Jema T20 User manual

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Jema Agro A/S - Kløservejen 2, Sahl - DK-8850 Bjerringbro - Tel.: [phone]
Version 70501.2
MANUAL
CHAIN ELEVATOR T20/T40

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Contents
Contents .........................................................................................................................................2
Introduction ....................................................................................................................................4
EU Declaration of conformity ..........................................................................................................5
Conditions for use...........................................................................................................................6
General information ........................................................................................................................7
Delivery ..................................................................................................................................7
Storage...................................................................................................................................7
Noise level measuring.............................................................................................................7
Type plate ..............................................................................................................................8
Construction ...........................................................................................................................8
Capacity .................................................................................................................................9
Technical specifications – power consumption ......................................................................10
Elevator head .......................................................................................................................12
Elevator extension ................................................................................................................12
Elevator boot .......................................................................................................................13
Scale drawing T20/T40 .........................................................................................................14
Scale drawing T20/T40 with 90° bend ..................................................................................15
Upon receipt.........................................................................................................................16
Warning labels......................................................................................................................16
Foundation...........................................................................................................................17
Lifting equipment ................................................................................................................17
Lifting instructions ................................................................................................................18
Weight table – individual components T20/T40.....................................................................19
Weight table T20/T40...........................................................................................................21
Weight table T20 with 90° bend ...........................................................................................22
Weight table T40 with 90° bend ...........................................................................................23
Assembly ......................................................................................................................................24
Sealing .................................................................................................................................25
Elevator bottom section ........................................................................................................26
Elevator top section..............................................................................................................27
Elevator with auger trough d135 ..........................................................................................29
Elevator with 90° bend .........................................................................................................30
Fitting of gear motor ............................................................................................................31
Elevator extensions...............................................................................................................32
Elevator chain.......................................................................................................................33
Assembly of elevator ............................................................................................................35
Potential equalization ...........................................................................................................36
Height attachment................................................................................................................37
Support of increasing elevator ..............................................................................................38
Upstart ................................................................................................................................39
Elevator stops – faultfinding .................................................................................................39
Maintenance .................................................................................................................................40
Gear motor...........................................................................................................................40
Elevator chain.......................................................................................................................41
Rubber slats .........................................................................................................................41
Bearings ...............................................................................................................................41

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Lubrication of bearings .................................................................. 42
Elevator head ................................................................................ 42
Elevator boot ................................................................................ 42
Leaks ............................................................................................ 42
Noise and vibrations ...................................................................... 42
Disposal................................................................................................. 43
Options/accessories ............................................................................... 44
Inspection door with inlet.............................................................. 44
Inlet piece for Flex elevator boot.................................................... 45
Bends 180x180 ............................................................................. 45
Inlet d200 for Flex elevator boot, one-side ....................................46
Gear motor drive for auger dia.135/180......................................... 47
45° inlet for extension...................................................................48
Hopper for 0,5m inlet troug........................................................... 49
Side inlet for horizontal extension..................................................49
Inlet for horizontal extension ......................................................... 50
Hopper for elevator ....................................................................... 50
Spare parts T20/T40 ..............................................................................51
With Ø135 auger...........................................................................51
With Ø180 auger...........................................................................52
With 90° bend............................................................................... 53
Part list T20/T40 .................................................................................... 54
Maintenance T20/T40 ............................................................................ 57

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JEMA AGRO A/S is a modern factory, which specializes in producing and delivering equipment for transport systems for raw
or cleaned grain, seeds and granulates.
Our current product range is the result of more than 75 years experience in machine development especially for the
agricultural sector in close collaboration with our customers – and our company is highly regarded in the industry due to
the quality and versatility of our products.
JEMA AGRO A/S conveyors and transport systems are compatible with ALL types of dryer- and silage systems.
Important!
Please read these instructions carefully before assembly and use.
Introduction

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The manufacturer: JEMA AGRO A/S
Kløservejen 2, Sahl
DK-8850 Bjerringbro
Phone [phone]
Hereby declares that:
Product: Chain elevator
Type: T20/T40
Year of production: 2006
• Conforms to the Machine directive 2006/42/EF with special reference to the directive
appendix 1 regarding major health- and safety regulations regarding construction and
production of the machines
The following standards have been applied:
EN ISO 12100-1:2005 Basic terminology and methodology
EN ISO 12100-2:2005 Technical principles
EN 1050:1997 Principles for risk assessment
• is in accordance with EMC-directive 04/108/EF of 15th December 2004 regarding
electromagnetic compatibility.
Director Jens-Peter Pedersen
Title Name
04.12.2008
Date Signature
EU Declaration of conformity

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Conditions of use
JEMA AGRO A/S chain elevators T20/T40 have been constructed for transport of grain, granular materials and
seed mix.
• The chain elevators T20/T40 must only be used for the product(s) specified in the contract.
• The electrical connections must be done by a qualified electrician.
• The chain elevators T20/T40 must be potential adjusted in accordance with the current local regulations
• The chain elevators have been thoroughly controlled regarding maintenance, and a checklist has been drawn up
containing regular cleaning- and maintenance intervals. If these intervals are not observed, the JEMA AGRO
conditions for a trouble-free operation cease to exist and the warranty will be invalid.
• During installation, maintenance or repair the electric supply to the chain elevators must be disconnected
and secured against accidental reconnection.
• The user manual must be kept / be available in close proximity to the chain elevator T20/T40

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Delivery
The chain elevator is disassembled for shipment. Standard packing (pallet/wooden boxes,
grid boxes, etc.) Regarding the actual transport there are no specific requirements apart
from normal consideration.
The shipment includes the parts stated in the order confirmation.
Please read this manual carefully before installation and use.
Storage
There are no precautions regarding long-time storage.
After delivery the components must be kept in a suitable, dry storage area before
installation.
Noise level
A noise level test was conducted for the chain elevator. The level has been measured in a
distance of 1 m from the conveyor surface and at a height of 1.6 m from the floor level.
During the test the chain elevator was running unloaded, which is the operational state of
maximum noise level.
The measured noise level is not higher than 70 dB
General information

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Type: XXXXX
Model: XXXX
År: XXXX
JEMA AGRO A/S
Sahl, DK-8850 Bjerringbro
tlf. [phone]
www.jema.as
Type Plate
The type plated is fitted on the drive station.
Construction
The chain elevator type T20/T40 is made up of standard elements, which can be combined and easily integrated into all
grain conveyor systems. It is characterized by a large capacity and compact dimensions. Both elevators work efficiently in
all positions and compared to their capacity (output), they both have low power consumption.
The chain elevator is made of galvanized steel, which makes it perfectly suited for outdoor use. It is furthermore fitted
with a high quality roller chain with bolted rubber flights.
The chain elevator can be combined for both vertical and horizontal transport by using side augers in troughs. These are
driven from the elevator bottom shaft, so both elevator and side auger are driven by the same motor, alternatively the
side auger can by driven separately by a directly connected gear motor.
The side auger in trough is available for both left and right elevator. The augers are Ø135 or Ø180.
135 diameter augers have an inclination of S60, S90, S125, available in lengths of 2.0m, 1.25m, 1.0m, and 0.5m.
180 diameter augers have an inclination of S160 available in lengths of 2.0m, 1.0m, and 0.5m
Another combination of vertical and horizontal transport can be obtained by using a 90° bend. The inlet trough is fitted
horizontally and attached with a 90° bend to the vertical part of the elevator. The inlet troughs are available in lengths of
2.0m, 1.0m and 0.5m.
The chain elevator consists of:
• Elevator head
• Elevator boot
• 2.5m extensions with inspection door
• Extensions from 0.125m to 2.5m
• Chain with rubber slats
• Motor
• Possibly side augers
• Possibly inlet for extensions (retun side)

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Capacity
The table below shows the various density max capacities:
Above capacity measured in cleaned, storable material at a power supply of 50 Hz
The capacity varies according to the nature of the material.
Max capacity for chain elevator without auger:
Above capacity measured in cleaned, storable material at a density of 750 kg/m³.
Capacity with side auger from one side:
Above capacity measured in cleaned, storable material at a density of 750 kg/m³.
Density T20 (33 m3/h) T40 (60 m3/h)
650 kg. pr. m3 21 t/h 39 t/h
700 kg. pr. m323 t/h 42 t/h
750 kg. pr. m3 (wheat) 25 t/h 45 t/h
Above capacity measured in cleaned, storable material at a density of
750 kg/m³.
T20, inlet from both sides without propeller 14 t/h
T20, inlet from both sides with propeller 25 t/h
T40, with inlet from both sides without propeller 25 t/h
T40, with inlet from both sides with propeller 45 t/h
Auger
d135 S125 Auger d135 S90 Auger d135 S60 Auger
d180 S160
Elevator with gear motor 280 rpm
Elevator with pulley kit motor 1440 rpm
rpm.: bottom shaft / auger 315 rpm
22,0 t/h 17,0 t/h 13,0 t/h -
Elevator with gear motor 180 rpm
Elevator with pulley kit motor 1000 rpm
rpm. bottom shaft / auger 210 rpm
15,0 t/h 11,0 t/h 9,0 t/h -
Auger driven by separate gear motor 250 rpm 17,5 t/h 12,5 t/h 10,0 t/h -
Auger driven by separate gear motor 280 rpm 19,5 t/h 15,0 t/h 11,5 t/h -
Auger driven by separate gear motor 315 rpm 22,0 t/h 17,0 t/h 13,0 t/h -
Auger driven by separate gear motor 405 rpm 28,0 t/h 22,0 t/h 17,0 t/h -
Auger driven by separate gear motor 225 rpm - - - 45 t/h

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J
Inlet trough adjustment:
The capacity is measured at a density of 750 kg/m³.
Important! – The J dimension in the table is just for guidance.
Important! - Remember to adjust the inlet plates before starting.
Technical specifications – power consumption
Chain elevator T20 - power consumption in kW:
Chain elevator T40 - power consumption in kW:
Additional power consumption per meter auger in trough d135 = 0.35 kW.
Additional power consumption per meter auger in trough d180 = 1,00 kW.
The capacity is measured at a density of 750 kg/m³.
T20 J
opening Capacity t/h T40 J
opening Capacity t/h
Gear motor
280 rpm
15 5
Gear motor
280 rpm
15 25
25 11 25 31
35 18 35 38
45 25 45 45
Gear motor
180 rpm
20 10
Gear motor
180 rpm
20 30
35 16 35 40
50 23 50 50
65 30 65 60
Type 0-9 m 10-12 m 13-16 m 17-20 m
T20 2,2 kW 3,0 kW 4,0 kW 5,5 kW
Type 0-7 m 8-10 m 11-14 m 15-20 m
T40 2,2 kW 3,0 kW 4,0 kW 5,5 kW

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Heigth,
metres
Length
2,35 m 3,35 m 4,35 m
kW
T20/T40 kW T20/T40 kW T20/T40
3,65 2,2/3,0 2,2/3,0 2,2/3,0
4,61 2,2/3,0 2,2/3,0 2,2/3,0
5,61 2,2/3,0 2,2/3,0 3,0/3,0
6,61 2,2/3,0 3,0/3,0 3,0/4,0
7,57 3,0/3,0 3,0/4,0 3,0/4,0
8,57 3,0/4,0 3,0/4,0 4,0/4,0
9,66 3,0/4,0 4,0/4,0 4,0/4,0
10,66 4,0/4,0 4,0/4,0 4,0/5,5
11,66 4,0/4,0 4,0/5,5 4,0/5,5
12,62 4,0/5,5 4,0/5,5 5,5/5,5
13,62 4,0/5,5 5,5/5,5 5,5/5,5
14,58 5,5/5,5 5,5/5,5 5,5/5,5
15,58 5,5/5,5 5,5/5,5 5,5/5,5
16,58 5,5/5,5 5,5/5,5
17,66 5,5/5,5
Heigth,
metres
Length
5,35 m 6,35 m 7,35 m 8,35 m.
kW
T20/T40 kW T20/T40 kW T20/T40 kW T20/T40
3,65 2,2/3,0 3,0/3,0 3,0/4,0 3,0/4,0
4,61 3,0/3,0 3,0/4,0 3,0/4,0 4,0/4,0
5,61 3,0/4,0 3,0/4,0 4,0/4,0 4,0/5,5
6,61 3,0/4,0 4,0/4,0 4,0/4,0 4,0/5,5
7,57 4,0/4,0 4,0/4,0 4,0/5,5 4,0/5,5
8,57 4,0/4,0 4,0/5,5 4,0/5,5 5,5/5,5
9,66 4,0/5,5 4,0/5,5 5,5/5,5 5,5/5,5
10,66 4,0/5,5 5,5/5,5 5,5/5,5 5,5/5,5
11,66 5,5/5,5 5,5/5,5 5,5/5,5 5,5/5,5
12,62 5,5/5,5 5,5/5,5 5,5/5,5
13,62 5,5/5,5 5,5/5,5
14,58 5,5/5,5

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Elevator extensions
The extensions are available in various lengths:
2.5 m, 2.0 m, 1.0 m, 0.5 m, 0.25 m, 0.125 m.
Extensions with inspection doors are available in
lengths of 2.5 m.
Inlet troughs are available in lengths of:
2.0 m, 1.0 m, and 0.5 m.
The elements can be combined to obtain any
lengths - for the vertical elevator with steps
of 0.125 m. and with intervals of 0.5 m for the
horizontal elevator - up to a total length of 20.0 m.
Elevator head
The elevator head is delivered as a complete unit. The motor is supplied separately.
Outlet flange is 180x180mm and goes out in 60° - see dimension sketch.
There is transition piece to OK160 for T20, and transition piece to SK200 for T40.
Square bends 180x180 are available in 15°, 30° and 45° - see under accessories.
180x180 -OK160 Transition piece for T20 (00029) 180x180 - SK200 Transition piece for T40 (00115)

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Elevator boot
The open boot section is fitted in Trough under elevator from vertical position to 45°. Augers in trough can be
fitted to the open boot section or flex-boot in one or both sides.
Open elevator boot Trough under elevator
Flex-boot
Closed elevator boot

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A B C D E F G H I J K L M N
T20 374 560 459 329 386 OK160 180x180 279 270 365 335 310 520 500/1000/2000
T40 374 560 459 329 386 SK200 180x180 279 270 365 400 310 520 500/1000/2000
O P Q R S T U V W X Y Z Æ Ø Å
T20 25 135 452 262 347 264 280 505 798 215 330 835 554 297 188
T40 25 200 517 327 347 264 280 505 798 215 330 835 554 297 253
B
C
DE
F
G
H
I
J
I
K
L
MNO
P
Q
R
S
T
UV
V
X
Y
N
J
X
Y
V
W
J
Z
ÅØ
Æ
SK200
45°-90°
45°-90°
SK200
45°
45°-90°
400
300
A
60°
Scale drawing T20/T40 (geared motor)
Fill up around the auger trough with dry
sand, and then trim to the edges with
concrete.
Left auger in trough Right auger in trough Open elevator boot for trough under elevator
Concrete measure for auger in trough Ø135/Ø180
Flex elevator boot with SK200 inlet (45 t/h) Closed elevator boot with inlet for Extension
Trough under elevator
Separate drive for auger in trough / Flex elevator boot
Dimensions in mm
Dimensions in mm

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A
A B C D E F G H I J K L M N
T20 / T44 452 262 135 347 560 459 374 329 OK160 180x180 386 2500/2000/1000/500/250/125 279 720
T40 / T45 517 327 200 412 560 459 374 329 SK200 180x180 386 2500/2000/1000/500/250/125 279 720
A
O P Q R S T U V W X Y Z Æ Ø Å
T20 / T44 2000/1000/500 415 312 236 150 2000/1000/500/250 60 742 SK200 406 500 455 430 300 400
T40 / T45 2000/1000/500 415 312 236 166 2000/1000/500/250 60 742 SK200 406 500 455 470 300 460
B
C
D
E
F
GH
I
J
K
L
M
N
NOP
QR
S
D
T
U
V
W
J
X
Y
Z
U
Æ
Ø
Å
Å
Scale drawing T20/T40 with 90° bend (geared motor)
Inlet for uncontrolled
flow ex. under a silo
Dimensions in mm
Dimensions in mm

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Upon receipt
Please check that all parts and components are included in the shipment and check for possible transport damages.
NB: Make sure that the relevant supplier documentation is attached to the gear and motor.
In case of missing documentation, please contact JEMA AGRO A/S – remember to state the order no.
Remember all necessary safety equipment before installation.
Please read this manual carefully before assembly or installation work begins.
Warning labels
The chain elevator is fitted with warning labels.
Warning!
The covers and shields must
never be opened or removed, when
the machine is working.
Warning!
Always keep hands away from
rotating augers/propellers.

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Foundation
The chain elevator should be placed on a sufficiently hard, level surface that is able to carry the load in question.
Lifting equipment
Make sure to have the required SWL-approved lifting equipment/crane, required for the actual job.
The lifting equipment must be approved to carry the load in question.
The load capacity for the individual components can be found in “Parts list T20/T40” in this manual.
The total weight of the machine is stated in the section “Weight table chain elevator T20/T40”.
NB: Always make sure that nobody is standing under a suspended load.

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Lifting instructions
The drawing below shows how the the chain elevator can be lifted using attached brackets (brackest are accessories).
Lifting point

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Weight table – individual components T20/T40
Description T20
Part no.
Weight
kg
T40
Part no.
Weight
kg
Drive station right for gear motor 20400 26,0 40400 29,0
Drive station left for gear motor 20405 26,0 40405 29,0
Transition piece
180x180-OK160 / 180x180-SK200 00029 1,1 00115 1,1
Tension section 44095 12,7 45095 13,8
Elevator boot d135 51142 7,0 52142 8,0
Elevator boot d135, with ball
bearings in sprocket 51143 8,0 52143 9,0
Elevator boot, closed 51231 7,0 52231 8,0
Flex elevator boot 51312 20,0 52312 20,7
Flex elevator boot, with ball bearings in
sprocket 51316 22,0 52316 22,7
Extension 2.5 m with inspection door 51012 34,3 52012 40,4
Extension 2.5 m 51021 33,2 52021 39,1
Extension, 2.0 m 51022 26,8 52022 31,5
Extension, 1.0 m 51024 14,0 52024 16,4
Extension, 0.5 m 51025 8,1 52025 9,5
Extension, 0.25 m 51026 4,9 52026 5,7
Extension 1.25 m 51027 3,3 52027 3,9
Side inlet for cutout in side plate
SK200 / 180x180 51184 6,0 51184 6,0

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Weight table – individual components T20/T40
Description T20
Part no.
Weight
kg
T40
Part no.
Weight
kg
90° bend without chain with sprocket 51060 37,0 52060 42,5
Trough under elevator 45/90° 51056 13,0 51056 13,0
Hopper for inlet trough 0,5m. 44038 12,0 45038 12,7
Chain complete, running metres 20028 2,0 40028 4,0
Hopper for elevator 00082 35,0 00082 35,0
IInlet d200 for flex boot,
45 t/h from one side, Right - 52320 15,0
Inlet d200 for flex boot,
45 t/h from one side, Left - 52321 15,0
Inlet for horizontal extension, 180x180 51130 5,0 52130 5,7
Inlet trough 2,0m. w/insp. cover 44300 49,1 45300 54,6
Inlet trough 1,0m. 44301 25,4 45301 28,3
Inlet trough 0,5m. 44302 13,8 45302 15,4
Inlet trough 2,0m. with PEHD 44300-P 52,4 45300-P 59,1
Inlet trough 1,0m. with PEHD 44301-P 27,1 45301-P 30,5
Inlet trough 0,5m. with PEHD 44302-P 14,7 45302-P 16,4