JLG SKYTRAK 5522 Instruction Manual

Operators and Safety Manual
Model
5522
S/N 7D5269 & After
8990118
FEBRUARY 1988
ANSI
Operators and Safety Manual
Model
5522
S/N 7D5269 & After
8990118
FEBRUARY 1988
ANSI
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IMPROPER OPERATION OF THIS FORKLIFT CAN CAUSE INJURY OR DEATH.
BEFORE STARTING THE ENGINE,
DO THE FOLLOWING:
1. READ THIS OPERATOR'S MANUAL.
2. READ ALL THE SAFETY DECALS ON THE FORKLIFT.
3. CLEAR THE AREA OF OTHER PERSONS.
LEARN AND PRACTICE SAFE USE OF THE FORKLIFT CONTROLS IN A SAFE,
CLEAR AREA BEFORE YOU OPERATE THE FORKLIFT ON A JOB SITE.
It is your responsibility to observe pertinent laws and regulations and to follow
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Table Of Contents
Introduction ..............................................2 General Maintenance .............................32
The Manual ................................................................2 Safety Check-list ......................................................32
Replacement Parts ....................................................2 Decals ......................................................................33
Reports ......................................................................2 Maintenance Schedule and Check List....................35
Disclaimer ..................................................................2
1. Lubrication Points .............................................38
Safety Practices .......................................3
Signal Words ..............................................................3
New or Additional Operator's ....................................
.4
Personal Considerations ............................................4
Operational Considerations .......................................6
Equipment Considerations ..............;..........................8
2. Air Cleaner and Precleaner ..............................39
3. Engine Cooling System ....................................40
4. Engine Oil and Filter ........................;................42
5. Engine Fuel System ..........................................44
6. Engine Fan Belt Check .....................................48
7. Hydraulic Oil and Filters .................................... 49
8. Transfer Case Oil ..............................................52
Operation ..................................................8
General ......................................................................8
9. Axle Oil .............................................................53
1
0. Wheel End Oil ...................................................54
Controls ......................................................................9 11. Wheels and Tires ..............................................56
Instruments .............................................................. 18
12. Battery ..............................................................56
Warning Lights .........................................................20
Condition Indicators ..................................................20 13. Fuse Replacement .................;..........................60
14. Brakes ............................................................... 61
Walk- Around Inspection ......................................... 21
Normal Starting ..................................;..................... 21
15. Boom Wear Pads ..............................................64
Specifications.........................................66
Cold Starting ............................................................22 Fluid and Lubricant Capacities .................................66
Jump Starting ...........................................................23 Tires ......................................................................... 66
Operating .................................................................24 Electrical System ..............................................
·-'···. 67
Using The Capacity Chart ........................................29 Engine ..................................................................... 67
Shut- Off .................................................................. 31
Weights ................................................................... 67
Towing .....................................................................
31 Machine Dimensions ............................................... 67
Machine Operating Limits .......................................
68
5522
Origin 2/88 Page 1
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Introduction
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This Owners/Operator's manual has been prepared to pro-
vide the information you need to correctly operate and
maintain this forklift.
Read this manual completely and carefully to familiarize
yourself with the operation of all controls, safety equipment,
and safety
precautions~ operatingthis forklift. Compli-
ance with all CAUTION and WARNING notes used through-
out this manual are mandatory !They are for your benefit.
All reference made in the manual to the right side, left side,
front, or rear are given relative to the operator when
he is
seated.
For reference when ordering replacement parts or making
service inquiries, record the modeland serial numbersonthe
back cover of this manual.
Page 2
IMPORTANT!
The replacementof any part on this product byotherthan the
manufacturer's authorized replacement part may adversely
affect the performance, durability, or safety of this product.
IMPORTANT!
As with any TRAK International product, a Delivery Report
must be filled out by the TRAK International distributor and
returned to us oncethe product
is sold and/orput into service
(rental). This report activates the warranty period, assuring
that your claims during the warranty period will be honored
and processed expediently. To guarantee you full warranty
service, make sure your distributor has filed this report with
TRAK International.
The manufacturerreservesthe right to makechangeson and
to add improvements upon its products at any time without
noticeorobligation. The manufactureralso reservesthe right
to discontinue manufactureof any product at its discretion at
any time.
5522
Origin 2/88
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