JLG DVL Series Use and care manual

Operation and Safety Manual
Keep this manual with the machine at all times.
Model(s)
DVL &
DVSP
Series
P/N - 3121135
May 08, 2019 - Rev L

WARNING
Operating, servicing and maintaining this vehicle or equipment
can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of
California to cause cancer and birth defects or other
reproductive harm. To minimize exposure, avoid breathing
exhaust, do not idle the engine except as necessary, service your
vehicle or equipment in a well-ventilated area and wear gloves
or wash your hands frequently when servicing. For more
information go to www.P65Warnings.ca.gov.

FOREWORD
3121135 – JLG Lift – a
FOREWORD
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions
and operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.
Other Publications Available:
Service and Maintenance Manual .......................................................3121136
Illustrated Parts Manual (ANSI/CSA) ...................................................3121137
Illustrated Parts Manual (CE)...............................................................3121839

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
b– JLG Lift – 3121135
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
This is the Safety Alert Symbol. It is used to alert you to the
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS
DECAL WILL HAVE A RED BACKGROUND.
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT
AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS
DECAL WILL HAVE AN ORANGE BACKGROUND.
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT
AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY
ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL
HAVE A YELLOW BACKGROUND.
IMPORTANT
INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION.
THIS DECAL WILL HAVE A GREEN BACKGROUND.

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
3121135 – JLG Lift – c
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHO-
RIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR
THIS PRODUCT.
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUS-
TRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PER-
SONAL PROPERTY OR THE JLG PRODUCT.
IMPORTANT
IMPORTANT
FOR :
•Accident Reporting
•Product Safety Publications
•Current Owner Updates
•Questions Regarding Product Safety
•Standards and Regulations Compliance Information
•Questions Regarding Special Product Applications
•Questions Regarding Product Modifications
CONTACT :
Product Safety and Reliability Department
JLG Industries, Inc.
1 JLG Drive
McConnellsburg, PA 17233
or Your Local JLG Office
(See addresses on back cover of manual)
In USA:
Toll Free: 877-JLG-SAFE
877-554-7233
Outside USA:
717-485-5161
E-mail: [email protected]

REVISION LOG
d– JLG Lift – 3121135
REVISION LOG
Original Issue A - October 1, 2001
Revised B - November 19, 2001
Revised C - December 13, 2001
Revised D - February 22, 2002
Revised E - October 29, 2002
Revised F - January 29, 2003
Revised G - February 18, 2003
Revised H - August 9, 2004
Revised I - May 6, 2005
Revised J - July 25, 2005
Revised K - September 27, 2005
Revised L - May 08, 2019

3121135 – JLG Lift – i
TABLE OF CONTENTS
TABLE OF CONTENTS
SUBJECT - SECTION, PARAGRAPH PAGE NO.
FOREWORDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . a
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . b
REVISION LOG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . c
SECTION 1 - SAFETY PRECAUTIONS
1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Operator Training And Knowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Trip and Fall Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Electrocution Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Tipping Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Crushing And Collision Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
SECTION 2 - PREPARATION AND INSPECTION
2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Training. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Operator Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 PREPARATION, INSPECTION, AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 PRE-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4 DAILY WALK-AROUND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.5 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.2 MACHINE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.3 MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Getting Started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.4 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Battery Low Voltage Warning Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
To Charge Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Battery Charging Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.5 GROUND CONTROL STATION - OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Main Power Selector Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Emergency Stop/Shut Down Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Master Disconnect Switch - (EE Option Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Brake Release Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Platform Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Platform Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Manual Descent Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Machine Status LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
LCD Display Fault Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

ii – JLG Lift – 3121135
TABLE OF CONTENTS
3.6 GROUND CONTROL STATION -PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Programming Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Operator Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Activating Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Entering Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Programming Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Selecting Programmable Item to Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Adjusting Programmable Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.7 PLATFORM CONTROL CONSOLE OPERATION -
(MACHINES SERIAL NUMBER - 0130007616 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . 3-11
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Platform On/Off Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Platform Emergency Stop/Shut Down Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Platform Control Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Drive/Lift Mode Selector Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Horn Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Joystick Function Enable Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Multifunction Joystick Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Drive Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Lift Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Drive Speed Setting Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.8 PLATFORM CONTROL CONSOLE OPERATION -
(MACHINES BEFORE SERIAL NUMBER - 0130007616) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
At Ground Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Emergency Stop/Shut-Down Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Battery Charge/Fault Code LED Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Driving Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Adjusting Maximum Drive Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Elevating/Lowering the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.9 PARKING MACHINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.10 PROGAMMABLE SECURITY LOCK (PSL™) (DVL/DVSP - OPTION) . . . . . . . . . . . . . . . . . . . . . . 3-18
PSL™ Box and Ground Control Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Machine Power Up using the PSL™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Machine Power Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Changing the Operator’s Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3.11 PLATFORM CONFIGURATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
StockPicking Platform Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
3.12 FALL PROTECTION - LANYARD ATTACHMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3.13 QUICK-CHANGE PLATFORM MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Platform Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
3.14 OBSTRUCTION SENSING SYSTEM (DVSP - OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
OSS Pre-Start Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
3.15 TRANSPORTING, LIFTING ANDTIE DOWN PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Truck Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Machine Tie-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Crane Hook Accessory (DVL Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Fork-Lift Truck Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25

3121135 – JLG Lift – iii
TABLE OF CONTENTS
3.16 RUG CARRIER ACCESSORY(DVSP - OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Hanging a Rug using the Rug Carrier Accessory Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Removing a Rug using Rug Carrier Accessory Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
3.17 STOCK-PICKER HANGER ACCESSORY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28
Loading and Transporting an Item using the Hanger Accessory . . . . . . . . . . . . . . . . . . . . . 3-28
SECTION 4 - EMERGENCY PROCEDURES
4.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.2 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Operator Unable to Control Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Platform Caught Overhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
SECTION 5 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
5.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Platform Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Machine Component Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Serial Number Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
SECTION 6 - INSPECTION AND REPAIR LOG
LIST OF FIGURES
FIGURE NO. TITLE PAGE NO.
2-1. Daily Walk-Around Inspection for DVL/DVSP Machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
3-1. Battery Charger Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3-2. Ground Control Station. (Machine Rear View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
3-3. Platform Control Console (Machines Serial Number - 0130007616 to Present) . . . . . . . . . . . . . .3-11
3-4. Platform Control Display Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
3-5. Platform Control Console (Machines Before Serial Number - 0130007616) . . . . . . . . . . . . . . . . .3-15
3-6. PSL™ Switch & Ground Control Station Locations - At Rear of Machine. . . . . . . . . . . . . . . . . . . .3-18
3-7. PSL™ Switch Controls & Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
3-8. OSS Transducer Sensor Array Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
3-9. OSS - Pre-Start Inspection of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
3-10. Crane Hook Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
3-11. Forklift Truck Lifting Pockets and Machine Tie Down Bar Locations. . . . . . . . . . . . . . . . . . . . . . .3-24
3-12. DVL Series Decal Installation Chart - (See Table 3-5 for Specification) . . . . . . . . . . . . . . . . . . . . .3-28
3-13. DVSP Decal Installation Chart - (See Table 3-6. for Specification) . . . . . . . . . . . . . . . . . . . . . . . .3-30

iv – JLG Lift – 3121135
TABLE OF CONTENTS
LIST OF TABLES
TABLE NO. TITLE PAGE NO.
1-1 Minimum Safe Approach Distance (M.S.A.D.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2-1 Inspection and Maintenance Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
3-1 DVL And DVSP - Machine Operating Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-2 Battery Low Voltage Warning Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3-3 LCD Display - Operating Fault Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
3-4 DVL/DVSP Ground Control Station - Level 3 - Programmable Settings and Factory Presets. . . .3-8
3-5 DVL Series - Decal Installation Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
3-6 DVSP Decal Installation Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
5-1 Lubrication Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
5-2 Lubrication Intervals for Various Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
6-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

SECTION 1 - SAFETY PRECAUTIONS
3121135 – JLG Lift – 1-1
SECTION 1. SAFETY PRECAUTIONS
1.1 GENERAL
This section outlines the necessary precautions for proper
and safe machine usage and maintenance. For proper
machine use, it is mandatory that a daily routine is estab-
lished based on the content of this manual. A mainte-
nance program, using the information provided in this
manual and the Service and Maintenance Manual, must
also be established by a qualified person and must be fol-
lowed to ensure that the machine is safe to operate.
The owner/user/operator/lessor/lessee of the machine
should not accept operating responsibility until this man-
ual has been read, training is accomplished, and opera-
tion of the machine has been completed under the
supervision of an experienced and qualified operator.
If there are any questions with regard to safety, training,
inspection, maintenance, application, and operation,
please contact JLG Industries, Inc. (“JLG”).
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED
IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROP-
ERTY DAMAGE, PERSONAL INJURY OR DEATH.
1.2 PRE-OPERATION
Operator Training And Knowledge
• Read and understand this manual before operating the
machine.
• Do not operate this machine until complete training is
performed by authorized persons.
• Only authorized and qualified personnel can operate
the machine.
• Read, understand, and obey all DANGERS, WARN-
INGS, CAUTIONS, and operating instructions on the
machine and in this manual.
• Use the machine in a manner which is within the scope
of its intended application set by JLG.
• All operating personnel must be familiar with the emer-
gency controls and emergency operation of the
machine as specified in this manual.
• Read, understand, and obey all applicable employer,
local, and governmental regulations as they pertain to
operation of the machine.
Workplace Inspection
• The operator is to take safety measures to avoid all haz-
ards in the work area prior to machine operation.
• Do not operate or raise the platform while on trucks,
trailers, railway cars, floating vessels, scaffolds or other
equipment unless approved in writing by JLG.
• This machine can be operated in temperatures of 0° F
to 104° F (-20° C to 40° C). Consult JLG for operation
outside this range.
Machine Inspection
• Before machine operation, perform inspections and
functional checks. Refer to Section 2 of this manual for
detailed instructions.
• Do not operate this machine until it has been serviced
and maintained according to requirements specified in
the Service and Maintenance Manual.

SECTION 1 - SAFETY PRECAUTIONS
1-2 – JLG Lift – 3121135
• Ensure all safety devices are operating properly. Modifi-
cation of these devices is a safety violation.
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLAT-
FORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMIS-
SION FROM THE MANUFACTURER
• Do not operate any machine on which the safety or
instruction placards or decals are missing or illegible.
• Avoid any build up of debris on platform floor. Keep
mud, oil, grease, and other slippery substances from
footwear and platform floor.
1.3 OPERATION
General
• Do not use the machine for any purpose other than
positioning personnel, their tools and equipment, or for
hand stock picking.
• Never operate a machine that is not working properly. If
a malfunction occurs, shut down the machine.
• Never slam a control switch or lever through neutral to
an opposite direction. Always return switch to neutral
and stop before moving the switch to the next function.
Operate controls with slow and even pressure.
• Do not allow personnel to tamper with or operate the
machine from the ground with personnel in the plat-
form, except in an emergency.
• Do not carry materials directly on platform railing unless
approved by JLG.
• Always ensure that power tools are properly stowed
and never left hanging by their cord from the platform
work area.
• Fully lower mast assembly and shut off all power before
leaving machine.
• When performing welding operations at elevation, pre-
cautions must be taken to protect all machine compo-
nents from contact with weld splatter or molten metal.
• Battery fluid is highly corrosive. Avoid contact with skin
and clothing at all times.
• Charge batteries on in a well ventilated area.
Trip and Fall Hazard
• JLG Industries, Inc. recommends that the operator in
the platform wear a full body harness with a lanyard
attached to an authorized lanyard anchorage point. For
further information regarding fall protection require-
ments on JLG products, contact JLG Industries, Inc.
• Before operating the machine, make sure all railing and
gates are fastened in their proper position.
• Keep both feet firmly positioned on the platform floor at
all times. Never use ladders, boxes, steps, planks, or
similar items on platform to provide additional reach.
• Never use the mast assembly to enter or leave the plat-
form.
• Use extreme caution when entering or leaving platform.
Ensure that the mast assembly is fully lowered. Face
the machine when entering or leaving the platform.
Always maintain “three point contact” with the machine,
using two hands and one foot or two feet and one hand
at all times during entry and exit.
• Platform-to-structure transfers at elevated positions are
discouraged. Where transfer is necessary, enter/exit
through the gate only with the platform within 1 foot
(0.3m) of a safe and secure structure. 100% tie-off is
also required in this situation utilizing two lanyards.
One lanyard must be attached to the platform with the
second lanyard attached to the structure. The lanyard
connected to the platform must not be disconnected
until such time the transfer to the structure is safe and
complete.

SECTION 1 - SAFETY PRECAUTIONS
3121135 – JLG Lift – 1-3
Electrocution Hazard
Maintain a clearance of at least 10 ft (3m) between any
part of the machine and its occupants, their tools, and
their equipment from any electrical line or apparatus car-
rying up to 50,000 volts. One foot (0.3m) additional clear-
ance is required for every additional 30,000 volts or less.
The minimum safe approach distance may be reduced if
insulating barriers are installed to prevent contact, and if
the barriers are rated for the voltage of the line being
guarded. These barriers shall not be part of (or attached
to) the machine. The minimum safe approach distance
shall be reduced to a distance within the designed work-
ing dimensions of the insulating barrier. This determina-
tion shall be made by a qualified person in accordance
with employer, local, or governmental requirements for
work practices near energized equipment.
Tipping Hazard
• The user should be familiar with the surface before driv-
ing. Do not exceed the allowable sideslope and grade
while driving.
• Do not elevate platform or drive with platform elevated
while on a slope, or on an uneven or soft surface.
• Before driving on floors, bridges, trucks, and other sur-
faces, check allowable capacity of the surfaces.
• Never exceed the maximum platform capacity. Distrib-
ute loads evenly on platform floor.
• Keep the chassis of the machine a minimum of 2 ft.
(0.6m) from holes, bumps, drop-offs, obstructions,
debris, concealed holes, and other potential hazards at
the ground level.
• Never attempt to use the machine as a crane. Do not
tie-off machine to any adjacent structure.
• Do not increase the platform size with unauthorized
deck extensions or attachments, increasing the area
exposed to wind will decrease stability.
•If mast assembly or platform is caught so that one or
more wheels are off the ground, the operator must be
removed before attempting to free the machine. Use
cranes, forklift trucks, or other appropriate equipment to
stabilize machine and remove personnel.
Table 1-1. Minimum Safe Approach Distance (M.S.A.D.)
VOLTAGE RANGE
(PHASE TO PHASE)
MINIMUM SAFE APPROACH
DISTANCE - Feet (m)
0-50KV 10 (3)
Over 50KV to 200KV 15 (5)
Over 200KV to 350KV 20 (6)
Over 350KV to 500KV 25 (8)
Over 500KV to 750KV 35 (11)
Over 750KV to 1000KV 45 (14)
NOTE: This Minimum Safe Approach Distance shall apply
except where employer, local, or governmental regu-
lations are more stringent.

SECTION 1 - SAFETY PRECAUTIONS
1-4 – JLG Lift – 3121135
Crushing And Collision Hazard
• Personal protection equipment must be worn by all
operating and ground personnel.
• Check work area clearances above, on sides, and bot-
tom of platform while driving and lifting or lowering plat-
form.
• During operation, keep all body parts inside platform
railing.
• Always post a lookout when driving in areas where
vision is obstructed.
• Keep non-operating personnel at least 6 ft. (1.8m) away
from machine during all driving operations.
• Limit travel speed according to conditions of ground
surface, congestion, visibility, slope, location of person-
nel, and other factors causing hazards of collision or
injury to personnel.
• Be aware of stopping distances in all drive speeds.
• Do not drive at high speeds in restricted or close quar-
ters or when driving in reverse.
• Exercise extreme caution at all times to prevent obsta-
cles from striking or interfering with operating controls
and persons in the platform.
• Ensure that operators of other overhead and floor level
machines are aware of the aerial work platform’s pres-
ence. Disconnect power to overhead cranes.
• Warn personnel not to work, stand, or walk under a
raised platform. Position barricades on floor as neces-
sary.
1.4 TOWING, LIFTING, AND HAULING
• Never allow personnel in platform while towing, lifting,
or hauling.
• This machine should not be towed, except in the event
of emergency, malfunction, power failure, or loading/
unloading. Refer to the Emergency Procedures Section
of this manual for emergency towing procedures.
• Ensure platform is fully retracted and completely empty
of tools prior to towing, lifting or hauling.
• Do not assist a stuck or disabled machine by pushing
or pulling except by pulling at the chassis tie-down
bars.
• When lifting machine with a forklift, position forks only at
designated areas of the machine. Lift with a forklift of
adequate capacity.
• Refer to the Machine Operation section of this manual
for lifting information.

SECTION 2 - PREPARATION AND INSPECTION
3121135 – JLG Lift – 2-1
SECTION 2. PREPARATION AND INSPECTION
2.1 PERSONNEL TRAINING
The aerial platform is a personnel handling device; so it is
necessary that it be operated and maintained only by
trained personnel.
Persons under the influence of drugs or alcohol or who
are subject to seizures, dizziness or loss of physical con-
trol must not operate this machine.
Operator Training
Operator training must cover:
1. Use and limitations of the controls in the platform
and at the ground, emergency controls and safety
systems.
2. Control labels, instructions, and warnings on the
machine.
3. Rules of the employer and government regulations.
4. Use of approved fall protection device.
5. Enough knowledge of the mechanical operation of
the machine to recognize a malfunction.
6. The safest means to operate the machine where
overhead obstructions, other moving equipment,
and obstacles, depressions, holes, drop-offs are
present.
7. Means to avoid the hazards of unprotected electrical
conductors.
8. Specific job requirements or machine application.
Training Supervision
Training must be done under the supervision of a qualified
person in an open area free of obstructions until the
trainee has developed the ability to safely control and
operate the machine.
Operator Responsibility
The operator must be instructed that he/she has the
responsibility and authority to shut down the machine in
case of a malfunction or other unsafe condition of either
the machine or the job site.
NOTE: The Manufacturer or Distributor will provide qualified
people for training assistance with the first unit(s)
delivered and from that time forward as requested by
the user or his/her personnel.

SECTION 2 - PREPARATION AND INSPECTION
2-2 – JLG Lift – 3121135
2.2 PREPARATION, INSPECTION, AND
MAINTENANCE
The following table covers the periodic machine inspec-
tions and maintenance recommended by JLG Industries,
Inc. Consult local regulations for further requirements for
aerial work platforms. The frequency of inspections and
maintenance must be increased as necessary when the
machine is used in a harsh or hostile environment, if the
machine is used with increased frequency, or if the
machine is used in a severe manner.
IMPORTANT
JLG INDUSTRIES, INC. RECOGNIZES A QUALIFIED JLG
MECHANIC AS A PERSON WHO HAS SUCCESSFULLY COM-
PLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPE-
CIFIC JLG PRODUCT MODEL.
Table 2-1. Inspection and Maintenance Table
TYPE FREQUENCY PRIMARY
RESPONSIBILITY
SERVICE
QUALIFICATION REFERENCE
Pre-Start
Inspection
Before using each day; or
whenever there’s an Operator change.
User or Operator User or Operator Operator and Safety Manual
Pre-Delivery
Inspection
(See Note)
Before each sale, lease, or rental delivery. Owner, Dealer, or User Qualified JLG
Mechanic
Service and Maintenance
Manual and applicable JLG
inspection form
Frequent
Inspection
In service for 3 months or 150 hours, whichever
comes first; or;
Out of service for a period of more than 3 months; or
Purchased used.
Owner, Dealer, or User Qualified JLG
Mechanic
Service and Maintenance
Manual and applicable JLG
inspection form
Annual Machine
Inspection
Annually, no later than 13 months from the date of
prior inspection.
Owner, Dealer, or User Qualified JLG
Mechanic
Service and Maintenance
Manual and applicable JLG
inspection form
Preventative
Maintenance
At intervals as specified in the Service and Mainte-
nance Manual.
Owner, Dealer, or User Qualified JLG
Mechanic
Service and Maintenance
Manual
NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.

SECTION 2 - PREPARATION AND INSPECTION
3121135 – JLG Lift – 2-3
2.3 PRE-START INSPECTION
The Pre-Start Inspection should include each of the follow-
ing:
1. Cleanliness – Check all surfaces for leakage (oil,
fuel, or battery fluid) or foreign objects. Report any
leakage to the proper maintenance personnel.
2. Decals and Placards – Check all for cleanliness
and legibility. Make sure no decals or placards are
missing. Make sure all illegible decals and placards
are cleaned or replaced. (Reference "Decal Installa-
tions" in Section 3).
3. Operators and Safety Manuals – Make sure a copy
of the Operator and Safety Manual, EMI Safety Man-
ual (Domestic only), and ANSI Manual of Responsi-
bilities (Domestic only) is enclosed in the weather
resistant storage container.
4. Daily Walk-Around Inspection – (See Section 2.4)
5. Battery – Charge as required.
6. Hydraulic Oil – Check the hydraulic oil level.
NOTE: Check Service Manual for instructions and hydraulic
oil specification before adding. DO NOT OVERFILL.
7. Function Check – Check all machine controls for
operation. (See Section 2.5)
If optional equipment is installed on this machine refer to
Section 3 for specific Pre-Start Inspection and Operation
instructions.
2.4 DAILY WALK-AROUND INSPECTION
Begin the “Walk-Around Inspection” at item one (1) as
noted on the diagram. Continue around machine check
each item in sequence for the conditions listed in the fol-
lowing check list.
TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS
“OFF” DURING “WALK-AROUND INSPECTION”.
DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE
BEEN CORRECTED.
IMPORTANT
DO NOT OVERLOOK VISUAL INSPECTION OF THE BASE FRAME
UNDERSIDE. CHECK THIS AREA FOR OBJECTS OR DEBRIS
WHICH COULD CAUSE EXTENSIVE MACHINE DAMAGE.
NOTE: On all components, make sure there are no loose or
missing parts, that they are securely fastened, and
that no visible damage, leaks or excessive wear
exists in addition to any other criteria mentioned.
1. Drive and Caster Wheels - Check for any debris
stuck to or around wheels.
2. Base Frame - Check pot-hole-protection system
components; check for loose wires or cables dan-
gling below the base.
3. Manual Descent Control Valve - See note above.
4. Motor/Pump/Reservoir Unit - No evidence of
hydraulic leaks. Hydraulic oil level should be filled
level with the full line.
5. Batteries - Battery cables; no corrosion.
6. Platform Assembly and Gate - Quick-Change plat-
form mounting and mounting pins; DVSP - platform
fasteners; platform railings; entry bar or gate in
proper working order.
7. Platform Control Console - Platform control; plac-
ards secure and legible; emergency stop switch
reset for operation; Control markings legible.
8. Ground Control Station - Main Power Selector
Switch operable; placards secure and legible; emer-
gency stop switch operates properly.
9. Mast Assembly - Mast sections; slide pads; mast
chains; sequencing cables; platform control and
power cables (on side of mast); power cables prop-
erly tensioned and seated in sheaves; cable
sheaves rotating freely.
FILL TO LINE
on Hydraulic
Reservoir
indicates the
proper level for
hydraulic oil.

SECTION 2 - PREPARATION AND INSPECTION
2-4 – JLG Lift – 3121135
Figure 2-1. Daily Walk-Around Inspection for DVL/DVSP Machines.
1. Drive and Caster Wheels 4. Motor/Pump/Reservoir Unit 7. Platform Control Console
2. Base Frame 5. Batteries (Open Cover Doors) 8. Ground Control Station
3. Manual Descent Control Valve 6. Platform Assembly 9. Mast Assembly
1
2
5
4
8
3
9
6
7

SECTION 2 - PREPARATION AND INSPECTION
3121135 – JLG Lift – 2-5
2.5 FUNCTION CHECK
Once the “Walk-Around” Inspection is complete, perform
a function check of all systems in an area free of overhead
and ground level obstructions. Refer to Section 3 for more
specific operating instructions.
IF THE MACHINE DOES NOT OPERATE PROPERLY, TURN OFF
THE MACHINE IMMEDIATELY! REPORT THE PROBLEM TO THE
PROPER MAINTENANCE PERSONNEL. DO NOT OPERATE THE
MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION.
Perform a Function Check as follows:
1. From the ground controls with no load in the plat-
form:
a. Operate ground control functions, platform lift
up and lift down.
NOTE: Ensure Pot-Hole-Protection device is fully engaged
(both bars down) when the platform is elevated.
b. Ensure that all machine functions are disabled
when the Emergency Stop Button is activated.
c. Check Manual Descent Control valve is operat-
ing properly.
2. From the platform control console:
a. Ensure that the control console is properly
mounted and secure.
b. Raise and lower platform 2 ft. to 3 ft. (.61m to .92
m) several times. Check for smooth elevation
and lowering of platform.
c. Operate all functions and check all limit and cut-
out switches.
d. Ensure that all machine functions are disabled
when the Emergency Stop Button is activated.
3. With platform in the transport (stowed) position:
a. Drive the machine on a grade, not to exceed the
rated grade ability, and stop to ensure the
brakes hold.
b. Check the 1.5 degree tilt sensor alarm to ensure
proper operation.

SECTION 2 - PREPARATION AND INSPECTION
2-6 – JLG Lift – 3121135
This page intentionally left blank.