Jet JHC-200X User manual

OWNER'S MANUAL
JHC-200X 2 Ton Hydraulic Shop Crane
JET EQUIPMENT & TOOLS, INC. P.O. BOX 1349 Phone:[phone]
A WMH Company Auburn, WA 98071-1349 Fax: [phone]
www.jettools.com e-mail [email protected] M-106200 1/01

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Important Information
1-YEAR JET offers a one-year limited
LIMITED WARRANTY warranty on this product
REPLACEMENT PARTS
Replacement parts for this tool are available directly from JET Equipment & Tools.
To place an order, call 1-800-274-6848. Please have the following information ready:
1. Visa, MasterCard, or Discover Card number
2. Expiration date
3. Part number listed within this manual
4. Shipping address other than a Post Office box.
REPLACEMENT PART WARRANTY
JET Equipment & Tools makes every effort to assure that parts meet high quality and durability
standards and warrants to the original retail consumer/purchaser of our parts that each such part(s) to be
free from defects in materials and workmanship for a period of thirty (30) days from the date of purchase.
PROOF OF PURCHASE
Please retain your dated sales receipt as proof of purchase to validate the warranty period.
LIMITED TOOL AND EQUIPMENT WARRANTY
JET makes every effort to assure that its products meet high quality and durability standards and warrants to the
original retail consumer/purchaser of our products that each product be free from defects in materials and
workmanship as follows: 1 YEAR LIMITED WARRANTY ON THIS JET PRODUCT. Warranty does not apply to
defects due directly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations outside our
facilities or to a lack of maintenance. JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED
ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY
IMPLIED WARRANTIES OR MECHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT
ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR
PROPERTY OR FOR INCIDENTAL, CONTINGENT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM
THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT
APPLY TO YOU. To take advantage of this warranty, the product or part must be returned for examination,
postage prepaid, to an authorized service station designated by our Auburn office. Proof of purchase date and an
explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, JET will either
repair or replace the product or refund the purchase price, if we cannot readily and quickly provide a repair or
replacement, if you are willing to accept such refund. JET will return repaired product or replacement at JET’s
expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of
JET’s warranty, then the user must bear the cost of storing and returning the product. This warranty gives you
specific legal rights, and you have other rights, which vary, from state to state.
JET Equipment & Tools •
••
•P.O. Box 1349, Auburn, WA 98071-1349 •
••
•[phone]

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 WARNING
1. Study and understand all operating instructions before operating crane.
2. Do not exceed the rated capacity of the crane (position 1, 1/2 ton, position 2, 1 ton, position 3, 1-1/2
ton, position 4, 2 ton), Figure 1.
3. Assure that the load is not allowed to drop suddenly or swing during transporting.
4. Make sure that boom is fully lowered before adding oil to unit reservoir.
5. This shop crane is designed for use only on hard, level surfaces capable of sustaining the load. Use
on other than hard level surfaces can result in shop crane instability and possible loss of load.
6. Slowly lower boom and load to the lowest possible position before transporting load.
7. Assemble crane according to the owner’s manual. Make sure all bolts and nuts are tight before
placing crane into operation.
8. Do not use crane for any other purpose than for which it was designed and intended.
9. Crane legs must always extend beyond the boom and each leg must be extended to the same
length.
10. Do not extend any leg farther than red warning indicator line on each leg.
11. Boom extension hardware must be secure before attempting to lift any load.
12. Never place any part of the body under the load or crane while in use.
13. Never use the crane as the only means of support. Always move the load to a stable platform or
work surface before attempting any work.
14. Keep others away from the area while the crane is in operation.
15. Before attempting to raise load, make sure it is securely fastened and safety latches are secure.
16. Do not operate crane with twisted or kinked chain.
17. Do not remove labels from crane.
18. Never use crane for lifting people of loads over people.
19. Do not remove ram and use separately for any purpose.
20. Never operate the crane under the influence of medication, drugs or alcohol.
21. Failure to comply with all of these warnings may result in loss of load, damage to the shop crane,
and/or failure resulting in personal injury or property damage.

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Figure 1

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Assembly Instructions
Note: Refer to parts breakdown for part numbers found in parenthesis (#):
1. Slide short extension legs (03) into the rear support of base (01). Tighten bolts to hold in place.
2. Slide long extension legs (08) into front supports of base (01). Tighten bolts to hold in place.
3. Connect post (10) to base (01)with two M12 x 25 hex cap bolts (09) andtwo M12 nuts (02).
4. Attach supports (11) to base (01) and top of post (10) using three M12 x 100 hex cap bolts and three
M12 nuts (15). Tighten firmly.
5. Connect boom (13) to post (10) using one M20 x 125 hex cap bolt (14) and one M20 nut (15).
6. Slide boom extension (16) into boom (13) and fasten with one adjustment pin (26) and one hitch pin
(27).
7. Bolt lower portion of ram (21) to post (10) using one M16 x 100 hex cap bolt (17) and one M16 nut
(18).
8. Bolt upper portion of ram (21) to boom (13) using one M16 x 75 (22) hex cap bolt and one M16 nut
(18).
9. Insert small covers (28) into the short extension legs (03), long extension legs (08), and boom
extension (16). Insert big cover (29) into back end of boom (13).
Operation
1. Load to be lifted must be securely attached with slings or chain of adequate size and strength.
Before lifting the load, be sure load cannot twist, or fall from attachment.
2. Move crane into position. Legs must be extended out beyond the boom extension.
3. Close hydraulic valve at base of ram by inserting groove in handle into valve, and turning clockwise
until tight.
4. Place slings, or chains in center of hook and make sure safety latch is securely latched.
5. Slowly raise load to desired height by inserting handle into ram and pumping handle. Be careful to
note if the load wants to shift, and keep load from rotating or swinging.
6. Move load to desired location by rolling crane assembly. Use caution so that load does not swing or
rotate.
7. Carefully lower load to desired location by inserting ram handle into valve at base of ram, and slowly
turning counter-clockwise. Do not lower too quickly, and confirm load is secure once lowered fully.

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Parts Breakdown for JHC-200X

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Parts List for JHC-200X
Index Part
No. No. Description Size Qty.
01....... JHC200X-01............................. Base...................................................... ...................................1
02....... TS-1540081.............................. Hex Nut.................................................M12 ............................6
03....... JHC200X-03............................. Extension Leg (short)............................. ...................................2
04....... TS-1490031.............................. Hex Cap Bolt.........................................M8×20.......................16
05....... JHC200X-05............................. Caster Assembly**................................. ...................................4
06....... TS-1551061.............................. Lock Washer.........................................M8............................16
07....... TS-1540061.............................. Hex Nut.................................................M8 ............................16
08....... JHC200X-08............................. Extension Leg (long).............................. ...................................2
09....... TS-1492011.............................. Hex Cap Bolt.........................................M12×25.......................2
10....... JHC200X-10............................. Post....................................................... ...................................1
11....... JHC200X-11............................. Support ................................................. ...................................2
12....... TS-1492101.............................. Hex Cap Bolt.........................................M12×100.....................2
13....... JHC200X-13............................. Boom .................................................... ...................................1
14....... JHC200X-14............................. Hex Cap Bolt.........................................M20×125.....................1
15....... TS-1540121.............................. Hex Nut.................................................M20 ............................1
16....... JHC200X-16............................. Boom Extension.................................... ...................................1
17....... JHC200X-17............................. Hex Cap Bolt.........................................M16×100.....................1
18....... TS-1540101.............................. Hex Nut.................................................M16 ............................3
19....... JHC200X-19............................. Load Hook w/chain** ............................. ...................................1
20....... TS-1499141.............................. Hex Cap Bolt.........................................M12×80.......................1
21....... JHC200X-21............................. Ram Assembly** ................................... ...................................1
22....... JHC200X-22............................. Hex Cap Bolt.........................................M16×75.......................1
23....... JHC200X-23............................. Handle**................................................ ...................................1
24....... JHC200X-24............................. Steering Handle..................................... ...................................2
25....... JHC200X-25............................. Washer.................................................. ...................................2
26....... JHC200X-26............................. Adjustment Pin...................................... ...................................1
27....... JHC200X-27............................. Hitch Pin................................................ ...................................1
28....... JHC200X-28............................. Small Cover**........................................ ...................................5
29....... JHC200X-29............................. Big Cover** ........................................... ...................................1
........... JHC200X-RK............................ Repair Kit for Ram (not shown)**........... ...................................1
**Stock Parts: all others available by special order only.

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JET EQUIPMENT & TOOLS, INC. P.O. BOX 1349 Phone:[phone]
A WMH Company Auburn, WA 98071-1349 Fax: [phone]
www.jettools.com e-mail [email protected]