JLG 260MRT Use and care manual

Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
ANSI
®
AS/NZS
Model
260MRT
PVC 1910
31215865
November 6, 2019 - Rev A
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WARNING
Operating, servicing and maintaining this vehicle or equipment
can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of
California to cause cancer and birth defects or other
reproductive harm. To minimize exposure, avoid breathing
exhaust, do not idle the engine except as necessary, service your
vehicle or equipment in a well-ventilated area and wear gloves
or wash your hands frequently when servicing. For more
information go to www.P65Warnings.ca.gov.
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FOREWORD
31215865 a
FOREWORD
The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed var-
ious compliance standards. Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard
compliance information.
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating
procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without
prior notification. Contact JLG Industries, Inc. for updated information.
Refer to www.JLG.com for Warranty, Product Registration, and other machine-related documentation.
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FOREWORD
b31215865
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL
RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACK-
GROUND.
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, COULD
RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN ORANGE BACK-
GROUND.
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY RESULT
IN MINOR OR MODERATE INJURY. IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES.
THIS DECAL WILL HAVE A YELLOW BACKGROUND.
INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDI-
RECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROPERTY.
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO THE
POTENTIAL PERSONAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT
FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH.
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FOREWORD
d31215865
REVISION LOG
Original Issue A - November 6, 2019
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TABLE OF CONTENTS
31215865 i
SECTION - 1 - SAFETY PRECAUTIONS
1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Operator Training and Knowledge . . . . . . . . . . . . . . . . . 1-1
Workplace Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Machine Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Trip and Fall Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Crushing and Collision Hazards . . . . . . . . . . . . . . . . . . . . 1-9
1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . . . . . . . . . 1-10
1.5 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Maintenance Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Battery Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPARATION,
AND INSPECTION
2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Machine Familiarization. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2 PREPARATION, INSPECTION, AND MAINTENANCE . . . . . 2-2
Inspection and Maintenance Table . . . . . . . . . . . . . . . . . 2-3
2.3 PRE-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.4 WALK-AROUND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.5 FUNCTION CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.6 DUAL FUEL SYSTEM (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . 2-9
SECTION - 3 - MACHINE CONTROLS AND INDICATORS
3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Ground Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Platform Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Platform Control Front Panel. . . . . . . . . . . . . . . . . . . . . . . 3-8
Indicator Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.3 DECALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
ANSI, ANSI Export, CSA . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
CE, AUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
SECTION - 4 - MACHINE OPERATION
4.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 OPERATING CHARACTERISTICS AND LIMITATIONS . . . . 4-2
Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4 PLATFORM LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.5 ENGINE OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Power Selector Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Emergency Stop Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
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TABLE OF CONTENTS
ii 31215865
Starting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.6 OPERATING CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . 4-4
Leveling Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Auto Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Manual Level Adjustment (Trim) . . . . . . . . . . . . . . . . . . . 4-5
4.7 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Platform Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.8 DRIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Driving Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Driving in Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.9 PARKING AND STOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.10 TIE DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Lifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.11 TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.12 PLATFORM RAILS - FOLD-DOWN PROCEDURE. . . . . . . . 4-14
SECTION - 5 - EMERGENCY PROCEDURES
5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Manual Descent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 EMERGENCY OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Operator Unable to Control Machine. . . . . . . . . . . . . . . 5-2
Platform Caught Overhead . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Righting of Tipped Machine . . . . . . . . . . . . . . . . . . . . . . . 5-3
Post-Incident Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3 INCIDENT NOTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
SECTION - 6 - ACCESSORIES
6.1 1/2 AIRLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2 PLATFORM WORKLIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3 PLATFORM RAIL PADDING . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
With Deck Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
SECTION - 7 - GENERAL SPECIFICATIONS AND OPERATOR MAINTE-
NANCE
7.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Operating Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Platform Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Safety Prop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Inspection Check Points . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7.4 TIRES AND WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Tire Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Wheel Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
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TABLE OF CONTENTS
31215865 iii
Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.5 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . . . . . . . . . . 7-13
SECTION - 8 - INSPECTION AND REPAIR LOG
LIST OF FIGURES
2-1. Walk Around Inspection Diagram. . . . . . . . . . . . . . . . . . . . . 2-5
4-1. Grade and Sideslope Depiction. . . . . . . . . . . . . . . . . . . . . . 4-10
4-2. Lifting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4-3. Platform Rails - Fold Down Sequence - Front/Rear
Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4-4. Platform Rails - Fold Down Sequence - Deck Extension Side
Rails4-16
4-5. Platform Rails - Fold Down Sequence - Main Platform Side
Rails4-17
7-1. Engine Operating Temperature Specifications (Kubota)- .
Sheet 1 of 27-6
7-2. Engine Operating Temperature Specifications (Kubota)- .
Sheet 2 of 27-7
LIST OF TABLES
Minimum Approach Distances (M.A.D.) . . . . . . . . . . . . . . . . . . . . . 1-6
Beaufort Scale (For Reference Only). . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Tilt Activation Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Available Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
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SECTION 1 - SAFETY PRECAUTIONS
31215865 1-1
SECTION 1. SAFETY PRECAUTIONS
1.1 GENERAL
This section outlines the necessary precautions for proper and
safe machine usage and maintenance. In order to promote
proper machine usage, it is mandatory that a daily routine is
established based on the content of this manual. A maintenance
program, using the information provided in this manual and the
Service and Maintenance Manual, must also be established by a
qualified person and must be followed to ensure that the
machine is safe to operate.
The owner/user/operator/lessor/lessee of the machine should
not accept operating responsibility until this manual has been
read, training is accomplished, and operation of the machine has
been completed under the supervision of an experienced and
qualified operator.
These sections contain the responsibilities of the owner, user,
operator, lessor, and lessee concerning safety, training, inspec-
tion, maintenance, application, and operation.If there are any
questions with regard to safety, training, inspection, mainte-
nance, application, and operation, please contact JLG Industries,
Inc. (“JLG”).
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL
COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
1.2 PRE-OPERATION
Operator Training and Knowledge
• Read, understand, and study the Operation and Safety Manual
in its entirety before operating the machine. For clarification,
questions, or additional information regarding any portions of
this manual, contact JLG Industries, Inc.
• Only personnel who have received proper training regarding
the inspection, application, and operation of MEWPs (includ-
ing recognition and avoiding hazards associated with their
operation) shall be authorized to operate a MEWP.
• Only properly trained personnel who have received unit-spe-
cific familiarization shall operate a MEWP. The user shall deter-
mine if personnel are qualified to operate the MEWP prior to
operation.
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SECTION 1 - SAFETY PRECAUTIONS
1-2 31215865
• Read, understand, and obey all DANGERS, WARNINGS, CAU-
TIONS, and operating instructions on the machine and in this
manual.
• Ensure that the machine is to be used in a manner which is
within the scope of its intended application as determined by
JLG.
• All operating personnel must have a thorough understanding
of the intended purpose and function of the MEWP controls,
including platform, ground, and emergency descent controls.
• Read, understand, and obey all applicable employer, local, and
governmental regulations as they pertain to your utilization
and application of the machine.
Workplace Inspection
• Precautions to avoid all hazards in the work area must be
taken by the user before operation of the machine.
• Do not operate or raise the platform from a position on trucks,
trailers, railway cars, floating vessels, scaffolds or other equip-
ment unless the application is approved in writing by JLG.
• Before operation, check work area for overhead hazards such
as electric lines, bridge cranes, and other potential overhead
obstructions.
• Check operating surfaces for holes, bumps, drop-offs, obstruc-
tions, debris, concealed holes, and other potential hazards.
• Check the work area for hazardous locations. Do not operate
the machine in hazardous environments unless approved for
that purpose by JLG.
• Ensure that the ground conditions are adequate to support
the maximum tire load indicated on the tire load decals
located on the chassis adjacent to each wheel.
Machine Inspection
• Do not operate this machine until the inspections and func-
tional checks have been performed as specified in Section 2 of
this manual.
• Do not operate this machine until it has been serviced and
maintained according to the maintenance and inspection
requirements as specified in the machine’s Service and Main-
tenance Manual.
• Ensure all safety devices are operating properly. Modification
of these devices is a safety violation.
MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR
WRITTEN PERMISSION FROM THE MANUFACTURER
• Do not operate any machine on which the safety or instruction
placards or decals are missing or illegible.
• Check the machine for modifications to original components.
Ensure that any modifications have been approved by JLG.
• Avoid accumulation of debris on platform floor. Keep mud, oil,
grease, and other slippery substances from footwear and plat-
form floor.
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SECTION 1 - SAFETY PRECAUTIONS
31215865 1-3
1.3 OPERATION
General
• Machine operation requires your full attention. Bring the
machine to a full stop before using any device, i.e. cell phones,
two-way radios, etc. that will distract your attention from
safely operating the machine.
• Do not use the machine for any purpose other than position-
ing personnel, their tools, and equipment.
• Before operation, the user must be familiar with the machine
capabilities and operating characteristics of all functions.
• Never operate a malfunctioning machine. If a malfunction
occurs, shut down the machine. Remove the unit from service
and notify the proper authorities.
• Do not remove, modify, or disable any safety devices.
• Never slam a control switch or lever through neutral to an
opposite direction. Always return switch to neutral and stop
before moving the switch to the next function. Operate con-
trols with slow and even pressure.
• Do not allow personnel to tamper with or operate the
machine from the ground with personnel in the platform,
except in an emergency.
• Do not carry materials directly on platform railing unless
approved by JLG.
• When two or more persons are in the platform, the operator
shall be responsible for all machine operations.
• Always ensure that power tools are properly stowed and never
left hanging by their cord from the platform work area.
• Do not assist a stuck or disabled machine by pushing or pull-
ing except by pulling at the chassis tie-down lugs.
• Fully lower platform and shut off all power before leaving
machine.
• Remove all rings, watches, and jewelry when operating
machine. Do not wear loose fitting clothing or long hair unre-
strained which may become caught or entangled in equip-
ment.
• Persons under the influence of drugs or alcohol or who are
subject to seizures, dizziness or loss of physical control must
not operate this machine.
• Hydraulic cylinders are subject to thermal expansion and con-
traction. This may result in changes to the platform position
while the machine is stationary. Factors affecting thermal
movement can include the length of time the machine will
remain stationary, hydraulic oil temperature, ambient air tem-
perature, and platform position.
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SECTION 1 - SAFETY PRECAUTIONS
1-4 31215865
Trip and Fall Hazards
• Prior to operation, ensure all gates and rails are fastened and
secured in their proper position.
• JLG Industries, Inc. recommends that all persons in the plat-
form wear a full body harness with a lanyard attached to an
authorized lanyard anchorage point while operating this
machine. For further information regarding fall protection
requirements on JLG products, contact JLG Industries, Inc.
• Identify the designated lanyard anchorage point(s) at the plat-
form and securely attach the lanyard. Attach only one (1) lan-
yard per lanyard anchorage point.
• Enter and exit only through gate area. Use extreme caution
when entering or leaving the platform. Ensure that the plat-
form assembly is fully lowered. Face the machine when enter-
ing or leaving the platform. Always maintain “three point
contact” with the machine, using two hands and one foot or
two feet and one hand at all times during entry and exit.
.
• Keep both feet firmly positioned on the platform floor at all
times. Never position ladders, boxes, steps, planks, or similar
items on unit to provide additional reach for any purpose.
• Never use the scissor arm assembly to gain access to or leave
the platform.
• Keep oil, mud, and slippery substances cleaned from footwear
and the platform floor.
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SECTION 1 - SAFETY PRECAUTIONS
31215865 1-5
Electrocution Hazards
• This machine is not insulated and does not provide protection
from contact or proximity to electrical current.
• Maintain safe clearance from electrical lines, apparatus, or any
energized (exposed or insulated) parts in accordance with the
Minimum Approach Distance (MAD) as specified in Table 1-1.
• Allow for machine movement and electrical line swaying.
• Maintain a clearance of at least 10 ft (3 m) between any part of
the machine and its occupants, their tools, and their equip-
ment from any electrical line or apparatus carrying up to
50,000 volts. One foot additional clearance is required for
every additional 30,000 volts or less.
• The minimum approach distance may be reduced if insulating
barriers are installed to prevent contact, and the barriers are
rated for the voltage of the line being guarded. These barriers
shall not be part of (or attached to) the machine. The mini-
mum approach distance shall be reduced to a distance within
the designed working dimensions of the insulating barrier.
This determination shall be made by a qualified person in
accordance with the employer, local, or governmental require-
ments for work practices near energized equipment.
DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD). ASSUME
ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE.
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SECTION 1 - SAFETY PRECAUTIONS
1-6 31215865
Tipping Hazards
• Ensure that the ground conditions are adequate to support
the maximum tire load indicated on the tire load decals
located on the chassis adjacent to each wheel. Do not travel
on unsupported surfaces.
• The user must be familiar with the operating surface before
driving. Do not exceed the allowable sideslope and grade
while driving
• Do not elevate platform or drive with platform elevated while
on or near a sloping, uneven, or soft surface. Ensure machine is
positioned on a smooth, firm surface within the limits of the
maximum operating slope before elevating platform or driv-
ing with the platform in the elevated position.
• Before driving on floors, bridges, trucks, and other surfaces,
check allowable capacity of the surfaces.
• Never exceed the maximum platform capacity as specified on
the platform. Keep all loads within the confines of the plat-
form, unless authorized by JLG.
• Keep the chassis of the machine a minimum of 0.6 m (2 ft)
from holes, bumps, drop-offs, obstructions, debris, concealed
holes, and other potential hazards at the ground level.
• Do not operate the machine when wind conditions exceed
specifications shown in Section 7.2 or as shown on the capac-
ity placard on the platform billboard. Factors affecting wind
speed are; platform elevation, surrounding structures, local
weather events, and approaching storms.
• Wind speed can be significantly greater at height than at
ground level.
• Wind speed can change rapidly. Always consider approaching
weather events, the time required to lower the platform, and
methods to monitor current and potential wind conditions.
• Do not cover or increase surface area of the platform or the
load. Do not carry large surface area items in the platform
when operating outdoors. The addition of such items
increases the exposed wind area of the machine. Increased
areas exposed to wind will decrease stability.
• Do not increase the platform size with unauthorized modifica-
tions, deck extensions, or attachments.
Table 1-1. Minimum Approach Distances (M.A.D.)
Voltage Range
(Phase to Phase)
MINIMUM APPROACH DISTANCE
in Feet (Meters)
0 to 50KV 10 (3)
Over 50 kV to 200 KV 15 (5)
Over 200KV to 350 KV 20 (6)
Over 350 KV to 500 KV 25 (8)
Over 500 KV to 750 KV 35 (11)
Over 750 KV to 1000 KV 45 (14)
NOTE: This requirement shall apply except where employer, local or gov-
ernmental regulations are more stringent.
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SECTION 1 - SAFETY PRECAUTIONS
31215865 1-7
DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS
SHOWN IN SECTION 7.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT-
FORM BILLBOARD.
Table 1-2. Beaufort Scale (For Reference Only)
Beaufort
Number
Wind Speed Description Land Conditions
mph m/s
0 0 0-0.2 Calm Calm. Smoke rises vertically
1 1-3 0.3-1.5 Light air Wind motion visible in smoke
2 4-7 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle
3 8-12 3.4-5.4 Gentle breeze Leaves and smaller twigs in constant motion
4 13-18 5.5-7.9 Moderate breeze Dust and loose paper raised. Small branches begin to move.
5 19-24 8.0-10.7 Fresh breeze Smaller trees sway.
6 25-31 10.8-13.8 Strong breeze Large branches in motion. Whistling heard in overhead wires. Umbrella use
becomes difficult.
7 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind.
8 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road.
9 47-54 20.8-24.4 Strong Gale Light structure damage.
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SECTION 1 - SAFETY PRECAUTIONS
1-8 31215865
• Never attempt to use the machine as a crane. Do not tie-off
machine to any adjacent structure. Never attach wire, cable, or
any similar items to platform.
• If scissor arm assembly or platform is caught so that one or
more wheels are off the ground, all persons must be removed
before attempting to free the machine. Use cranes, forklift
trucks, or other appropriate equipment to stabilize machine.
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SECTION 1 - SAFETY PRECAUTIONS
31215865 1-9
Crushing and Collision Hazards
• Approved head gear must be worn by all operating and
ground personnel.
• Keep hands and limbs out of the scissor arm assembly during
operation.
• Watch for obstructions around machine and overhead when
driving. Check clearances above, on sides, and bottom of plat-
form when lifting or lowering platform.
• During operation, keep all body parts inside platform railing.
• Always post a lookout when driving in areas where vision is
obstructed.
• Keep non-operating personnel at least 6 ft (1.8 m) away from
machine during all driving operations.
• Under all travel conditions, the operator must limit travel
speed according to conditions of ground surface, congestion,
visibility, slope, location of personnel, and other factors caus-
ing hazards of collision or injury to personnel.
• Be aware of stopping distances in all drive speeds. When driv-
ing in high speed, reduce drive speed before stopping. Travel
grades in low speed only.
• Do not use high speed drive in restricted or close quarters or
when driving in reverse.
• Exercise extreme caution at all times to prevent obstacles from
striking or interfering with operating controls and persons in
the platform.
• Ensure that operators of other overhead and floor level
machines are aware of the MEWP’s presence. Disconnect
power to overhead cranes. Barricade floor area if necessary.
• Do not operate over ground personnel. Warn personnel not to
work, stand, or walk under a raised platform. Position barri-
cades on floor as necessary.
IF DRIVING MACHINE WITH THE PLATFORM CONTROL STATION FROM GROUND, DO
NOT HANG THE CONTROL BOX ON ANY PART OF THE MACHINE WHILE DRIVING. HOLD
THE CONTROL BOX AND KEEP AT LEAST 3 FT (1 M) DISTANCE FROM MACHINE.
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SECTION 1 - SAFETY PRECAUTIONS
1-10 31215865
1.4 TOWING, LIFTING, AND HAULING
• Never allow personnel in platform while towing, lifting, or
hauling.
• This machine should not be towed, except in the event of
emergency, malfunction, power failure, or loading/unloading.
Refer to emergency towing procedures.
• Ensure platform is fully retracted and completely empty of
tools prior to towing, lifting or hauling.
• When lifting machine with a forklift, position forks only at des-
ignated areas of the machine. Lift with a forklift of adequate
capacity.
• Refer to Section 4 for lifting information.
1.5 MAINTENANCE
General
This section contains general safety precautions which must be
observed during maintenance of this machine. Additional pre-
cautions to be observed during machine maintenance are
inserted at the appropriate points in this manual and in the Ser-
vice and Maintenance Manual. It is of utmost importance that
maintenance personnel pay strict attention to these precautions
to avoid possible injury to personnel or damage to the machine
or property. A maintenance program must be established by a
qualified person and must be followed to ensure that the
machine is safe.
Maintenance Hazards
• Shut off power to all controls and ensure that all operating sys-
tems are secured from inadvertent motion prior to performing
any adjustments or repairs.
• Never work under an elevated platform until it has been fully
lowered to the full down position, if possible, or otherwise
supported and restrained from movement with appropriate
safety props, blocking, or overhead supports.
• DO NOT attempt to repair or tighten any hydraulic hoses or fit-
tings while the machine is powered on or when the hydraulic
system is under pressure.
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SECTION 1 - SAFETY PRECAUTIONS
31215865 1-11
• Always relieve hydraulic pressure
from all hydraulic circuits before
loosening or removing hydraulic
components.
• DO NOT use your hand to check for
leaks. Use a piece of cardboard or
paper to search for leaks. Wear
gloves to help protect hands from
spraying fluid.
• Use only replacement parts or com-
ponents that are approved by JLG. To be considered approved,
replacement parts or components must be identical or equiva-
lent to original parts or components.
• Never attempt to move heavy parts without the aid of a
mechanical device. Do not allow heavy objects to rest in an
unstable position. Ensure adequate support is provided when
raising components of the machine.
• Use only approved non-flammable cleaning solvents.
• Do not replace items critical to stability, such as batteries or
tires, with items of different weight or specification. Do not
modify unit in any way to affect stability.
• Refer to the Service and Maintenance Manual for the weights
of critical stability items.
MODIFICATION OR ALTERATION OF A MEWP SHALL BE MADE ONLY WITH PRIOR WRIT-
TEN PERMISSION FROM THE MANUFACTURER.
Battery Hazards
• Always disconnect batteries when servicing electrical compo-
nents or when performing welding on the machine.
• Do not allow smoking, open flame, or sparks near battery
during charging or servicing.
• Do not contact tools or other metal objects across the battery
terminals.
• Always wear hand, eye, and face protection when servicing
batteries. Ensure that battery acid does not come in contact
with skin or clothing.
BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND CLOTHING AT
ALL TIMES. IMMEDIATELY RINSE ANY CONTACTED AREA WITH CLEAN WATER AND
SEEK MEDICAL ATTENTION.
• Charge batteries only in a well-ventilated area.
• Avoid overfilling the battery fluid level. Add distilled water to
batteries only after the batteries are fully charged.
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