JLG X13JP-X370AJ Installation and user guide

Service and Maintenance Manual
Models
X13JP - X370AJ
X15JP - X430AJ
3121774
June 29, 2018 - Rev C
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INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
3121774 a
INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
GENERAL
This section contains the general safety precautions which
must be observed during maintenance of the aerial plat-
form. It is of utmost importance that maintenance person-
nel pay strict attention to these warnings and precautions
to avoid possible injury to themselves or others, or dam-
age to the equipment. A maintenance program must be
followed to ensure that the machine is safe to operate.
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM
SHALL BE MADE ONLY WITH WRITTEN PERMISSION FROM THE MANU-
FACTURER.
The specific precautions to be observed during mainte-
nance are inserted at the appropriate point in the manual.
These precautions are, for the most part, those that apply
when servicing hydraulic and larger machine component
parts.
Your safety, and that of others, is the first consideration
when engaging in the maintenance of equipment. Always
be conscious of weight. Never attempt to move heavy
parts without the aid of a mechanical device. Do not allow
heavy objects to rest in an unstable position. When raising
a portion of the equipment, ensure that adequate support
is provided.
SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CONTROL OVER
THE FIELD INSPECTION AND MAINTENANCE, SAFETY IN THIS AREA IS
THE RESPONSIBILITY OF THE OWNER/OPERATOR.
HYDRAULIC SYSTEM SAFETY
It should be noted that the machines hydraulic systems
operate at extremely high potentially dangerous pres-
sures. Every effort should be made to relieve any system
pressure prior to disconnecting or removing any portion
of the system.
MAINTENANCE
FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN THIS SEC-
TION COULD RESULT IN MACHINE DAMAGE, PERSONNEL INJURY OR
DEATH AND IS A SAFETY VIOLATION.
•ENSURE REPLACEMENT PARTS OR COMPONENTS ARE
IDENTICAL OR EQUIVALENT TO ORIGINAL PARTS OR
COMPONENTS.
•NO SMOKING IS MANDATORY. NEVER REFUEL DURING
ELECTRICAL STORMS. ENSURE THAT FUEL CAP IS
CLOSED AND SECURE AT ALL OTHER TIMES.
•REMOVE ALL RINGS, WATCHES AND JEWELRY WHEN
PERFORMING ANY MAINTENANCE.
•DO NOT WEAR LONG HAIR UNRESTRAINED, OR
LOOSE-FITTING CLOTHING AND NECKTIES WHICH ARE
APT TO BECOME CAUGHT ON OR ENTANGLED IN
EQUIPMENT.
•OBSERVE AND OBEY ALL WARNINGS AND CAUTIONS
ON MACHINE AND IN SERVICEMANUAL.
•KEEP OIL, GREASE, WATER, ETC. WIPED FROM STAND-
ING SURFACES AND HAND HOLDS.
•USE CAUTION WHEN CHECKING A HOT, PRESSURIZED
COOLANT SYSTEM.
•NEVER WORK UNDER AN ELEVATED BOOM UNTIL
BOOM HAS BEEN SAFELY RESTRAINED FROM ANY
MOVEMENT BY BLOCKING OR OVERHEAD SLING, OR
BOOM SAFETY PROP HAS BEEN ENGAGED.
•BEFORE MAKING ADJUSTMENTS, LUBRICATING OR
PERFORMING ANY OTHER MAINTENANCE, SHUT OFF
ALL POWER CONTROLS.
•BATTERY SHOULD ALWAYS BE DISCONNECTED DUR-
ING REPLACEMENT OF ELECTRICAL COMPONENTS.
•KEEP ALL SUPPORT EQUIPMENT AND ATTACHMENTS
STOWED IN THEIR PROPER PLACE.
•USE ONLY APPROVED, NONFLAMMABLE CLEANING
SOLVENTS.
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INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
b3121774
REVISION LOG
Original Issue
Revised
A - August 4, 2017
B - March 27, 2018
C - June 29, 2018 - Revised Covers
Revised
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3121774 1
TABLE OF CONTENTS
TABLE OF CONTENTS
SUBJECT - SECTION, PARAGRAPH PAGE NO.
SECTION - INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A
HYDRAULIC SYSTEM SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A
SECTION 1 - SPECIFICATIONS
1.1 CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 CAPACITIES TRACK SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 POWER SOURCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Hatz Engine 1B40 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 SPECIFICATIONS AND PERFORMANCE DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Reach Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Function Speed Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Machine Orientation When Performing Speed Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.5 HYDRAULIC PRESSURE SETTINGS - PSI (BAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.6 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.7 SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.8 FASTENER TORQUE CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
SECTION 2 - GENERAL
2.1 MACHINE PREPARATION, INSPECTION, AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Preparation, Inspection, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Pre-Delivery Inspection and Frequent Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Annual Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 SERVICE AND GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Safety and Workmanship. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Components Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Component Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Pressure-Fit Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Bolt Usage and Torque Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Hydraulic Lines and Electrical Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Lubrication and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3 LUBRICATION AND INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Changing Hydraulic Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Lubrication Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.4 CYLINDER DRIFT TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Cylinder Drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
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23121774
TABLE OF CONTENTS
2.5 PINS AND COMPOSITE BEARING REPAIR GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.6 WELDING ON JLG EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Do the Following When Welding on JLG Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Do NOT Do the Following When Welding on JLG Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
SECTION 3 - CHASSIS & TURNTABLE
3.1 RUBBER TRACK MAINTENANCE/REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Checking Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Tensioning Rubber Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Removing Rubber Track. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Installing Rubber Track. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2 UNDERCARRIGE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Machine Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Replacement Roller Lower Wheel and Tracks Adjuster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Replacement Sprocket and Gear Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Sprocket Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Gear Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Gear Motor Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Sprocket Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3 TRACKS EXTENSION REMOVAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.4 TRACK DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.5 SWING DRIVE (IMO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Technical Data – Type Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Structure and Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Structure and Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Maintenance Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Lubricating The Slew Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.6 POWER SYSTEM X15JP - X430AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Electric Motor Function System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Engine RPM Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Twin Power Unities With Gasoline Engine Honda IGX390 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Twin Power Unities With Diesel Engine Hatz 1B40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Lithium Powered Unities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
SECTION 4 - BOOM & PLATFORM
4.1 BOOM MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Removal of the Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Disassembly of the Main Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Assembly of the Main Boom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Installation of the Boom Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.2 PROXIMITY SENSOR ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.3 PLATFORM REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
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TABLE OF CONTENTS
4.4 SKYGUARD INSTALLATION - ONE PERSON PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Options/Accessories Prohibited When Installing This Kit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Tools & Equipment Required:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Personnel Required:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Parts List: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Procedure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
For Reference: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Installation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
SkyGuard System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.5 SKYGUARD INSTALLATION - TWO PERSON PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Options/Accessories Prohibited When Installing This Kit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Tools & Equipment Required:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Personnel Required:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Parts List: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Procedure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
For Reference: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Installation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
SkyGuard System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
SECTION 5 - HYDRAULICS
5.1 HYDRAULIC SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Main Components Identification And Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Pumps and Hydraulic Lines System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Ground Part Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Driver Gear Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Tracks Widening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Aerial Part Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.2 CYLINDER REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Specification - Cylinders Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Hydraulic Cylinders Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Cylinder Assembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Cylinder Repair Without Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Piston With Nut Disassembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Seals Head Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Cylinder Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Bushes Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Emptying Of The Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5.3 REPLACEMENT HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Pump Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5.4 HYDRAULIC SCHEMATICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
X13JP-X370AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
X15JP-X430AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
SECTION 6 - JLG CONTROL SYSTEM
6.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 PLATFORM - REMOTE CONTROL STATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
LCD Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
LCD Display Icon Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Only Lithium Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
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43121774
TABLE OF CONTENTS
6.3 DIAGNOSTIC BY SERVICE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Menu Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Only Lithium Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Language Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Error Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Working Hours Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Joystick Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6.4 MACHINE SETUP MENU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Setup - Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Setup - Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Setup - Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Setup - Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Setup - Load Cell Board (ECM3) Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Setup - Acceler (Calibrating Tilt Sensor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Setup - Extra . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.5 MASTER BOARD (ECM1) REPLACEMENT AND SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
New Master Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Already Initialized Master Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Software Recovery By Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.6 CODE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
SECTION 7 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
7.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 MULTIMETER BASICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Backprobing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Min/Max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Voltage Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Resistance Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Continuity Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Current Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Continuity Measurement Over Long Distances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Requirements: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7.3 ELECTRICAL SCHEMATICS MANUALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
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SECTION 1 - SPECIFICATIONS
3121774 1-1
SECTION 1. SPECIFICATIONS
1.1 CAPACITIES
1.2 CAPACITIES TRACK SPECIFICATIONS
Table 1-1. Drive Hub Capacities
Machine Type Drive Hub Drive Capacities
X13JP-X370AJ
X15JP-X430AJ
700 C1H40 STANDARD SPEED 0.13 gal (0,5 L)
700 C2K AUTO 2 SPEED 0.10 gal (0,4 L)
Table 1-2. Hydraulic & Fuel Tank Capacities
MACHINE HYDRAULIC OIL TANK
CAPACITY GASOLINE DIESEL
X13JP-X370AJ
X15JP-X430AJ 6.34 gal (24 L) 1.40 gal (5,3 L) 1.3 gal (5 L)
Table 1-3. Track Specifications
MACHINE MODEL
RUBBER BELT TRACK
TYPE PART
NUMBER DIMENSIONS DRAWING
X13JP-X370AJ
X15JP-X430AJ
LOW PROFILE
BLACK COLOR 053715L0
Cm
180 X 37 X 72
LOW PROFILE
NON-MARKING 053715LB
Table 1-4. Ground Bearing Pressure
PRESSURES AND REACTIONS TO THE GROUND ON OUTRIGGER
MODEL Maximum Ground Bearing Pressure
On Each Pad [daN] - [lbf]
Maximum Ground Bearing
Pressure [daN/cm²] - [PSI]
X13JP-X370AJ
X15JP-X430AJ 1670 daN 3754 lbf 2,36 daN/cm² 34,2 PSI
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SECTION 1 - SPECIFICATIONS
1-2 3121774
1.3 POWER SOURCE
Honda Engine iGX390 Specifications
Table 1-5. Power Configurations
X13JP-X370AJ
X15JP-X430AJ
Gasoline Engine Honda iGX390
11.7 hp (8,7 kW) / 3600 RPM
Diesel Engine Hatz 1B40
10 hp (7,5 kW)
Lithium 100Ah 36V
AC Electric Motor
110V 50 Hz (2,2 KW)
120V 60 Hz (1,2 kW)
230V 50 Hz (2,2 kW)
230V 60 Hz (2,2 kW)
NOTE: RPM Tolerances are ± 50.
Table 1-6. Specifications Honda Engine iGX390
Model iGX390
Engine type Air cooled 4-stroke OHV petrol engine, 25° inclined cylinder, horizontal
shaft, cast iron sleeve
Bore x stroke 88 x 64 mm
Displacement 389 cm3
Compression ratio 8.2 : 1
Net power 8.6 HP (6,4 kW) / 3000 rpm
9.4 HP (7,0 kW) / 3600 rpm
Max. net torque 26.5 Nm / 2.7 kgfm / 2500 rpm
Ignition system Digital CDI with variable ignition timing
Starting system Recoil starter,
Electric starter
Choke Automatic
Fuel tank capacity 6.1 l
Fuel cons. at cont. rated power 3.5 l/hr - 3600 rpm
Engine oil capacity 1.1 l
Dimensions (L x W x H) 409 x 484 x 448 mm
Dry weight 37 kg
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SECTION 1 - SPECIFICATIONS
3121774 1-3
Hatz Engine 1B40 Specifications
Table 1-7. Specifications Hatz Engine 1B40
Type 1B40
Design Air-cooled four-stroke diesel engine
Combustion system Direct injection
Number of cylinders 1
Bore / stroke 88 / 76 mm
Displacement 462 cm3
Lubricating oil capacity
without oil sump:
with oil sump:
1.5 1) l, approx.
3.2 1) l, approx.
Difference between “max” and “min” levels
without oil sump:
with oil sump:
0.8 1) l, approx.
2.2 1) l, approx.
Lubricating oil consumption (after running in) 1% of fuel consumption at full load (max.)
Lubricating oil pressure (oil temperature 100 °C) 2.5 bars at 3000 r.p.m. (approx.)
Direction of rotation, power take-off end anti-clockwise
Valve clearance 10 - 30 ° C - Inlet and exhaust valve 0.10 mm
or automatically 2)
Max. tilt angle in operation, in direction Flywheel 25° down 3) all other directions 35° 3)
Weight (incl. fuel tank, air-cleaner, exhaust silencer, recoil starter
and electric starter) 55 kg approx.
Battery capacity max. 12 V / 60 Amp/h
Footnotes:
1) These values are intended as an approximate guide. The max. marking on the dipstick is the determining Factor.
2) Depending on model.
3) Exceeding these limits causes engine breakdown.
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SECTION 1 - SPECIFICATIONS
1-4 3121774
1.4 SPECIFICATIONS AND PERFORMANCE DATA
Reach Specifications
Dimensional Data
Table 1-8. Machine Reach Specifications
X13JP CE X370AJ ANSI X15JP CE X430AJ ANSI
Max. working Height (inclusive operator) 13,30 m N/A 15,40 m N/A
Max. Height (basket floor) 11,20 m 36,74 ft 13,30 m 59,21 ft
Max working Horizontal Outreach 7,08 m 23,22 ft 6,60 m 31,82 ft
Up & Over Height 4,90 m 16,07 ft 7,00 m 26,90 ft
Swing (non - continuous) 360°
Max slope allowed in travel direction 16° / 28,7%
Max stabilization slope 15°
Max Approach angles 20°/36°
Table 1-9. Machine Dimensional Data
X13JP
X370AJ
X15JP
X430AJ
Platform size (standard 2 persons) 1305 X 690 mm (51,38 X 27,17 in.) 1335 X 690 mm (52,56 X 27,17 in. )
Stowed width (with std. 2P platform) 3900 mm (153,54 in.) 4020 mm (158,26 in.)
Stowed width (without platform) 3280 mm (129,13 in.) 3400 mm (133,85 in.)
Stowed height (on tracks) 1995 mm (78,54 in.) 1990 mm (78,34 in.)
Stowed length - 4020 mm (158.26 in.)
Outrigger footprint (Disc Center) 2800 mm X 2800 mm (110,23 in. X 110,23 in.)
Outrigger footprint reduced stabilization area
(Disc Center) NA
Gross machine weight
Gasoline: 2185 Kg (4817,00 lb) 1940 Kg (4277 lb.)
Diesel: 1960 Kg (4321 lb.)
Lithium Battery: 2220 Kg (4894,26 lb) 1992 Kg (4392 lb.)
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SECTION 1 - SPECIFICATIONS
3121774 1-5
Function Speed Data
Table 1-10. Function Speed
FUNCTIONS SPEED RANGE
MACHINE MODEL X15JP / X430AJ
POWER SYSTEM Engine Lithium
FUNCTION TIME Sec
TELESCOPE EXTEND 12" - 17" 23'' - 32''
TELESCOPE RETRACT 12" - 17" 23'' - 32''
TOWER BOOM UP 16" - 23" 16'' - 23''
TOWER BOOM DOWN 20" - 28" 24'' - 34''
UPPER BOOM UP 21" - 28" 27'' - 37''
UPPER BOOM DOWN 22" - 30" 26'' - 36''
BASKET ROTATE RIGHT 7" - 15" 7'' - 30''
BASKET ROTATE LEFT 7" - 15" 7'' - 30''
SWING LEFT 38" - 48" 45'' - 55''
SWING RIGHT 38" - 48" 45'' - 55''
JIB UP 7" - 15" 15'' - 25''
JIB DOWN 7" - 15" 10'' - 20''
BASKET LEVEL UP 33" - 55" 33" - 55"
BASKET LEVEL DOWN 37" - 50" 37'' - 50''
MAX DRIVE SPEED
(with auto two speed)
0.87/1.62 mph
(1,4/2,6 Km/h)
0.24/0.50/0.99 mph
(0,4/0,8/1,6 Km/h)
Table 1-11. Function Speed
MACHINE MODEL X13JP / X370AJ
MOVEMENT JOYSTICK T. Lim. Tempo [Time]
SFL OUT J4 UP 11 12" - 17"
SFL IN J4 DW 11 12" - 17"
1E2 UP J2 UP 10 15" - 23"
1E2 DW J2 DW 10 15" - 23"
3E4 UP J3 UP 20 21" - 28"
3E4 DW J3 DW 20 22" - 30"
RT AE UP (1/2 CYCLE) J7 UP 30 38" - 48"
RT AE DW (1/2 CYCLE) J7 DW 30 38" - 48"
JIB UP J6 UP 5, 5 7" - 15"
JIB DW J6 DW 5, 5 7" - 15"
LIV UP J9 UP - 33" - 55"
LIV DW J9 DW - 37" - 50"
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SECTION 1 - SPECIFICATIONS
1-6 3121774
Machine Orientation When Performing Speed Tests
•Lift: Boom Retracted. Telescope Retracted. Lift Up,
Record Time, Lift Down, Record Time.
•Swing:Machine stabilized, upper Boom at Full Eleva-
tion. Telescope Retracted. Swing the Turntable to the
end stop. Swing the Opposite Direction, Record Time.
• Telescope: Boom at Full Elevation; Telescope
Retracted; Telescope Out, Record Time. Telescope In,
Record Time.
•Drive: Test to be done on a smooth level surface.
Drive Select Switch should be set at 2WD High Engine.
Start approximately 25 ft. (7.62 m) from starting point
so that the unit is at maximum speed when starting
the test.
• Platform Rotate: Platform level and completely
rotated one direction. Rotate the opposite direction,
Record Time. Rotate the other direction, Record Time.
•ArticulatingJib:Platform level and centered with the
boom. Start with the Jib down. Jib Up, Record Time.
Jib Down, Record Time.
•LowerLift: Upper Boom horizontal. Telescoped In.
Lower Lift Up, Record Time. Lower Lift Down, Record
Time.
Test Notes:
1. Stop watch should be started with the function,
not with the controller or switch.
2. All speed tests are run from ground with remote
control connected on the basket.
3. Function speeds may vary due to cold, thick
hydraulic oil. Test should be run with the oil tem-
perature above 100° F (38° C).
1.5 HYDRAULIC PRESSURE SETTINGS - PSI (BAR)
Table 1-12. Pressure Settings
MODEL
UNDERCARRIAGE
Left and Right
Control Valve
TOWER
Control Valve
BAR PSI BAR PSI
X13JP-X370AJ
X15JP-X430AJ 180 2610 165 2393
Table 1-13. Reductions Drive Speed Pressure Setting
MODEL
AUTOMATIC REDUCTIONS
DRIVE SPEED
BAR PSI
X13JP-X370AJ
X15JP-X430AJ 30 427
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SECTION 1 - SPECIFICATIONS
3121774 1-7
1.6 LUBRICATION
Hydraulic Oil
Figure 1-1. Hydraulic Oil Temperature Operating Range
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SECTION 1 - SPECIFICATIONS
1-8 3121774
Table 1-14. Hydraulic Oil Specifications
* Readily biodegradable classification indicates one of the
following: CO2 Conversion > 60% per EPA 560/6-82-003 /
CO2 Conversion > 80% per CEC-L-33-A-93.
** Virtually Non-toxic classification indicates an LC50 >
5000 per OECD 203.
*** Fire Resistant classification indicates Factory Mutual
Research Corp. (FMRC) Approval
Flash point (C.O.C) for 68-46-32-22: 210°C.
FLUID PROPERTIES TYPE CLASSIFICATIONS
DESCRIPTION
Viscosity at 40°C (cst,Typical) Viscosity Index Mineral Oils Vegetable Oils Synthetic Synthetic Polyol Esters Readily Biodegradable* Virtually Non-toxic** Fire Resistant***
Pakelo Hydraulic EP Extra ISO 68 68 180 X
Pakelo Hydraulic EP Extra ISO 46 46 160 X
GeolubeECO HydraulicISO 46 (P/N 17527700) 47.3 144 X X
Pakelo Hydraulic EP Extra ISO 32 32 160 X
Pakelo Hydraulic EP Extra ISO 22 22 180 X
SHELL TELLUS S3V 68 68 180 X
SHELL TELLUS S3V 46 46 160 X
MobilEAL EnvirosynH46 (P/N2300029) XX
SHELL TELLUS S3V 32 32 160 X
SHELL TELLUS S3V 22 22 180 X
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SECTION 1 - SPECIFICATIONS
3121774 1-9
1.7 SERIAL NUMBER LOCATION
The serial number plate is fastening onto the frame on
fork lifting pockets on X15JP/X430AJ and X13JP/X370AJ.
Figure 1-2. Serial Number Plate
Figure 1-3. Serial Number Plate Location
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SECTION 1 - SPECIFICATIONS
1-10 3121774
1.8 FASTENER TORQUE CHARTS
Figure 1-4. Torque Chart - Sheet 1 of 5 - (SAE Fasteners)
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SECTION 1 - SPECIFICATIONS
3121774 1-11
Figure 1-5. Torque Chart - Sheet 2 of 5 - (SAE Fasteners)
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