JLG 3614RS Use and care manual

Operation & Safety
Manual
Original Instructions
Keep this manual with machine at all times.
An Oshkosh Corporation Company
Models
3614RS
4017RS
31200938
Revised
March 25, 2019 - Rev G

Revision Log
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Revision Log REVISION LOG
March 17, 2014 - A - Original Issue of Manual
September 2, 2014 - B - Revised pages d, 2-5, 2-6, 2-7, 3-4, 3-5, 3-23, 4-1, 4-10, 4-13, 4-14,
4-15, 5-2, 5-20, 5-21, 7-7, 9-1, 9-2, 9-3 & 9-4.
October 1, 2014 - C - Revised pages 5-2, 5-16, 5-26, 9-4 & 9-7.
August 5, 2016 - D - Revised pages 1-1 thru 1-4, 1-6, 1-8, 1-9, 1-15, 1-16, 2-1, 2-4 thru 2-11,
2-13, 3-7, 3-14, 3-16, 3-17, 3-19, 3-20, 3-21, 4-12, 5-2, 5-20, 5-21, 6-1, 6-2, 7-1, 7-18, 7-19,
9-1, 9-2, 9-3, 9-5, 9-6, 9-7 & 9-8.
July 27, 2017 - E - Revised pages 9-1 thru 9-3 & 9-7.
September 28, 2018 - F - Revised pages d, 1-3, 2-4 thru 2-10, 2-13, 3-5, 3-10, 3-12, 3-13,
3-16, 3-18 thru 3-20, 3-22 thru 3-25, 3-27, 3-29, 4-5, 4-8, 4-11, 5-1, 5-16, 5-31, 7-12, 8-1, 8-2
& 9-8.
March 25, 2019 - G - Revised pages b, 2-4 thru 2-7, 2-9, 3-26, 3-27, 4-4, 4-5, 5-2, 5-28 thru
5-30, 7-7 & 7-13.

Read This First
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Read This First
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees
with the precautions and operating procedures essential for the safe and proper machine
operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make
specification changes without prior notification. Contact JLG Industries, Inc. for updated
information.
Refer to www.JLG.com for Warranty, Product Registration, and other machine-related
documentation.
Operator Qualifications
The operator of the machine must not operate the machine until this manual has been
read, training is accomplished and operation of the machine has been completed under
the supervision of an experienced and qualified operator. Operation within the U.S.A.
requires training per OSHA 1910.178.
Operators of this equipment must possess a valid, applicable driver’s license, be in good
physical and mental condition, have normal reflexes and reaction time, good vision and
depth perception and normal hearing. Operator must not be using medication which
could impair abilities nor be under the influence of alcohol or any other intoxicant during
the work shift.
In addition, the operator must read, understand and comply with instructions contained
in the following material furnished with the material handler:
• This Operation & Maintenance Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished
The operator must also read, understand and comply with all applicable Employer,
Industry and Governmental rules, standards and regulations.
Modifications
Modifications to this machine may affect compliance with Industry Standards and/
or Governmental Regulations. Any modification must be approved by JLG.

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This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or
the local authorized JLG representative for information regarding safety-related bulletins
which may have been issued for this product.
JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine.
Contact JLG Industries, Inc. to ensure that the current owner records are updated and
accurate.
JLG Industries, Inc. must be notified immediately in all instances where JLG products have
been involved in an accident involving bodily injury or death of personnel or when
damage has occurred to personal property or the JLG product.
FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications
CONTACT:
Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
USA
In USA:
Toll Free: 1-877-JLG-SAFE (1-877-554-7233)
Outside USA:
Phone: [phone]
E-mail:
[e-mail]

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Other Publications Available
Service Manual.............................................................................................................................31211333
Parts Manual .................................................................................................................................31200939
Engine Parts Manual ..................................................................................................................31211006
Note: The following standards may be referenced in this manual:
ANSI is compliant to ANSI/ITSDF B56.6
AUS is compliant to AS 1418.19
CE is compliant to 2006/42/EC
EAC is compliant to TR CU 010/2011
Refer to the machine Serial Number Plate to identify the applicable compliance standard.
Machine Configuration
Two configurations of each machine are included in this manual. Determine if machine is
equipped with Ultra Low Sulfur Fuel Decal (1) as indicated below.
• If equipped with the Ultra Low Sulfur decal, all specific references to this machine
configuration will be referred to as Ultra Low Sulfur (ULS)from this point forward.
•Ifnot equipped with the Ultra Low Sulfur decal, all specific references to this machine
configuration will be referred to as Low Sulfur (LS) from this point forward.
OZ4390
D
1001139654 A
S15 mg/kg
1

Table of Contents
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TABLE OF CONTENTS
Revision Log
Read This First
Operator Qualifications ........................................................................... b
Modifications............................................................................................... b
Other Publications Available ................................................................. d
Machine Configuration............................................................................ d
Table of Contents
Section 1 - General Safety Practices
1.1 Hazard Classification System ....................................................................1-1
Safety Alert System and Safety Signal Words...............................1-1
1.2 General Precautions .....................................................................................1-1
1.3 Operation Safety............................................................................................1-2
Electrical Hazards....................................................................................1-2
Tip Over Hazard.......................................................................................1-4
Travel Hazard............................................................................................1-7
Load Falling Hazard ...............................................................................1-8
Lifting Personnel .....................................................................................1-9
Driving Hazards on Slopes................................................................ 1-10
Pinch Points and Crush Hazards..................................................... 1-11
Fall Hazard.............................................................................................. 1-13
Chemical Hazards ................................................................................ 1-14
Section 2 - Pre-Operation and Inspection
2.1 Preparation, Inspection and Maintenance...........................................2-1
2.2 Pre-Operation Check and Inspection.....................................................2-2
2.3 Safety Decals...................................................................................................2-4
If Equipped with 74,4 kW Engine ......................................................2-4
If Equipped with 55,0 kW Engine ......................................................2-7
2.4 Walk-Around Inspection.......................................................................... 2-10
2.5 Warm-Up and Operational Checks ......................................................2-12
Warm-Up Check ................................................................................... 2-12
Operational Check...............................................................................2-12
2.6 Operator Cab................................................................................................2-13
2.7 Windows........................................................................................................2-14
Cab Door Window ............................................................................... 2-14
Rear Window .........................................................................................2-15
Table of Contents

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Section 3 - Controls and Indicators
3.1 General..............................................................................................................3-1
3.2 Controls ............................................................................................................3-2
Instrument Cluster .................................................................................3-4
Ignition .......................................................................................................3-6
Park Brake..................................................................................................3-7
Parking Procedure..................................................................................3-7
Transmission Control Lever (if equipped) .....................................3-8
Load Stability Indicator - LSI ............................................................ 3-10
Steering Column Adjuster................................................................ 3-14
Joystick .................................................................................................... 3-16
Console Switches................................................................................. 3-26
Accessory Control Lever.................................................................... 3-28
3.3 Anti-Theft...................................................................................................... 3-29
3.4 Steer Modes ................................................................................................. 3-30
Manual Steering Alignment Mode Change............................... 3-30
3.5 Operator Seat .............................................................................................. 3-31
Operator Presence .............................................................................. 3-31
Adjustments .......................................................................................... 3-32
Seat Belt .................................................................................................. 3-33
3.6 Boom Indicators ......................................................................................... 3-34
Boom Extension ................................................................................... 3-34
Section 4 - Operation
4.1 Engine ...............................................................................................................4-1
Starting the Engine................................................................................4-1
Battery Boosted Starting......................................................................4-2
Normal Engine Operation ...................................................................4-3
Shut-Down Procedure ..........................................................................4-3
4.2 After-Treatment System (ATS) (If Equipped with 55,0 kW
Engine, SN E160000342 to Present including E160000328
thru E160000332 & E160000336) ............................................................4-4
Stationary Exhaust System Cleaning...............................................4-4
4.3 Operating with a Non-Suspended Load...............................................4-6
Lift Load Safely ........................................................................................4-6
Picking Up a Load...................................................................................4-6
Transporting a Load ..............................................................................4-7
Leveling Procedure................................................................................4-7
Placing a Load..........................................................................................4-8
Disengaging a Load...............................................................................4-8
4.4 Operating with a Suspended Load.........................................................4-9
Lift Load Safely ........................................................................................4-9
Picking Up a Suspended Load ...........................................................4-9
Transporting a Suspended Load.................................................... 4-10

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Leveling Procedure ............................................................................. 4-10
Placing a Suspended Load ...............................................................4-11
Disengaging a Suspended Load .................................................... 4-11
4.5 Road Operation (CE)..................................................................................4-12
4.6 Loading and Securing for Transport ...................................................4-13
Tiedown...................................................................................................4-13
Lifting .......................................................................................................4-14
Section 5 - Attachments & Hitches
5.1 Approved Attachments...............................................................................5-1
5.2 Unapproved Attachments .........................................................................5-1
5.3 JLG Supplied Attachments.........................................................................5-2
Standard Quick Attach..........................................................................5-2
Manitou Quick Attach ...........................................................................5-2
5.4 Telehandler/Attachment/Fork Capacity...............................................5-4
5.5 Use of the Capacity Chart...........................................................................5-5
Capacity Indicator Locations ..............................................................5-5
Sample Capacity Chart..........................................................................5-6
Example......................................................................................................5-8
5.6 Attachment Installation ...........................................................................5-10
Standard Quick Attach.......................................................................5-10
Manitou Quick Attach ........................................................................5-12
JCB Quick Attach ..................................................................................5-14
Hydraulic Operated Attachment....................................................5-16
5.7 Adjusting/Moving Forks ..........................................................................5-17
5.8 Attachment Operation ............................................................................. 5-18
Carriage w/Forks ..................................................................................5-19
Side Shift Carriage ...............................................................................5-20
Fork Positioning Carriage..................................................................5-22
Bucket ......................................................................................................5-24
Multi-Purpose Bucket.........................................................................5-26
Carriage with Lift Lug .........................................................................5-28
Adjustable Truss Boom......................................................................5-30
Fork Mounted Hook............................................................................ 5-31
Quick Attach Mounted Hook...........................................................5-32
Truss Boom.............................................................................................5-33
5.9 Hitches............................................................................................................5-34
Retrieval Hitch....................................................................................... 5-34
Section 6 - Emergency Procedures
6.1 Towing a Disabled Product........................................................................6-1
Moving Short Distances .......................................................................6-1
Moving Longer Distance......................................................................6-1
6.2 Emergency Lowering of Boom.................................................................6-2
6.3 Cab Emergency Exit......................................................................................6-2

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Section 7 - Lubrication and Maintenance
7.1 Introduction....................................................................................................7-1
Clothing and Safety Gear.....................................................................7-1
7.2 General Maintenance Instructions..........................................................7-2
7.3 Service and Maintenance Schedules .....................................................7-3
10 & 1st 50 Hour Maintenance Schedule.......................................7-3
50 & 1st 250 Hour Maintenance Schedule ....................................7-4
250 & 500 Hour Maintenance Schedule.........................................7-5
1000 & 3000 Hour Maintenance Schedule....................................7-6
6000 Hour Maintenance Schedule...................................................7-7
7.4 Lubrication Schedules.................................................................................7-8
3614RS........................................................................................................7-8
4017RS........................................................................................................7-9
7.5 Operator Maintenance Instructions.................................................... 7-10
Fuel System............................................................................................ 7-10
Tires .......................................................................................................... 7-12
Engine Oil ............................................................................................... 7-14
Engine Cooling System ..................................................................... 7-15
Hydraulic Oil.......................................................................................... 7-16
Transmission Oil................................................................................... 7-17
Air Intake System ................................................................................. 7-18
Cab Air Filters (if equipped) ............................................................. 7-20
Battery ..................................................................................................... 7-22
Windshield Washer System (if equipped)................................... 7-23
Section 8 - Additional Checks
8.1 General..............................................................................................................8-1
8.2 Load Stability Indicator System ...............................................................8-1
8.3 Boom Interlock...............................................................................................8-3
Section 9 - Specifications
9.1 Product Specifications.................................................................................9-1
Fluids...........................................................................................................9-1
Capacities ..................................................................................................9-3
Tires .............................................................................................................9-4
Performance.............................................................................................9-5
Dimensions ...............................................................................................9-6
Declaration of Vibration.......................................................................9-8
Noise Emission Level (CE) ....................................................................9-8
Machine Towing Capacity...................................................................9-8
Index
Inspection, Maintenance and Repair Log
Transfer Of Ownership