Aston Global ATC-T5 Installation and operating instructions
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Specification：Rim10”-30”，Width 3”~17”，Max Wheel Diameter: 47”
●Please confirm the integrity of the product before installing and debugging, to ensure that
the product has not been changed.
●The manual is an important part of product. Please put it in the place where you can find
it at any time.
●In the installation process, if the warning signs are damaged, please contact the
manufacturer in time to replace the defect.
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Content
OverView ..............................................................................................................................................................................3
1.1 Important Note .....................................................................................................................................................4
1.2 Qualified Users ....................................................................................................................................................4
1.3 Notes ....................................................................................................................................................................4
1.4 Danger Warning Signs .........................................................................................................................................6
1.5 Noise Standard .....................................................................................................................................................6
1.6 Training................................................................................................................................................................6
Quipment Introduction..........................................................................................................................................................6
2.1 Product Introduction ............................................................................................................................................7
2.2 Technical Specifications.......................................................................................................................................7
2.3 Transportation ......................................................................................................................................................8
2.4 Figure and part name............................................................................................................................................8
Installation and commissioning instructions.........................................................................................................................8
3.1 Pre Installation Preparation................................................................................................................................10
3.2 Precautions during installation...........................................................................................................................11
3.3 Main installation procedure................................................................................................................................11
3.4 Check the project table after installation............................................................................................................12
3.5 Commissioning and debugging..........................................................................................................................12
Operation declaration..........................................................................................................................................................15
4.1 Operating notes ..................................................................................................................................................15
4.2 Demount and Mount Tires Operation Procedure ...............................................................................................15
Maintenance, storage and scrap ..........................................................................................................................................19
5.1 Maintenance.......................................................................................................................................................21
5.2 Storage and scrap ...............................................................................................................................................22
Fault causes and Solutions ..................................................................................................................................................21
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Assistant data ......................................................................................................................................................................22
7.1 Electrical circuit diagram..............................................................................................................22
7.2 Pneumatic diagram....................................................................................................................22
8.0 Explosion Diagram.............................................................................................................................23
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Overview
1.1 Important Note
◇Thank you for your purchase and usage of this product. Please read the instructions
carefully before installing and operating, in order not to cause unnecessary damage. It is
forbidden for the non-professional workers to install or operate this machine. The
manufacturer will not be responsible for any accidents or damages because false
installment or wrong operation.
◇Without the approval of manufacture, any user shall not change the parts and structure of
the machine without permission. If there are any damage causes because of that, the
manufacturer will not be responsible.
1.2 Qualified users
1.2.1 Only professional training of personnel can operate and use the product.
1.2.2 Electrical appliances must be operated by professional electrician.
1.2.3 Neither non-professional nor non-trained personnel can come close to the product
working area.
1.3 Notes
1.3.1 Before operating this product, please carefully read every part of its manual,
especially Safety Operation Part and Mechanical Maintenance Part.
1.3.2 This Tire Changer must be operated by professional well-training personnel.
1.3.3 Tire Demount/Mount is forbidden to operate in explosive gas.
1.3.4 Before the machines is connected to electric power and air supply, the users must
check and ensure that the electric power and air supply fulfil the machine’s mechanical
requirements. The circuit system must be operated by professional staff.
1.3.5 During operation, do not face close to the Clamp Wheel, in order to avoid dust or other
debris hit the operator's eyes. During mechanical operation, do not touch the inflatable pedal,
in order to avoid accidents.
1.3.6 To inflate tires must be careful, strictly following instructions for inflation. If tires
suddenly burst, tire assembly machine design and structure is not to protect the operator's
personal safety (or any mechanical in the vicinity of the kind).
1.3.7 During machine operation, necklace, loose clothing, etc., may bring the operators
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personal injury.
1.3.8 During tires demount/mount operation, the Clamp Wheel should always rotate
clockwise; Counterclockwise rotation indicates that machine fault or operator error. It is
operation error please do it in right way. If there is machine fault, please stop the electric
power and send the machine to repair.
1.3.9 The manufacturers will not be responsible for the damage or injury if users use parts
from other factories.
1.3.10 Regularly inspect the level of oil in Oil Drier. If the oil level is low, it needs unscrew
the cover and add oil. Professional oil for Oil Drier ISO Hg with viscosity of ISO vg32 is
recommended. (such as: Esso Fedis k32, 1405, Mobil Vacouline, KLUBER32)
1.3.12 If the product is not used for a long time, please disconnect all power supply, and
lubricate the Clamp Wheel and Center Spindle to prevent oxidation.
1.3.13 When deciding to scrap equipment, please do ensure all power supply has been cut
off. Follow native and national laws and regulations about all non-ferrous metals and
non-ferrous metal scrap.
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1.6 Training
Only professional workers with good training can operate this machine. The manufacturer
can provide training if the users need it.
Equipment Description
2.1 Product Introduction
LN-T5, automatic Tire Changer, integrates its demount head(hook) and tire-pressing roller
moving together，high working rate and tough strength, It can demount and mount tires
with wheel size of 10” to 28”, tire width of 110-425mm and tire diameter of 1190mm. This
machine gains National Invention Patent. When demount/mount tires, it can freely control
the distance between rims and hood head, so it will never hurt wheels as demount/mount
tires. It works especially well for Run-flat and low-profile tires. It is the protector for high-
standard tires.
2.2 Technical Specifications
Features
Working Specifications
Rim of tires
10＂－30＂
Max. Tire Diameter
47＂(1200mm)
Max. Tire Width
17＂(425mm)
Hydraulic Wheel Pressure
6612lbs.(3000kg)
Working Pressure
8bar－10bar（116－145psi）
Max. Inflation pressure
3.5bar（50psi）
Working Voltage
220V 1ph／380V 3ph/110V1ph
Motor Power
1.1kw／0.75kw/1.5kw .....
Outline dimension
54＂x 36＂x 60＂(1380x900x1500mm)
Net weight
635lbs.(288kg)
Working state noise
＜70dB（A）
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2.3 Transportation
◇The machine must be packed in the original factory and placed in the position specified
in the packing box. It must be carried out by a forklift truck or other tool with the
corresponding lifting capacity to move the packing machine.
2.4 Figure and part names
G：Clamp Wheel P：Column U：Switch I：Working Head
R：Hydraulic pump and Solenoid Valve Z：Hook Control Valve K：Wheel Control
M：Hook Back & forward Valve S：Electric Cabinet P:Scram Button V:Pedal
Switch G:Oil Drier Y：Turntable N：Hook C：Inflation Gun
E：Automatic Hydraulic Wheel F：Hook up &down Valve
Picture 2
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Installation and Commissioning Instructions
3.1 Preparation for installation
3.1.1nstallation Location
◇The installation location of the machine must be in line with the standard of the
installation work.
◇The tire changer needs to be installed in place with the main power supply and
compressed air system.
◇Equipment installation location should be at least up to the standard shown in Picture 4
and 4-A, which can ensure the normal operation and the machine parts are not subject to
any restrictions. The tire changer is forbidden to use in explosive gas.
3.1.2 Installation Equipment and Tools
1.One car-clip pliers 2.One open end metric wrench and/or socket set 3.Hammer 3.1.3
Inspection Products
Picture 4-A
Picture 4
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◇After receiving the product, please inspect the machine package, transportation, and wet
damage phenomenon. If there is shipping damage or soaked by rain, please do not open
the package, but contact the seller. Such damage has been found in package but still
unpacked, missing pieces or some parts cannot be used and accidental injury etc., the
manufacturer will not bear any responsibility.
3.1.4 Unpacking
◇Inspect package damages and rain
damages and other damages, using
the tool unpack the package as
shown in Picture 5, please dispose
of package box, lest the
environmental pollution.
◇Inspect the condition of the
machine. Following the Packing
List to check if there is any damage
or lost. Once found such
phenomenon please contact the
seller or manufacture immediately.
If the users find that the leakage but still installed, the manufacturer will not assume any
responsibility. If there are any questions, please do not use the machine but contact the
supplier.
3.2 Precautions during installation
◇All bolts must be tightened.
◇Power cord, no broken skin, no broken pipe, and other damage.
3.3 Main installation procedure
3.3.1Standard configuration installation
Step One：unscrew wooden pallet fixing screws and place the Tire Changer at the
installation site. (installation site must meet its requirements.)
Picture 5
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Step Two：as shown in Picture 6-A, take down the two circlips and keep them for later
installation.
3.4 Inspect the project table after installation
No.
Inspection item
Yes
No
Remarks
1
Whether the working voltage is
consistent with the requirements of
the equipment
2
Whether the components are
installed correctly
3
Whether the bolts, screws, nuts are
tightened
Note: Please fill in the inspection item list after the installation is finished.
3.5 Commissioning and debugging
3.5.1Commissioning
Picture 6-A
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◇After the machine installation and before the connection with the power supply, please
do make sure the user's power supply and air supply meet the requirements of the
machine.
◇The machine is connected to the circuit. The circuit must be standard equipped with a
fuse, ground wire and the automatic circuit breaker of 25A according the operation
rule(Note: Only the professional personnel can do the circuit work). The power plug of
the tire changer should be provided by the customer. (Note: The standard circuit of the
plug is 16A, but it must meet its Working Voltage).
◇As shown in Figure 7, the air supply is connected to machine by a pipe connector
(Q) on the side of Oil Drier.
3.5.2 Debugging
Step 1: Pour some hydraulic oil into the Hydraulic Pump Box( The Hydraulic Oil should
be 80% of the box). Turn on the Switch U, connect the power supply and watch the
turning position of the Pump. It will be OK if it is clockwise. If it is anticlockwise,
change the wires in the power supply. If the Power supply is 220V, just operate
directly. After 10-15 minutes the machine can be operated.
Step 2: Step the Motor Pedal (V) to try clockwise or anticlockwise.
Q
Picture 7
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Step 3: Check whether the Inflation gun whether supply air normally. Check whether the
Helper Arm (F) work normally as 7-A and 7-B. The pressure in the Oil Drier should be 6-8
（bar).
Step 4: Understand the hydraulic equipment movement to make the Hook forward and
backward as Picture7-E 7-F, Hook Wheel(Z) as Picture7-C 7-D and Hook Disk(K) as
Picture 7-G 7-H.
3.5.3 Hook head adjustment
◇The position and angle of Hook Head has been adjusted standard by the manufacturer in
factory. The users should not change it. Upper of the Hook Head there is Hand
Wheel(which can be pulled upside). For the first time to use this machine, the users can
try changing the straight side and hook side with this Hand Wheel(as shown in Picture
8).
◇Try locking tires in Center Spindle and unlocking tires from Center Spindle. Turn plum
blossom top clockwise and move the lock part into the square slot, as shown in Picture
8-A and Picture 8-B, tires can be fixed in Center Spindle. Turn plum blossom top
counterclockwise and move the lock part out of the square slot, tires will get unlocked.
Then pull out the Lock Screw as shown in Picture 8-C.
Picture 7-A
8
Picture 7-D
8
Picture 7-C
8
Picture 7-B
Picture 7-E
8
Picture 7-F
8
Picture 7-G
Picture 7-G
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Operation Declaration
4.1 Operating notes
◇Ensure the connection to air supply, ensure there is no air leakage, and ensure the
operation space can meet the requirements before operation.
◇Before any operation, the air in tires must be totally driven out, and the balance block of
the tire balancing device must be removed.
4.2 Demount and Mount Tires Operation Procedure
4.2.1
◇Check whether the air inside of tires has been totally driven out. If not, please drive air
out completely.
◇As shown in Picture 9 and Picture 9-A, press tire with the wheel Disk and step the Motor
Pedal to smear the lubricating oil.
Picture 8
Picture 9
Picture 8-A
Picture 8-B
Picture 8-C
Picture 9-A
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4.2.2 Demount tires
◇After bead breaking, the rim edge should be coated with special lubricant. Fix tires in
Center Spindle(Y) and lock it with Clamp Wheel (Note：Make sure tires has locked
tightly by Clamp Wheel). Shown as Picture 8-F, 8-G.
4.2.4 Tire disassemble
◇As shown in Picture 12, adjust the position to press Hook Head to wheels. Turn the
twist on the right-Hand Control Valve and press the Hook Head into tires opposite the
gaps between bead and rim.
◇Turn the lower twist down to force a gap between the bead and the rim. Hook head is
parallel to the rim and 2mm against the rim. Then make it 2mm higher than rim. Insert
the plastic crowbar between rim and the top bead of the tire as shown in Picture
12-B(Protect Rims and Wheels). (Note: To run-flat tires, the control twist(Z) must be
turned backward and drive out the air in cylinder, or the Hood head may rebound to
scratch the wheels or even tear the bead. Please be especially careful to avoid the Hook
Head from touching the tire pressure monitoring device when demount tires with tire
pressure monitoring device.) Generally, when Center Spindle turns a half circle the up
bead can leave the wheel. Practice more, it will never scratch or do other damage to
wheels, rims, or tires.
◇As shown in Picture 12-D, pull the controller, make the Hook side down。
◇As shown in Picture 12-D，move the Hook Head（Z）against bottom rim about
Picture 8-F
Picture 8-G
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3mm-5mm. Turn up the twist(Z) with right hand and hold the lower bead of tire with left
hand. The position of Hook Head is as Picture12-E. Step motor pedal(V1), totally
separate tires and wheels. (Notice: Hook Head should be strictly fixed as the position
shown in Picture12-E. Finishing disassembling tires, please turn the Straight Side
down and prepare mount tires. )
Notice：When demount or mount tires，Spindle should always turn clockwise；If
Spindle turn counterclockwise, it means the machine gets malfunction or the operator
makes fault.
Picture 12
Picture 12-A
Picture 12-B
Picture 12-C
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4.3.1 Mont Tires
◆After turning Straight Head downside, coat the lubricant up and down of rims as shown
in Picture 13-A and coat the lubricant to tires as shown in Picture 13-B.
◆Put the tire on the wheel as shown in Picture 13-B. The Straight Head should be about
4-5mm to the rim and its Straight Head touches the tires as shown in Picture 13-B.
Picture 12-F
Picture 12-G
Picture 12-D
Picture 12-E
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