Joyner JNSZ800MV User manual

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Owner’s Manual
READ THIS MANUAL CAREFULLY
IT CONTAINS IMPORTANT SAFETY INFORMATION.
MINIMUM
RECOMMENDED
OPERATOR AGE:
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
It does not confirm to federal motor vehicle safety standards, and operation on
Public streets, roads, or highways is illegal
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JNSZ800MV

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JNSZ800MV Limited Warranty
The warranty policy applies to those cases where the new seller vehicle is unloaded from
its shipping container, set up and delivered by authorized dealer, and under normal use and
service is found to have defects in parts or workmanship under the following terms and
conditions. This warranty covers the engine and engine related components for a period of
90 days.
This warranty does not apply to any part, which in opinion of seller was defective
because of improper maintenance, improper assembly, alterations, abuse, negligence or
accident.
Should warranty service be required on your JNSZ800MV during the 90 days warranty
period, please contact the nearest authorized dealer for repairs.
What is not covered under this warranty?
This warranty does not cover any seller vehicle that has been subjected to:
a. This warranty does not cover any seller vehicle in any way so to adversely affect its
safety or reliability.
b. Renting
c. Disassembly, adjusting, or repairing of the vehicle in any way so as to adversely affect
its safety or reliability.
d. Competition or racing
The warranty does not cover loss of use of the seller vehicle, loss of time,
inconvenience, or other consequential damage which includes, but is not limited to, loss
or damage to persons or property or any expense of returning any damaged units to the
seller distributor or its authorized dealer.
Seller has the right to make changes without notice.

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CONTENTS
OWNER’S MANUAL............................................................................................................4
1.FOREWORD ..............................................................................................................4
2.A FEW WORDS ABOUT SAFETY..............................................................................5
3.IMPORTANT SAFETY INFORMATION ......................................................................6
4.SAFETY LABELS .......................................................................................................8
5.ARE YOU READY TO DRIVE? ..................................................................................9
6.IS YOUR VEHICLE READY TO DRIVE?..................................................................11
7.SAFE DRIVING PRECAUTIONS .............................................................................13
8.SPECIFICATIONS....................................................................................................15
9.OPERATION INSTRUCTION ...................................................................................16
10.MAINTENANCE .....................................................................................................20
PARTS MANUAL .............................................................................................................120
1.ENGINE..................................................................................................................120
2.TRANSSMISSION...............................................................................................138
3.CHASSIS................................................................................................................150
Wearing parts...................................................................................................................181
1.Body .......................................................................................................................181
2.Engine ....................................................................................................................182
3.Transmission ..........................................................................................................183
4..Standard part .........................................................................................................184
PREPARATION ATTACH INSTRUCTION ......................................................................185
1.Remove packing.....................................................................................................185
2.Install the front suspension arm..............................................................................186
3.Attach front shock absorber....................................................................................187
4.Attach the rod end and front wheel.........................................................................188
5.Attach tie rod and front wheel .................................................................................189
6.Attach the rear suspension arm..............................................................................190
6.Attach driver shaft...................................................................................................191
7.Attach driver shaft...................................................................................................192
8.Attach rear shock absorber.....................................................................................193
9.Attach rear wheel....................................................................................................194
10.Attach rear bumper bar.........................................................................................195
11.Attach of spotlight and aluminum roof rack ...........................................................196
12.Check vehicle .......................................................................................................197

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OWNER’S MANUAL
1.FOREWORD
Thank you for choosing our Go-Kart. We hope you will have fun with it.
Before you drive the Go-Kart, please read through this Owner’s Manual
carefully as it contains important safety and maintenance information. Failure
to follow the warnings contained in this manual can result in serious injuries.
Be sure to follow the recommended maintenance schedule and service your
kart accordingly. Preventive maintenance is extremely important to the
longevity of your Go-Kart.
We hope you will have a pleasant experience with our products and thanks
again for choosing US.

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2.A FEW WORDS ABOUT SAFETY
In order to keep everyone safe, you must take responsibility for the safe operation of your
Go-Kart.
To help you make informed decisions about safety, we have provided operating
procedures and other information on labels and in this manual. This information alerts you
to potential hazards that could hurt you or others.
It is not practical or possible to warn you about all hazards associated with operating or
maintaining a Go-Kart. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
Safety Labels - On the Go-Kart.
Safety Messages – Preceded by a safety alert symbol and one of two signals:
WARNING, or CAUTION.
These signal words mean:
Physical harm may result from failure to adhere to the instructions that are described
within the WARNING labels.
Safety Headings---It means important safety reminders or important safety precautions.
Safety Section --- It means Go- Kart safety.
Instructions --- how to use this Go –Kart correctly and safely.
This entire manual is filled with important safety information----please read it carefully.

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3.IMPORTANT SAFETY INFORMATION
Your Go-Kart will provide you with many years of service and pleasure. Providing you
take responsibility for your own safety and understand the challenges you can meet while
driving.
There is much that you can do to protect yourself when you drive. You’ll find many
helpful recommendations throughout this manual. The following are a few that we consider
most important.
Follow the Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted to drive this
Go-Kart without adult supervision.
Always Wear a Helmet
It’s a proven fact: helmets significantly reduce the number and severity of head injuries.
Always wear an approved motorcycle helmet. We also recommend that you wear eye
protection, sturdy boots, gloves, and other protective gear.
Drive Off-Road Only
Your Go-Kart is designed and manufactured for off-road use only. The tires are not made
for pavement, and the Go-Kart does not have some features required for use on public
roads. If you need to cross a paved or public road, get off and walk your Go-Kart across.
Take Time to Learn & Practice
Even if you have derived other Go-Kart, take time to become familiar with how this
Go-Kart works and handles. Practice in a safe area until you build your skills and get
accustomed to this Go-Kart’s size and weight.
Because many accidents involve inexperienced or untrained drives, we urge all drivers
to take a training course approved by the Go-Kart Safety Institute. Check with your dealer
for more information on training courses.
Be Alert for Off-Road Hazards
The terrain can present a variety of challenges when you drive off-road. Continually
“read” the terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always
keep your speed low enough to allow time to see and react to hazards.
Drive within Your Limits
Pushing limits is another major cause of Go-Kart accidents. Never drive beyond your
personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue,
and inattention can significantly reduce your ability to make good judgments and driver
safely.
Don’t Drink and drive
Alcohol and driving don’t mix. Even one drink can reduce your ability to respond to
changing conditions, and your reaction time gets worse with every additional drink. So don’t
drink and drive, and don’t let your friends drink and drive either.
Never run your Go- Kart indoors.
The exhaust from the engine contains a tasteless, odorless and poisonous gas called
carbon monoxide.
Keep away from moving parts of the Go-Kart
The operator of the Go-Kart should never place their hands or other parts of their body
near any moving part of the Go-Kart. Failure to adhere to this warning will cause physical

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harm to your body.
Skidding or Sliding
The terrain surface can be a major factor affecting turns, Skidding a turn is more likely
to occur on slippery surfaces such as snow, ice, mud and loose gravel. If you skid on ice,
you may lose all directional control. To avoid skidding on slippery terrain, keep you speed
low and drive carefully.

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4.SAFETY LABELS
This section presents some of the most important information and recommendations to
help you drive your Go-Kart safely. Spend a few moments to read these pages.
The labels are considered permanent parts of the Go-Kart. If a label comes off or
becomes hard to read, contact your dealer for warning labels replacements.

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5.ARE YOU READY TO DRIVE?
Before each drive, you need to make sure you and your Go-Kart are both ready to drive.
To help get you prepared, this section discusses how to evaluate your driving readiness,
what items you should check on your Go-Kart, and adjustments to make for your comfort,
convenience, or safety.
Before you drive your Go-Kart for the first time, we urge you to:
yRead this owner’s manual and the labels on your Go-Kart carefully.
yMake sure you understand all the safety messages.
yKnow how to operate all the controls.
yHave adult present if under 16 years old.
Before each drive, be sure:
yYou feel well and are in good physical and mental condition.
yYou are wearing an approved motorcycle helmet (with chin strap tightened securely),
eye protection, and other protective clothing.
yYou don’t have any alcohol or drugs in your system.
Protective Apparel
For your safety, we strongly recommend that you always wear an approved motorcycle
helmet, eye protection, boots, gloves, long pants, and long-sleeved shirt or jacket whenever
you drive.
Although complete protection is not possible, wearing proper wear can reduce the
chance of injury when you drive.
The following suggestions will help you choose the proper driving wear.
yHelmets and Eyes Protection
Your helmet is your most important piece of driving gear because it offers the best
protection against head injuries. A helmet should fit your head comfortably and securely.
yAn open-face helmet offers some protection, but a full-face helmet offers more.
Regardless of the style, look for a DOT (Department of Transportation) sticker in any
helmet you buy. Always wear a face shield or goggles to protect your eyes and help your
vision.
Operating this Go-Kart without wearing an approved motorcycle helmet, eye protection,
and protective clothing could increase your chances of head and/or eye injury, possibly
death in the event of severe accident.
Always wear approved motorcycle helmet that fits properly and wear eye protection
(goggles or face shield), gloves, boots, long-sleeved shirt or jacket and long pants.
yAdditional Driving Wear
In addition to a helmet and eye protection, we also recommend:
1. Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs
Off-road motorcycle gloves to help protect your hands.
2. Driving pants with knee and hip pads, a driving jersey with padded elbows, and a
chest/shoulder protector.

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Drive Training
Developing your driving skills is an on-going process. Even if you have derived other
Go-Karts, take time to become familiar with how this Go-Kart works and handles. To build
skills, Practice driving the Go-Kart in a safe area, do not drive in rough terrain until you get
accustomed to the Go-Kart’s controls, and feel comfortable with its size and weight.
Operating Go-Kart without proper instruction could increase your risk of an accident,
which could lead to serious injury or death.
Attempt supporting with your hands to the ground when the Go-cart turning over could lead
to serious injury or death.
Never support with your hands to ground when the Go-cat will turn over.
Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted this Go-Kart
without adult supervision.
A child driving a Go-Kart that is not recommended for his/her age could lose Go-Kart
control and result in severe injury or death.
A child under 16 should have adult supervision when operate on the Go-Kart.
No Alcohol or Drugs
Alcohol, drugs and Go-Karts don’t mix. Even a small amount of alcohol can impair your
ability to operate a Go-Kart safely. Likewise, drugs-even if prescribed by a physician-can be
dangerous while operating a Go-Kart. Consult your doctor to be sure it is safe to operate a
vehicle after taking medication.
Operating this Go-Kart after alcohol or drugs can seriously affect your judgment, cause
you to react more slowly, affect your balance and perception, and could result in serious
injury or death.
Never consume alcohol or drugs before or while operating this Go-Kart.