Aston Global ATC-T5 Installation and operating instructions

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Tire Changer ATC-T5
Fully automatic Leverless Center Post
Patented Tire Changer ATC-T5
National Invention Patent Number: ZL 2016 1 0802417.9
Aston Technologies Inc.
Installation Operation and
Maintenance User’s Manual

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Specification：Rim10”-30”，Width 3”~17”，Max Wheel Diameter: 47”
●Please confirm the integrity of the product before installing and debugging, to ensure that
the product has not been changed.
●The manual is an important part of product. Please put it in the place where you can find
it at any time.
●In the installation process, if the warning signs are damaged, please contact the
manufacturer in time to replace the defect.

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Content
OverView ..............................................................................................................................................................................3
1.1 Important Note .....................................................................................................................................................4
1.2 Qualified Users ....................................................................................................................................................4
1.3 Notes ....................................................................................................................................................................4
1.4 Danger Warning Signs .........................................................................................................................................6
1.5 Noise Standard .....................................................................................................................................................6
1.6 Training................................................................................................................................................................6
Quipment Introduction..........................................................................................................................................................6
2.1 Product Introduction ............................................................................................................................................7
2.2 Technical Specifications.......................................................................................................................................7
2.3 Transportation ......................................................................................................................................................8
2.4 Figure and part name............................................................................................................................................8
Installation and commissioning instructions.........................................................................................................................8
3.1 Pre Installation Preparation................................................................................................................................10
3.2 Precautions during installation...........................................................................................................................11
3.3 Main installation procedure................................................................................................................................11
3.4 Check the project table after installation............................................................................................................12
3.5 Commissioning and debugging..........................................................................................................................12
Operation declaration..........................................................................................................................................................15
4.1 Operating notes ..................................................................................................................................................15
4.2 Demount and Mount Tires Operation Procedure ...............................................................................................15
Maintenance, storage and scrap ..........................................................................................................................................19
5.1 Maintenance.......................................................................................................................................................21
5.2 Storage and scrap ...............................................................................................................................................22
Fault causes and Solutions ..................................................................................................................................................21

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Assistant data ......................................................................................................................................................................22
7.1 Electrical circuit diagram..............................................................................................................22
7.2 Pneumatic diagram....................................................................................................................22
8.0 Explosion Diagram.............................................................................................................................23

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Model：
Serial number：
TO which this declaration relates in conformity with the following Standards and other normative
documents
Q/YLL001-2003

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Overview
1.1 Important Note
◇Thank you for your purchase and usage of this product. Please read the instructions
carefully before installing and operating, in order not to cause unnecessary damage. It is
forbidden for the non-professional workers to install or operate this machine. The
manufacturer will not be responsible for any accidents or damages because false
installment or wrong operation.
◇Without the approval of manufacture, any user shall not change the parts and structure of
the machine without permission. If there are any damage causes because of that, the
manufacturer will not be responsible.
1.2 Qualified users
1.2.1 Only professional training of personnel can operate and use the product.
1.2.2 Electrical appliances must be operated by professional electrician.
1.2.3 Neither non-professional nor non-trained personnel can come close to the product
working area.
1.3 Notes
1.3.1 Before operating this product, please carefully read every part of its manual,
especially Safety Operation Part and Mechanical Maintenance Part.
1.3.2 This Tire Changer must be operated by professional well-training personnel.
1.3.3 Tire Demount/Mount is forbidden to operate in explosive gas.
1.3.4 Before the machines is connected to electric power and air supply, the users must
check and ensure that the electric power and air supply fulfil the machine’s mechanical
requirements. The circuit system must be operated by professional staff.
1.3.5 During operation, do not face close to the Clamp Wheel, in order to avoid dust or other
debris hit the operator's eyes. During mechanical operation, do not touch the inflatable pedal,
in order to avoid accidents.
1.3.6 To inflate tires must be careful, strictly following instructions for inflation. If tires
suddenly burst, tire assembly machine design and structure is not to protect the operator's
personal safety (or any mechanical in the vicinity of the kind).
1.3.7 During machine operation, necklace, loose clothing, etc., may bring the operators

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personal injury.
1.3.8 During tires demount/mount operation, the Clamp Wheel should always rotate
clockwise; Counterclockwise rotation indicates that machine fault or operator error. It is
operation error please do it in right way. If there is machine fault, please stop the electric
power and send the machine to repair.
1.3.9 The manufacturers will not be responsible for the damage or injury if users use parts
from other factories.
1.3.10 Regularly inspect the level of oil in Oil Drier. If the oil level is low, it needs unscrew
the cover and add oil. Professional oil for Oil Drier ISO Hg with viscosity of ISO vg32 is
recommended. (such as: Esso Fedis k32, 1405, Mobil Vacouline, KLUBER32)
1.3.12 If the product is not used for a long time, please disconnect all power supply, and
lubricate the Clamp Wheel and Center Spindle to prevent oxidation.
1.3.13 When deciding to scrap equipment, please do ensure all power supply has been cut
off. Follow native and national laws and regulations about all non-ferrous metals and
non-ferrous metal scrap.

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1.4 Danger warning signs
1.5 Noise Standard
The noise of the tire changer should be less than 70dB. It is recommended to place a noise
measure machine in operating area. The machine can be fixed in the ground by screws to
reduce noise.
Picture 1

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1.6 Training
Only professional workers with good training can operate this machine. The manufacturer
can provide training if the users need it.
Equipment Description
2.1 Product Introduction
LN-T5, automatic Tire Changer, integrates its demount head(hook) and tire-pressing roller
moving together，high working rate and tough strength, It can demount and mount tires
with wheel size of 10” to 28”, tire width of 110-425mm and tire diameter of 1190mm. This
machine gains National Invention Patent. When demount/mount tires, it can freely control
the distance between rims and hood head, so it will never hurt wheels as demount/mount
tires. It works especially well for Run-flat and low-profile tires. It is the protector for high-
standard tires.
2.2 Technical Specifications
Features
Working Specifications
Rim of tires
10＂－30＂
Max. Tire Diameter
47＂(1200mm)
Max. Tire Width
17＂(425mm)
Hydraulic Wheel Pressure
6612lbs.(3000kg)
Working Pressure
8bar－10bar（116－145psi）
Max. Inflation pressure
3.5bar（50psi）
Working Voltage
220V 1ph／380V 3ph/110V1ph
Motor Power
1.1kw／0.75kw/1.5kw .....
Outline dimension
54＂x 36＂x 60＂(1380x900x1500mm)
Net weight
635lbs.(288kg)
Working state noise
＜70dB（A）

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2.3 Transportation
◇The machine must be packed in the original factory and placed in the position specified
in the packing box. It must be carried out by a forklift truck or other tool with the
corresponding lifting capacity to move the packing machine.
2.4 Figure and part names
G：Clamp Wheel P：Column U：Switch I：Working Head
R：Hydraulic pump and Solenoid Valve Z：Hook Control Valve K：Wheel Control
M：Hook Back & forward Valve S：Electric Cabinet P:Scram Button V:Pedal
Switch G:Oil Drier Y：Turntable N：Hook C：Inflation Gun
E：Automatic Hydraulic Wheel F：Hook up &down Valve
Picture 2