operator is allowed to stay near the machine.

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1WARNING. Your body could be drawn into the P.T.O. shaft! Do not remove or open guards
before the machine has stopped rotating. The tractor engine must be stopped, the ignition key
removed and the hand brake applied.
Warnings for basic machine
2WARNING. Foot could be cut away! Do not remove or open guards before the machine has
stopped rotating. The tractor engine must be stopped, the ignition key removed and the hand brake
applied.
3WARNING. Your body could be crushed! Do not work under the machine unless the cylinders are
equipped with safety devices S. The tractor engine must be stopped, the ignition key removed
and the hand brake applied.
Transport: Fit safety devices Son the lifting cylinders in the right and left hand sides.
4WARNING. Fingers or hand could be drawn into the chain transmission! Do not remove or open
the guard before the machine has stopped rotating. The tractor engine must be stopped, the igni-
tion key removed and the hand brake applied.
5WARNING. Your body could be drawn into the machine! During all work with the rotor the
tractor engine must be stopped, the ignition key removed and the hand brake applied.
6WARNING. Danger of stone throwing! Keep a safe distance from the machine. No persons are
allowed close to the machine when it is operation. If the tarpaulin is damaged it must be replaced.

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1-2WARNING. Foot could be cut away! Do not remove or open guards before the machine has stop-
ped rotating. The tractor engine must be stopped, the ignition key removed and the hand brake
applied.
3WARNING.Your body could be drawn into the machine! During all work with the rotor the tractor
engine must be stopped, the ignition key removed and the hand brake applied.
4WARNING.Your body could be crushed! Do not work under the machine unless the cylinders are
equipped with safety devices, see page 49. The tractor engine must be stopped, the ignition key
removed and the hand brake applied.
5WARNING. Fingers or hand could be crushed! Notice the danger of crushing at springs when the
machine is raised.
6WARNING. Release of accumulated energy! Never try to dismantle the balance spring. It is pre-
tightened to 300 - 400 kg. The spring must be replaced as a joint unit, - see page 71.
Models 4024 - 4028 - 4032 - 4036:
7WARNING. Be careful! The drawbar cylinder chain must always be fitted during transport.

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aa
aa
a
aa
aa
a
Maskinermedsvingtræk
Machineswithswivel hitch
Maskinermedvidvinkeltræk
Machineswithwide angle hitch
Model 4024 Models 4028 + C Models 4032 + C Model 4036 + C
1190 kg 1290 kg 1457 kg 1570 kg
Model Models Models Model
4024 4028 + C 4032 + C 4036 + C
1380 kg 1480 kg 1650 kg 1760 kg
1320 kg 1420 kg 1580 kg 1680 kg
*) The weight applies to the models 4028 C, 4032 C and 4036 C.
*) 1530 kg *) 1700 kg *) 1810 kg