JLG 10msp Use and care manual

Operation and Safety Manual
ANSI
®
Original Instructions - Keep this manual with the machine at all times.
AS/NZS
Model
10MSP
PVC 2002
31215821
September 10, 2019 - Rev A
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WARNING
Operating, servicing and maintaining this vehicle or equipment
can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of
California to cause cancer and birth defects or other
reproductive harm. To minimize exposure, avoid breathing
exhaust, do not idle the engine except as necessary, service your
vehicle or equipment in a well-ventilated area and wear gloves
or wash your hands frequently when servicing. For more
information go to www.P65Warnings.ca.gov.
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31215821 a
FOREWORD
The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed var-
ious compliance standards. Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard
compliance information.
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and
operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.
Refer to www.JLG.com for Warranty, Product Registration, and other machine-related documentation.
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b31215821
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL
WILL HAVE A RED BACKGROUND.
INDIC ATES A POTENTIALITY HA ZARDOUS SITUATION. IF NOT
AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL
WILL HAVE AN ORANGE BACKGROUND.
INDICATES A POTENTIALIT Y HAZARDOUS SITUATION. IF NOT
AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY
ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A
YELLOW BACKGROUND.
INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES
DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-
TECTION OF PROPERTY.
This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possi-
ble injury or death
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d31215821
REVISION LOG
Original Issue A - September 10, 2019
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TABLE OF CONTENTS
31215821 i
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
SECTION - 1 - SAFETY PRECAUTIONS
1.1 GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 PRE-OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Operator Training And Knowledge . . . . . . . . . . . 1-2
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Crushing And Collision Hazards . . . . . . . . . . . . . . 1-9
1.4 LIFTING AND HAULING . . . . . . . . . . . . . . . . . . . . . . . .1-10
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
1.5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Maintenance Hazards . . . . . . . . . . . . . . . . . . . . . . .1-11
Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
SECTION - 2 - PREPARATION AND INSPECTION
2.1 PERSONNEL TRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Operator Responsibility . . . . . . . . . . . . . . . . . . . . . 2-2
Machine Familiarization . . . . . . . . . . . . . . . . . . . . . 2-2
2.2 PREPARATION, INSPECTION, AND MAINTENANCE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 PRE-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.4 WALK-AROUND INSPECTION . . . . . . . . . . . . . . . . . . . 2-5
Walk-Around Inspection Components . . . . . . . 2-7
2.5 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Function Check Items . . . . . . . . . . . . . . . . . . . . . . . 2-8
SECTION - 3 - MACHINE OPERATION
3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 MACHINE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 OPERATING CHARACTERISTICS AND LIMITATIONS . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.5 HOOD (CARRY DECK) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
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TABLE OF CONTENTS
ii 31215821
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
3.6 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Battery Low Voltage Warning Indicators . . . . . .3-6
To Charge Batteries . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Battery Charging Status Indicators . . . . . . . . . . . .3-8
3.7 GROUND CONTROL STATION . . . . . . . . . . . . . . . . . 3-11
Platform/Off/Ground Selector Switch . . . . . . . 3-12
Emergency Stop/Shut Down Button . . . . . . . . 3-12
Brake Release Button . . . . . . . . . . . . . . . . . . . . . . . 3-13
Platform Up and Down Buttons . . . . . . . . . . . . . 3-13
Machine Status LCD Display . . . . . . . . . . . . . . . . 3-14
Tilt Alarm Warning . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
LCD Display Fault Conditions . . . . . . . . . . . . . . . 3-15
3.8 PLATFORM CONTROL CONSOLE. . . . . . . . . . . . . . . 3-19
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Platform On/Off Key Switch . . . . . . . . . . . . . . . . 3-20
Platform Emergency Stop/Shut Down Button . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Joystick Function Enable Lever . . . . . . . . . . . . . 3-22
Single Function Joystick Control . . . . . . . . . . . . 3-22
Drive Speed Setting Selector Switch . . . . . . . . 3-23
Platform Control Display Panel . . . . . . . . . . . . . 3-24
Left Hand Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
3.9 PLATFORM FUNCTION ENABLE FOOTSWITCH . . 3-28
3.10 PLATFORM MANUAL DESCENT CONTROL VALVE . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Activating the Internal Manual Descent Valve
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Activating the Remote Manual Descent
(If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3.11 PLATFORM CONFIGURATION . . . . . . . . . . . . . . . . . . 3-31
Platform Lanyard Anchorage Point . . . . . . . . . . 3-31
Object Detection System (If Equipped) . . . . . . 3-32
Platform Gate Alarm (Australian Spec. Machines
Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Manual Tray Height Adjustment . . . . . . . . . . . . 3-33
Power Tray Height Adjustment . . . . . . . . . . . . . 3-34
Cargo Strap (Option) . . . . . . . . . . . . . . . . . . . . . . . 3-35
3.12 PARKING MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
3.13 TRANSPORTING, LIFTING AND TIE-DOWN PROCE-
DURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Forklift Truck Transport . . . . . . . . . . . . . . . . . . . . . 3-36
Vehicle Transport Using the Tie-Down Loops 3-37
3.14 PROGRAMMABLE SECURITY LOCK (PSL™) (OPTION)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
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TABLE OF CONTENTS
31215821 iii
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
Machine Power Up . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
Machine Power Down . . . . . . . . . . . . . . . . . . . . . . .3-39
Changing the Operator’s Code . . . . . . . . . . . . . .3-39
3.15 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .3-40
SECTION - 4 - EMERGENCY PROCEDURES
4.1 GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . 4-1
Operator Unable to Control Machine . . . . . . . . . 4-1
Platform Caught Overhead . . . . . . . . . . . . . . . . . . . 4-1
4.3 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . 4-2
SECTION - 5 - ACCESSORIES
5.1 SCANNER POCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
SECTION - 6 - GENERAL SPECIFICATIONS AND OPERATOR
MAINTENANCE
6.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 6-2
Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . 6-2
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . 6-3
Platform Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 6-5
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.4 BATTERY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . 6-10
6.5 TIRES AND WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Tire Wear and Damage . . . . . . . . . . . . . . . . . . . . . 6-10
Wheel and Tire Replacement . . . . . . . . . . . . . . . 6-10
Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.6 GROUND CONTROL STATION - PROGRAMMING 6-13
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Programming Levels . . . . . . . . . . . . . . . . . . . . . . . 6-13
Operator Programming Mode . . . . . . . . . . . . . . 6-13
Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Programming Items . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Activating Programming Mode . . . . . . . . . . . . . 6-16
Entering Password . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Programming Mode Selection . . . . . . . . . . . . . . 6-17
Selecting Programmable Item to Adjust . . . . . 6-18
Adjusting Programmable Setting . . . . . . . . . . . 6-18
6.7 DRIVE MOTOR BRUSH WEAR - WARNING INDICATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
SECTION - 7 - INSPECTION AND REPAIR LOG
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TABLE OF CONTENTS
iv 31215821
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
LIST OF FIGURES
2-1. Walk-Around Inspection . . . . . . . . . . . . . . . . . . . . . . . .2-6
3-1. Grade and Side Slope . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3-2. Machine Operating Component Locations . . . . . .3-4
3-3. Hood (Carry Deck) Removal . . . . . . . . . . . . . . . . . . . . .3-5
3-4. Battery Charger Location . . . . . . . . . . . . . . . . . . . . . . .3-8
3-5. Ground Control Station . . . . . . . . . . . . . . . . . . . . . . . 3-11
3-6. LCD Display Symbols . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-7. Platform Control Console . . . . . . . . . . . . . . . . . . . . . 3-19
3-8. Left Hand Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
3-9. Internal Manual Descent Valve Location . . . . . . . 3-29
3-10. Remote Manual Descent Location. . . . . . . . . . . . . 3-30
3-11. Standard Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3-12. Object Detection System . . . . . . . . . . . . . . . . . . . . . 3-32
3-13. Manual Tray Height Adjustment . . . . . . . . . . . . . . 3-33
3-14. Power Tray Height Adjustment. . . . . . . . . . . . . . . . 3-34
3-15. Cargo Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
3-16. Forklift Truck Lifting Pockets . . . . . . . . . . . . . . . . . . 3-36
3-17. Front and Rear Tie-Down Loop. . . . . . . . . . . . . . . . 3-37
3-18. PSL™ Controls & Indicators . . . . . . . . . . . . . . . . . . . . 3-38
3-19. Manual Tray - Decal Installation . . . . . . . . . . . . . . . 3-40
3-20. Manual Tray - Decal Installation . . . . . . . . . . . . . . . 3-41
3-21. Power Tray - Decal Installation . . . . . . . . . . . . . . . . 3-44
3-22. Power Tray - Decal Installation . . . . . . . . . . . . . . . . 3-45
6-1. Serial Number Plate Location. . . . . . . . . . . . . . . . . . . 6-4
6-2. Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-3. Wheel Bolt Tightening Sequence . . . . . . . . . . . . . . 6-12
LIST OF TABLES
1-1 Minimum Approach Distances (M.A.D.) . . . . . . . . . 1-6
2-1 Inspection and Maintenance Table . . . . . . . . . . . . . 2-3
3-1 Battery Low Voltage Warning Indicators . . . . . . . . 3-6
3-2 LCD Display - Operating Fault Conditions . . . . . 3-16
3-3 Platform Maximum Capacity . . . . . . . . . . . . . . . . . 3-31
3-4 Manual Tray - Decal Installation. . . . . . . . . . . . . . . 3-42
3-5 Power Tray - Decal Installation. . . . . . . . . . . . . . . . 3-46
5-1 Available Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6-1. Standard UTTO Specs . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-2. UCon Hydrolube HP-5046 Specs . . . . . . . . . . . . . . . . 6-6
6-3. Lubrication Specifications . . . . . . . . . . . . . . . . . . . . . . 6-7
6-4. Lubrication Intervals for Various Components. . . 6-9
6-5. Wheel Torque Chart. . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-6. Programmable Settings and Factory Presets . . 6-15
7-1 Inspection and Repair Log. . . . . . . . . . . . . . . . . . . . . . 7-1
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