Clarke CTJ2500QLG Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS GC03/12
2.5 TONNE GARAGE JACK
PART NO: 7621802
Model No: CTJ2500QLG

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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
INTRODUCTION
Thank you for purchasing this CLARKE Garage Jack.
Before attempting to use this product, please read this manual throughout
and follow the instructions carefully. Thoroughly familiarise yourself with this
product & its operation in order to ensure the safety of yourself and others
around you. In doing so, you can look forward to the product giving you
long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase. This guarantee is invalid if the product is found
to have been abused or tampered with in any way, or not used for it’s
intended purpose.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect
your statutory rights.
SPECIFICATION
Please note that details and specifications contained herein, are correct at
the time of going to print. However, CLARKE International reserve the right to
change specifications at any time without prior notice.
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Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]
GENERAL SAFETY PRECAUTIONS
GENERAL
1. ALWAYS read and ensure you fully understand the following precautions
and the hazards associated with this product. Do not allow anyone who
has not read these instructions to use the jack.
2. Only use this jack for its intended purpose.
3. NEVER carry out any modifications to this product. If experiencing difficulty
of any kind consult your local dealer.
WORK AREA
1. NEVER use the jack on sloping surfaces, only on level ground. The jack
may move away slightly as soon as it lifts the tyre from the ground.
2. DO NOT start the vehicle engine with the jack in use.
3. This jack is for lifting only. DO NOT move a load using the jack as a dolly.
4. Ensure the load is taken by the full saddle and that the point of lift on the
load is of sufficient strength to support the full load adequately.
5. Never allow children or bystanders in the area while the jack is in use.
6. NEVER work underneath a vehicle supported only by this product. If
working under a vehicle, always use stands designed for the purpose.
7. Ensure the jack is on a firm solid base and that there is no likelihood of it
slipping when under load.
8. Ensure that all personnel are well clear of a load being raised or lowered.
SERVICING & REPAIRS
1. Check the jack for damage before use and do not use if damaged. If in
doubt, DO NOT use. Consult your local dealer.
2. ALWAYS use spare parts supplied by Clarke International. Using non-
standard parts could be extremely dangerous.
3. Ensure that the jack is properly maintained at all times and that no
corrosion or other damage is allowed to weaken any part of it.
4. When necessary, have your jack serviced or repaired by a qualified
technician using identical replacement parts. This will ensure that the
safety of the jack is maintained.
5. NEVER use the jack if it has been subjected to excess load (over 2.5
tonne). The jack should be removed from service immediately and fully
inspected by qualified personnel and passed as serviceable before further
use.
Please keep these instructions in a safe place for future reference.

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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
UNPACKING AND ASSEMBLY
1. Remove the retaining clip, by
pressing the handle mounting
downwards and releasing the clip
from the base of the jack and
from the handle opening.
2. Undo the thumbscrew until the
lower handle can be inserted fully
into the handle socket.
• The handle has a groove which
should engage with the thumb
screw once it is re-tightened.
• The socket within the handle will
engage with the jack control
valve.
3. Re-tighten the thumb screw to
secure the lower handle.
4. Add the upper handle by sliding it
onto the lower handle and
securing with the bolt provided.
OPERATION
Before use, visually inspect the jack for oil leaks or any other sign of damage.
Should any be apparent, have the jack inspected and repaired by a
qualified technician.
WARNING! NEVER WORK ON THE VEHICLE WHEN SUPPORTED BY A
JACK. THIS IS A HIGHLY DANGEROUS PRACTICE. THE VEHICLE MUST BE
SUPPORTED ON AXLE STANDS, OR SUITABLE SUPPORTS, BENEATH THE
JACKING/SUPPORT POINTS RECOMMENDED BY THE VEHICLE
MANUFACTURER. THERE SHOULD BE NO LOAD ON THE JACK.
1. Ensure the vehicle to be raised is stable and on firm level ground with the
wheels chocked.
2. Position the jack so that the saddle is directly beneath the lifting point.
• Consult the vehicle handbook to determine suitable lifting points.
3. Engage the square socket in the end of the handle with the control valve
(positioned within the handle mounting). Turn clockwise to close the valve.
4. Pump the handle to raise the saddle until it reaches the vehicle lifting
point.
Retaining
Clip
Securing bolt
Handle
Mounting
Thumb
Screw
Groove

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Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]
5. Take care that no obstruction prevents a clean lift. Keep all personnel at a
safe distance before pumping the handle to lift the vehicle.
NOTE: The jack may move slightly during operation. It is important
therefore, that the floor is clean and completely free from debris.
6. Position axle stands directly beneath suitable supporting points on the
vehicle, and very gently twist the handle anticlockwise.
• This will open the control valve to lower the load onto the stands.
7. To stop it lowering at any point, turn the handle clockwise again. Always
avoid a rapid descent by turning the handle slowly.
8. Carefully lower the vehicle onto the axle stand, checking constantly,
preferably with an assistant, that the vehicles supporting point rests snugly
and cleanly on the stand, and that the supporting stand is stable before
all the weight is taken.
NOTE: Ensure this operation is carried out under complete control. DO NOT
allow the load to drop suddenly as this could damage internal parts.
9. Completely remove the jack from the vehicle.
MAINTENANCE
PURGING AIR FROM THE SYSTEM
If air bubbles become trapped inside the hydraulic system, the efficiency of
the jack will be reduced. Air can be purged from the system as follows.
1. Use the handle to turn the control
valve counter-clockwise, relieving
the pressure within the jack, then
remove the cover plate & oil filler
plug. A broad-bladed screwdriver
is required for the plug.
2. Pump the handle several times to
purge air from the system.
3. Replace the oil filler plug, then
turn the control valve clockwise
and test the jack. If efficiency is still low, check the oil level as below.
CHECKING THE OIL LEVEL
If the jack has been stored for long periods, check for oil leaks before use. If
necessary, check the oil level as follows:
1. Ensure the jack is fully lowered by using the handle to turn the control
valve fully anticlockwise.
2. Remove the cover plate and the oil filler plug.
Cover Plate
Filler
Plug

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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
• The oil should be almost level with the bottom of the oil filler hole.
• Oil can be topped up using Clarke Hydraulic Oil (p/no 3050830 for 1 litre).
OIL REPLACEMENT
1. With the jack lowered, remove the cover plate and the filler plug. Tilt the
jack onto its side and drain the old oil into a container.
2. Return the jack to upright and refill with hydraulic oil up to the bottom of
the oil filler hole.
3. Purge any air from the system and replace the oil filler plug.
4. Dispose of old oil appropriately and be sure to wipe up any spillage.
GENERAL CARE
1. Periodically lubricate the hinges, front wheels & rear castors with light oil.
2. Store in a dry location.
3. In the event of damage or broken components, replacements are
available from Clarke Parts & Service.
TROUBLESHOOTING
MELBORP ESUAC NOITULOS
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Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]
DECLARATION OF CONFORMITY

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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
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GENERAL COMPONENT PARTS
When requesting replacement parts, please quote the prefix;
HACTJ2500QLG, followed by the number listed above.

9
Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]
GENERAL COMPONENT PARTS

10
Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
HYDRAULIC COMPONENT PARTS
ENVIRONMENTAL PROTECTION
One of the most damaging sources of environmental pollution is oil
products. Never throw away used hydraulic oil with domestic refuse or
flush it down a sink or drain. Collect any hydraulic oil in a leak proof
container and take it to your local waste disposal site.
If disposing of this product or any damaged components, do not dispose of
with general waste. This product contains valuable raw materials and should
be taken to your local civic amenity site for recycling of metal products.

11
Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]
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HYDRAULIC COMPONENT PARTS
When requesting replacement parts, please quote the prefix;
HACTJ2500QLG, followed by the number listed above.