JOHNY VAC JVC56BTN User manual

USER GUIDE
JVC56BTN
22" Autoscrubber with traction

- 2 -
User Guide JVC56BTN
PROTECT THE ENVIRONMENT
Please dispose of the pack materials, old
machine parts and used battery cells following
local waste disposal regulations.
MACHINE DATA
Please fill this form at the time of installation for
future references.
Model No: ___________________________
Serial No: ____________________________
Installation Date: ______________________
All devices sold by Johnny Vac have a user manual that is fully part of the device sold.
Please read this instruction manual carefully before using your device. Pictures are included
in this manual to help you understand what is written.
In addition to the excellent service this device can provide, following the precautions below
will improve your performance with less effort. This guide offers you excellent information
that allows you to :
• To emphasize and recognize the specificities of the JVC56BTN.
• Use the device safely and in the best possible conditions.
• Periodically maintain the unit for maximized performance.
• Know what parts you might need and order from Johnny Vac
PROTECT THE ENVIRONMENT
Materials used as packaging for your device as well as used parts, batteries and their
liquids such as oil or antifreeze must always be recovered and recycled, or reported to the
sites provided for this purpose according to the laws of your locality.

- 3 -
User Guide JVC56BTN
Safety Precautions .............................4
Safety Labels .....................................7
Machine Components......................... 8
Machine Installation......................... 10
Unpack the Machine....................................10
Battery Installation ......................................11
Cleaning Method .........................................12
Cleaning Brush............................................12
Installation and Connection of the Squeegee....12
Installation and Setting of the Brush ............14
Filling the Solution Tank ................................15
Machine Operation ........................... 16
Start the Machine .......................................16
During Operation.........................................18
Battery Electricity Meter..............................19
Overload Protector ......................................19
Timer..........................................................20
Drain the Tanks.................................20
Drain Recovery Tank ...................................21
Drain Solution Tank ....................................21
Battery Charge................................. 22
Specifications for Charger ..........................22
Use of Charger............................................22
Precautions for Battery Installation
and Use.......................................................23
Intelligent Charger LED Indicator .................24
Machine Maintenance .................... 25
Daily Maintenance...................................... 25
Monthly Maintenance ................................. 27
Every 6 Months Maintenance .................... 28
Squeegee Blade Replacement .................... 29
Squeegee Blade Adjustment....................... 30
Transporting the Machine ................ 32
Machine Storage .........................................32
Frost Protection...........................................32
Troubleshooting............................... 33
Fault Codes of the Charger ..............35
Technical Specifications ..................36
Machine Dimensions ..................................37
CONTENTS

- 4 -
User Guide JVC56BTN
This machine is a commercial product designed solely for the scrubbing of indoor hard surfaces. Any opera-
tion other than those stated in the operator manual is not recommended. See to it that the recommended
cleaning pads, brushes as well as commercial floor cleaners applicable to this machine be used.
Safety content is applied universally in this manual, and its meaning may refers to :
Warn the hazards or unsafe operations that may cause severe personal injury or death.
- To indicate the notes that should be followed for safe use of the machine.
Warn the danger of fire or explosion.
- Do not use inflammable liquids; do not operate the machine near or in places with inflammable liquids,
gas, or combustible dust.
- Since this machine is not equipped with an explosion-proof motor, the stops generated by its electro-mo-
tor may cause a flash fire or explosion if it is operated in places with inflammable liquids, gas, or combus-
tible dust.
- Do not pick up any inflammable materials or reactive metal.
Warn electric shock hazard.
- Disconnect the batteries and unplug the charger plug before repairing the machine.
- Do not charge the batteries with damaged cables. Any modification of the plug is not allowed. In case the
charge cable is damaged or broken, to avoid risks, it must be replaced by its manufacturer, the servicing
agents or similar qualified personnel.
SAFETY PRECAUTIONS

- 5 -
User Guide JVC56BTN
1. Do not operate the machine:
- Near or in places with inflammable liquids or gas in case of explosion or flash fire.
- Unless trained or authorized.
- Unless operation manual is carefully read and fully understood.
- When operator is not in an appropriate working condition.
2. Before operating the machine:
- Make sure all the safety devices are in place and operate properly.
3. When operating the machine:
- Go slowly on inclines and slippery surfaces.
- Wear non-slip shoes.
- Slow down before turning.
- Report machine damage or faulty operation immediately.
- Children are forbidden to play on or near the machine.
- Follow the mixing and handling instructions on chemical containers.
- Do not operate the machine on inclines exceeding 2%.
4. Before leaving or servicing the machine:
- Stop the machine on level surfaces.
- Turn off the machine.
- Remove the key.
5. When servicing the machine:
- Avoid wearing moving items such as jewelry or ties. Do not wear loose jackets or shirts with sleeves
while working on the device.
- Disconnect the battery before working on the machine.
- Wear safety gloves and eye protective devices before working on the batteries or battery connection.
- Do not power spray or hose off the machine. Electrical malfunction may occur.
- Use the parts provided or approved by JohnnyVac.
- Maintenance must be carried out by qualified maintenance staff.
SAFETY PRECAUTIONS
- Do not refit any part of the machine that is different from its original design.
6. When loading/unloading the machine onto/off the truck or trailer :
- Drain the tanks before loading machine.
- Use the suggested cargo handling apron when loading/unloading the machine onto/off the truck or trailer.
- Remove the batteries before loading the machine.
- Carry the machine with the assistance of other qualified personnel.
- Turn off the machine.
- Lower the brush motor.
- Securely attach the unit to the transport truck box.

- 6 -
User Guide JVC56BTN
1. Do not operate the machine:
- Near or in places with inflammable liquids or gas in case of explosion or flash fire.
- Unless trained or authorized.
- Unless operation manual is carefully read and fully understood.
- When operator is not in an appropriate working condition.
2. Before operating the machine:
- Make sure all the safety devices are in place and operate properly.
3. When operating the machine:
- Go slowly on inclines and slippery surfaces.
- Wear non-slip shoes.
- Slow down before turning.
- Report machine damage or faulty operation immediately.
- Children are forbidden to play on or near the machine.
- Follow the mixing and handling instructions on chemical containers.
- Do not operate the machine on inclines exceeding 2%.
4. Before leaving or servicing the machine:
- Stop the machine on level surfaces.
- Turn off the machine.
- Remove the key.
5. When servicing the machine:
- Avoid wearing moving items such as jewelry or ties. Do not wear loose jackets or shirts with sleeves
while working on the device.
- Disconnect the battery before working on the machine.
- Wear safety gloves and eye protective devices before working on the batteries or battery connection.
- Do not power spray or hose off the machine. Electrical malfunction may occur.
- Use the parts provided or approved by JohnnyVac.
- Maintenance must be carried out by qualified maintenance staff.
SAFETY PRECAUTIONS
- Do not refit any part of the machine that is different from its original design.
6. When loading/unloading the machine onto/off the truck or trailer :
- Drain the tanks before loading machine.
- Use the suggested cargo handling apron when loading/unloading the machine onto/off the truck or trailer.
- Remove the batteries before loading the machine.
- Carry the machine with the assistance of other qualified personnel.
- Turn off the machine.
- Lower the brush motor.
- Securely attach the unit to the transport truck box.

Safety labels are marked on appropriate surfaces according to their contents. Please
replace the labels in case they are missing, damaged or difficult to read. Caution Label is
located on the cover of the recovery tank.
- 7 -
User Guide JVC56BTN
SAFETY LABELS
Caution : Do not use foamy detergents.
Inflammable liquids must not be sucked.
The filter in the solution tank and the filter
for the vacuum motor must be kept
clean. See instruction manual
Brush protection hood
Warning: Revolving brush working, do not
touch. Switch off the machine before
repairing.
Loading plug : On the back of the
unit, directly on the recovery tank.

- 8 -
User Guide JVC56BTN
MACHINE COMPONENTS
1
2
3
4
5
6
7
15
16
17
9
10
11
12
13
14
8
1. Recovery Tank
2. Main Handle
3. Water Injection Opening
4. Brush Motor
5. Brush
6. Wheels
7. Swivel Wheels
8. Drain Hose
9. Motor Switch Handle
10. Water Valve Handle
11. Squeegee Lifting Handle
12. Charge Couple
13. Vacuum Hose
14. Pedal for Lifting or Lowering the
Cleaning Head
15. Squeegee Assembly
16. Solution Tank Water Outlet
17. Wastewater Tank Drain
18. Clean Water Filter
18

- 9 -
User Guide JVC56BTN
MACHINE COMPONENTS
19. Main Power Switch
20. Battery Electricity Meter
21. Brushes Pressure Gage
22. On/Off Brush Switch
23. Forward/Backward Direction Button
24. Speed Button
25. Vacuum Motor
26. Control Panel
27. Gel Batteries (2 x 12 V)
28. Water Injection Filter
29. Battery Connection Cables
30. Battery Anode Line (Red)
31. Battery Connection Diagram
32. Battery Cathode Line (Black)
29 30
32
31
25
26
27
28
19
21
23
22
20
24

- 10 -
User Guide JVC56BTN
MACHINE INSTALLATION
UNPACK THE MACHINE
1. Check the packing case for breakage, if any, report to the freight agent immediately.
2. Check the freight list for missing parts, components or package, if any, contact the distributor.
Freight List :
• 2-12 V Batteries
• 220 V, 15 A Intelligent Charger
• Battery Connecting Cables
• 4 Rubber Covers for Battery Connection
• 1 Set of Squeegee Assembly
• 1 22’’ Brush
• 1 Pad Mounting
3. Remove the steel fixed block before unpacking the machine. Unload the machine off the rack carefully
with the assistance of other qualified personnel.
NOTE : Do not push the machine directly without using the cargo handling apron in case of damages.
Be sure to wear personal protective equipment when assembling your autoscrubber – safety glasses,
protective shoes and protective gloves are strongly recommended.
FOR YOUR SAFETY

- 11 -
User Guide JVC56BTN
CONNECTION OF THE BATTERIES :
MACHINE INSTALLATION
Suggested specifications of batteries :
Two sets of 12 V, 120 Ah Chil-Wee Gel Batteries.
Maximum size of battery: 176 mm x 332 mm x 214 mm
1. Stop the machine on a level surface, turn off all the power switches and remove the key.
2. Lift the recovery tank so that it can reach the battery cabin as shown in Figure 1.
3. Fix the batteries into the compartment of battery cabin with care, and lay battery connecting posts
following the diagram below (Figure 2).
4. Connect battery cables to battery posts with red cable to the anode post (+) and black cable to cathode
post (–).
Figure 2
Figure 1

- 12 -
User Guide JVC56BTN
MACHINE INSTALLATION
CLEANING METHOD
The water mixed with soap is sprayed on the floor through the brush that polishes and dislodges the dirt
with strength. Waste water is collected by the squeegee and the vacuum cleaner for easy and quick drying.
CLEANING BRUSH
Use appropriate brush for optimal cleaning effect.
Specifications of recommended brush for JVC56BTN are as follows :
• 22" spare brush is sold at Johnny Vac (JVC50BR).
• Pad holder (JVCPD).
DIFFERENT TYPES OF PADS USED :
White : For very soft job.
Red : For soft jobs.
Blue : For intense jobs.
Black : For extreme jobs.
NOTE : For more details on the different types of pads to use and the characteristics of those, please
contact one of our experts who will be happy to explain the advantages and disadvantages of each one.

INSTALLATION AND CONNECTION OF THE SQUEEGEE:
1. Stop the machine on a flat surface, turn off all the power switches and remove the key.
2. Pull the squeegee lifting rod upwards as shown in Figure 3 above.
3. Fix the squeegee assembly to the installation bracket following the diagram below (Figure 4). Place the
fastening knob into the socket completely before tightening. Do not over tighten.
4. Connect vacuum hose to the squeegee assembly as shown in Figure 5 below.
5. Check squeegee blade and make proper adjustment.
- 13 -
User Guide JVC56BTN
MACHINE INSTALLATION
Figure 3
Figure 4
Figure 5

INSTALLATION AND SETTING OF THE BRUSH :
For your safety, first ensure that the machine is on a lflat surface.
Never work without the brush being perfectly installed.
Install brush or change pads :
1. Lower the cleaning head pedal so that the brush protection hood rises slightly (see Figure 6).
2. Place the brush in front of the machine and centre it with the guard (Figure 7). Lower the pedal again so
that the guard falls down on the brush. If the brush is properly centered, a slight pressure from the control
lever (Figure 8) should be sufficient to engage it. Otherwise, all you have to do is do it manually, taking care
to make sure that the two parts coincide and doing a slight rotation until they snap properly.
NOTE : To remove the brush or pads, do the opposite as above or do it manually.
- 14 -
User Guide JVC56BTN
MACHINE INSTALLATION
Figure 6 Figure 7
Figure 8

FILL THE SOLUTION TANK
Use the water injection hole in the front of the machine to fill the solution into the solution tank as shown
in Figure 9.
Scrubbing method: Use cold or lukewarm water and a dose of soap according to the detergent manufac-
turer's instructions.
NOTE: When filing the solution tank with a bucket, make sure that it is clean. Do not use the same bucket
for filling and draining he machine.
ATTENTION: For conventional scrubbing, only use recommended cleaning detergents. Machine damage
due to improper detergent usage (such as washing powder) will void the manufacturer's warranty.
Do not use inflammable liquids in case of fire or explosion.
FOR SAFETY: Follow the mixing and handling instructions on chemical containers.
- 15 -
User Guide JVC56BTN
MACHINE INSTALLATION
Figure 9

FOR SAFETY : Do not operate the machine before fully reading and understanding this operator manual.
WARNING : Do not operate the machine near or in places with inflammable liquids, gas, or combustible dust
in case of fire or explosion.
Before use, make sure :
- That the waste are not far too big.
- That the battery power indicator is at its maximum capacity.
- To have the right kind of brush.
- That squeegee blades are in good condition.
- That the recovery tank is empty and that the filter of this tank is in place.
START THE MACHINE
1. Turn the starter key.
2. Press the
On/Off brush switch (see Figure 10).
3. Lower the squeegee lever to engage the suction motor (see Figure 11).
- 16 -
User Guide JVC56BTN
MACHINE OPERATION
Figure 10
Figure 11

- 17 -
User Guide JVC56BTN
MACHINE OPERATION
4. Adjust the direction switch to move forward or backward (see Figure 12).
Figure 12
Figure 13
Figure 14
5. Adjust the speed knob to the desired power (see Figure 13).
6. Raise the motor switch handle to open the water flow and start the traction motor that allows the
machine to advance automatically for increased performance (see Figure 14).

- 18 -
User Guide JVC56BTN
MACHINE OPERATION
7. Adjust water flow by lifting water valve upward and downward to fit different scrubbing requirements as
shown in Figure 15.
8. When stopping scrubbing, turn off the brush motor and squeegee motor switches as well as the main
power switch to lift the brush and squeegee assembly.
DURING OPERATION
FOR YOUR SAFETY : Go slowly on inclines and slippery surfaces and wear non-slip shoes.
1. Respect the cleaning width of 22 inches (56 cm).
2. Avoid leaving the unit running in stationary position to avoid marking your floors.
3. Make sure the floors have been swept before using the appliance; always clean the squeegee blades
where dirt can accumulate and dirty your floors.
4. Do not use on a slope exceeding 2%.
NOTE : Avoid getting foam through the filter and damaging the engine. Use an anti-foam additive in the
wastewater collection tank.
Figure 15

BATTERY ELECTRICITY METER
Your electricity indicator informs you about the remaining charge of your battery. When your battery is fully
charged, the indicator will be fully lit from right to left.
It is best to stop scrubbing and charge the battery cells when the left light is blinking. Scrubbing function
will be automatically shut off during excessive operations with left light blinking to prevent the battery cells
from running out. Charge the battery cells immediately in this case (Figure 16).
OVERLOAD PROTECTOR
Your machine is equipped with a pressure gage for the brush. This gage helps you to set the pressure you
need for the brushes. If the gage is red, there is too much pressure. Never have the gage in red light. It cant
affect the motor and the brushes (see Figure 17).
- 19 -
User Guide JVC56BTN
MACHINE OPERATION
Figure 16
Figure 17

TIMER
The timer is used to count the total working hours of the machine. Refer to the timer to judge when to carry
out recommended maintenance procedures and record maintenance history (Figure 18). Refer to this
stopwatch for maintenance visits to your device as suggested in the table on page 28.
Drain and clean the recovery tank after each time of using. For your safety, stop the machine on a level
surface when leaving or servicing it, turn it off and remove the key.
Drain Recovery Tank
1. Carry the machine to a place for drainage and turn the power off.
2. Hold the drain pipe upward, remove its cap and lower the hose down for drainage (see Figure 19).
- 20 -
User Guide JVC56BTN
MACHINE OPERATION
DRAIN THE TANKS
Figure 18
Figure 19
For more details on the procedures for wastewater disposal and treatment, refer to the Management
of Wastewater and Wastewater Treatment Systems section on the Government of Canada website.
Together, let's respect the environment!
IMPORTANT NOTE