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Humbaur HS Series User manual

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Operating Instructions
en
Series 10000 humbaur.com
Flat bed HS (5 t - 10.9 t)
Construction machine transporter
2
1
This operating manual is intended to be
read carefully and understood and all its
instructions followed by all persons with
responsibility for the Humbaur GmbH
vehicle and its modules.
Humbaur GmbH accepts no liability for
any damage, injuries or malfunctions
resulting from a failure to do this.
It is therefore imperative that you
read and follow all the
instructions, warnings and notes
in this manual before driving for
the first time.
Please note that the figures are to be
considered sample figures and may
deviate from the actual appearance /
equipment.
Also read and observe the
operating manuals for
components such as axles,
landing gear, etc.
The technical documentation is part of
the product and should be kept in the
driver's cab of the towing vehicle for
reference.
This operating manual draws attention to
particularly important details with regard
to the operation and use of the trailer and
to the required care and maintenance
work. Only with this information is it
possible to avoid errors and ensure fault-
free operation.
The manufacturer reserves the right to
correct errors and make technical
changes to the design, equipment and
accessories referred to in the
information, illustrations and descriptions
of the operating manual
Humbaur GmbH
Mercedesring 1
89368 Gersthofen (Germany)
No claims whatever may consequently
be derived from the information,
illustrations and descriptions contained
herein.
Obligations of the operating company
Only operate the trailer when it is in
perfect condition.
Ensure that the operating manual is
included when the trailer is sold, for
example.
Use only trained and instructed
personnel.
Ensure compliance with the
operating manual throughout the
life of the trailer and that the
correct protective clothing (See
"Personal protective equipment/
rules and prohibited activities"
on page 21) is worn.
Provide the required
consumables and working and
other materials.
2
Contents of this operating manual
Identification
Dimensions, weights and performance
data can be found in the trailer's registra-
tion documents.
The relevant trailer should be indicated on delivery by means of a cross.
Vehicle type Version 
HS - Flat bed (GG 5 t); upright ramp planks; with support wheel HS 504020 BS
HS - Flat bed (GG 5 t); upright ramp planks; with support wheel HS 504520 BS
HS - Flat bed (GG 6.5 t); upright ramp planks; with support wheel HS 654020 BS
HS - Flat bed (GG 6.5 t); upright ramp planks; with support wheel HS 654520 BS
HS - Flat bed (GG 8.9 t); upright ramp planks; with support foot HS 895020 BS
HS - Flat bed (GG 10.5 t); upright ramp planks; with support foot HS 105020 BS
HS - Flat bed (GG 10.9 t); upright ramp planks; with support foot HS 115020 BS
HS - Flat bed (GG 10.5 t); upright ramp planks; with support foot HS 106020 BS
HS - Flat bed (GG 10.9 t); upright ramp planks; with support foot HS 116020 BS
HS - Flat bed (GG 10.9 t); upright ramp planks; with support foot; for mill transport HS 106020 BS

3
Contents of this operating manual
Keyword index
Use the keyword index starting on page
5to search for specific topics.
1 Safety
The chapter entitled "Safety" starting on
page 9contains safety-related
information on handling the trailer
properly.
Read this chapter before driving for the
first time.
2 General Information
The chapter entitled "General
information" starting on page 23 provides
information on vehicle identification.
3 Operation
The chapter "Operation" starting on page
33 provides information on using
interchangeable containers, correct load
distribution, and coupling and uncoupling
the trailer.
4 Operation of the chassis
The chapter entitled "Operation of the
chassis" starting on page 61 provides
everything you need to know about the
controls of the chassis such as the
raising/lowering system, landing gear.
5 Body
In chapter "Operation:", from page 99,
you can see how to operate the vehicle
body properly, for example folding the
longitudinal stop up and down, securing
twist-lock mechanisms, or climbing aids.
6 Electrical system
In the chapter "Electrical system",
starting on page 139, you will find
information on the lamps, connectors
and assignments.
7 Inspection, care and
maintenance
In the chapter "Inspection, care and
maintenance", starting on page 161, you
will be informed of the activities required
for maintaining operational safety and
the value of your vehicle.
8 Troubleshooting
The chapter entitled "Troubleshooting"
starting on page 213 tells you what to do
in the event of problems or malfunctions
and provides contact details for
Humbaur's service team.
Contents of this operating manual
4
5
Index
A
ABS 63
ABS converter / voltage transformer 145
Address
Manufacturer 1
Replacement parts 215
Service 215
B
Body 99
Brake nameplate 183
Brake system
Troubleshooting 217
C
Care 161
Central lubrication 168
Chapter
Electrical system 139
General information 23
Inspection, care and maintenance 161
Operation 33
Operation body 99
Operation of the chassis 61
Safety 9
Troubleshooting 213
Chassis
Operation 61
Check
Departure 59
Parking 59
Cleaning
Aluminium surfaces 207
Cleaning alloy wheels 204
Galvanised steel surfaces 206
Painted or powder-coated steel surfaces
206
PVC/synthetic fabric 207
Rubber/seals 208
Wooden components 208
Cleaning coupling heads 185
Cleaning line filter 186
Cleaning the Duo-Matic coupling 187
Clearance lights 156, 192
Coefficient of friction matching 121
Compressed air tank 86
Connecting electrical system 143
Connection element 43
Connector
13-pin (ISO 11446-12V) 145, 151
15-pin (ISO 12098) 148
7-pin (ISO 1185) 152
7-pin (ISO 1724-12V) 150
7-pin (ISO 3731) 152
7-pin (ISO 3731-24V) 153
7-pin (ISO 7638 - EBS) 149
ABS/EBS 63
Connector pin assignment
7-pin (ISO 3731-24V) 153
Consumables
Disposal 210
Lubricating grease 168
Contact
Humbaur Service Partners 215
Parts logistics 215
Technical customer service 215
Contact assignment 148
15-pin (ISO 12098) 148
7-pin (ISO 1185) 152
7-pin (ISO 3731) 152
7-pin (ISO 7638 - EBS) 149
Contact assignment, connector
6
13-pin (ISO 11446-12V) 145, 151
7-pin (ISO 1724-12V) 150
Conveyor belt carrier 129
Coupling 53
Duo-Matic 69
Coupling heads
Duo-Matic 69
Red (supply line) 64
Yellow (brake) 64
Curtain
Cleaning 207
D
Diagnosis connection for EBS/ABS 183
Disposal
Batteries 210
Tyres 210
Used oil/lubricants 210
Documentation
Axle/wheel maintenance 163
Certificate of general inspection/safety
assessment 163
Draining the compressed air tank 87
Drawbar height adjustment
Lubrication 169
operation 55
Drive-up ramps 104
Driving over 116
Lowering 111
slide 110
Driving off 17
Duo-Matic 69
E
EBS 63
Electrical system 139
Maintaining 191
Troubleshooting 218
Emergency release device
Brake 188
Environmental pollution
Poison 210
Environmental protection regulations
203
F
Folding support 79
Lubrication 169
operation 81
Folding supports 101
operation 102
Form-fit load securing 126
Friction-lock load securing 124
G
Geared support winch 72
General information 23
H
Handling plugs 143
High-pressure cleaners 204
Humbaur Service addresses 215
I
Identification 2
Intended use 10
L
Lashing points 125
Licence plate light 157
Lighting
Clearance lights 192
Filament lamps 192
Maintenance 191
Marking light 192