Joyner JNSZ800MVA User manual

Owner’s Manual
Repair Manual
Parts manual
READ THIS MANUAL CAREFULLY.
IT CONTAINS IMPORTANT SAFETY INFORMATION.
MINIMUM
RECOMMENDED
OPERATOR AGE:
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured
for off-road use only.
It does not confirm to federal motor vehicle safety standards, and operation on
public streets, roads, or highways is illegal.
16
JNSZ800MVA

INTRODUCTION
Thank you for choosing JOYNER JNSZ800MVA. It represents the result of
many years of JOYNER experience in the production of utility vehicles. With
the purchase of this JOYNER, you can now appreciate the high degree of
craftsmanship and reliability that have made JOYNER a leader in this field.
This manual will provide you with a good basic understanding of the
features and operation of this vehicle. It also includes basic maintenance
and inspection procedures. If you have any questions regarding the
operation or maintenance of your vehicle, please consult a JOYNER dealer.
Please read this manual carefully before operating this vehicle. Do not
attempt to operate this vehicle until you have attained adequate knowledge
of its controls and operating features. Regular inspections and careful
maintenance, along with good operating techniques, will help ensure that
you safely enjoy the capabilities and reliability of this vehicle.

CONTENTS
Warranty policy................................................................................................................4
OWNER’S MANUAL......................................................................................................14
1.FOREWORD........................................................................................................14
2.A FEW WORDS ABOUT SAFETY .......................................................................15
3.IMPORTANT SAFETY INFORMATION ................................................................16
4.SAFETY LABELS.................................................................................................17
5.ARE YOU READY TO DRIVE? ............................................................................18
6.IS YOUR VEHICLE READY TO DRIVE? .............................................................20
7.SAFE DRIVING PRECAUTIONS .........................................................................21
8.SPECIFICATIONS................................................................................................24
9.OPERATION INSTRUCTION ...............................................................................25
10.MAINTENANCE .................................................................................................29
PARTS MANUAL.........................................................................................................135
1.ENGINE .............................................................................................................135
2. 4T08A2 TRANSSMISSION ILLUSTRATION.....................................................150
3.CHASSIS ...........................................................................................................163
Wearing parts ..............................................................................................................204
1. Body ..................................................................................................................204
2.Engine ................................................................................................................205
3.Transmission ......................................................................................................206
4..Standard part.....................................................................................................207
PREPARATION ATTACH INSTRUCTION ...................................................................208
1.Remove Packing ................................................................................................208
2.Install the front suspension arm..........................................................................209
3.Attach front shock absorber ...............................................................................210
4.Attach tie rod end and front wheel......................................................................212
5.Attach tie rod and front wheel.............................................................................213
6.Attach the rear suspension arm..........................................................................214
7.Attach drive shaft................................................................................................215
8.Attach rear shock absorber ................................................................................217
9.Attach rear wheel ...............................................................................................218
10.Check vehicle...................................................................................................219
DEALER PRE-DELIVERY INSPECTION ....................................................................220

WARRANTY POLICY

OWNER’S MANUAL
1.FOREWORD
Thank you for choosing our Off highway recreational vehicle. We hope
you will have fun with it. Before you drive the Off highway recreational
vehicle, please read through this Owner’s Manual carefully as it contains
important safety and maintenance information. Failure to follow the
warnings contained in this manual can result in serious injuries.
Be sure to follow the recommended maintenance schedule and service
your kart accordingly. Preventive maintenance is extremely important to the
longevity of your Off highway recreational vehicle.
We hope you will have a pleasant experience with our products and
thanks again for choosing US.

2.A FEW WORDS ABOUT SAFETY
In order to keep everyone safe, you must take responsibility for the safe operation of your Off
highway recreational vehicle.
To help you make informed decisions about safety, we have provided operating procedures and
other information on labels and in this manual. This information alerts you to potential hazards that
could hurt you or others.
It is not practical or possible to warn you about all hazards associated with operating or maintaining
a Off highway recreational vehicle. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
Safety Labels - On the Off highway recreational vehicle.
Safety Messages – Preceded by a safety alert symbol and one of two signals: WARNING, or
CAUTION.
These signal words mean:
Physical harm may result from failure to adhere to the instructions that are described within the
WARNING labels.
Safety Headings---It means important safety reminders or important safety precautions.
Safety Section --- It means Off highway recreational vehicle safety.
Instructions --- how to use this Off highway recreational vehicle correctly and safely.
This entire manual is filled with important safety information----please read it carefully.

3.IMPORTANT SAFETY INFORMATION
Your Off highway recreational vehicle will provide you with many years of service and pleasure.
Providing you take responsibility for your own safety and understand the challenges you can meet
while driving.
There is much that you can do to protect yourself when you drive. You’ll find many helpful
recommendations throughout this manual. The following are a few that we consider most important.
Follow the Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted to drive this Off highway
recreational vehicle without adult supervision.
Always Wear a Helmet
It’s a proven fact: helmets significantly reduce the number and severity of head injuries. Always
wear an approved motorcycle helmet. We also recommend that you wear eye protection, sturdy
boots, gloves, and other protective gear.
Drive Off-Road Only
Your Off highway recreational vehicle is designed and manufactured for off-road use only. The tires
are not made for pavement, and the Off highway recreational vehicle does not have some features
required for use on public roads.
Take Time to Learn & Practice
Even if you have derived other Off highway recreational vehicle, take time to become familiar
with how this Off highway recreational vehicle works and handles. Practice in a safe area until you
build your skills and get accustomed to this Off highway recreational vehicle’s size and weight.
Because many accidents involve inexperienced or untrained drives, we urge all drivers to take a
training course approved by the Off highway recreational vehicle Safety Institute. Check with your
dealer for more information on training courses.
Be Alert for Off-Road Hazards
The terrain can present a variety of challenges when you drive off-road. Continually “read” the
terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always keep your speed low
enough to allow time to see and react to hazards.
Drive within Your Limits
Pushing limits is another major cause of Off highway recreational vehicle accidents. Never drive
beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs,
fatigue, and inattention can significantly reduce your ability to make good judgments and driver safely.
Don’t Drink and drive
Alcohol and driving don’t mix. Even one drink can reduce your ability to respond to changing
conditions, and your reaction time gets worse with every additional drink. So don’t drink and drive,
and don’t let your friends drink and drive either.
Never run your Off highway recreational vehicle indoors.
The exhaust from the engine contains a tasteless, odorless and poisonous gas called carbon
monoxide.
Keep away from moving parts of the Off highway recreational vehicle
The operator of the Off highway recreational vehicle should never place their hands or other
parts of their body near any moving part of the Off highway recreational vehicle. Failure to adhere to
this warning will cause physical harm to your body.
Skidding or Sliding
The terrain surface can be a major factor affecting turns, Skidding a turn is more likely to occur
on slippery surfaces such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all
directional control. To avoid skidding on slippery terrain, keep you speed low and drive carefully.

4.SAFETY LABELS
This section presents some of the most important information and recommendations to help you
drive your Off highway recreational vehicle safely. Spend a few moments to read these pages.
The labels are considered permanent parts of the Off highway recreational vehicle. If a label
comes off or becomes hard to read, contact your dealer for warning labels replacements.

5.ARE YOU READY TO DRIVE?
Before each drive, you need to make sure you and your Off highway recreational vehicle are both
ready to drive. To help get you prepared, this section discusses how to evaluate your driving
readiness, what items you should check on your Off highway recreational vehicle, and adjustments to
make for your comfort, convenience, or safety.
Before you drive your Off highway recreational vehicle for the
first time, we urge you to:
Read this owner’s manual and the labels on your Off highway recreational vehicle carefully.
Make sure you understand all the safety messages.
Know how to operate all the controls.
Have adult present if under 16 years old.
Before each drive, be sure:
You feel well and are in good physical and mental condition.
You are wearing an approved motorcycle helmet (with chin strap tightened securely), eye
protection, and other protective clothing.
You don’t have any alcohol or drugs in your system.
Protective Apparel
For your safety, we strongly recommend that you always wear an approved motorcycle helmet, eye
protection, boots, gloves, long pants, and long-sleeved shirt or jacket whenever you drive.
Although complete protection is not possible, wearing proper wear can reduce the chance of injury
when you drive.
The following suggestions will help you choose the proper driving wear.
Helmets and Eyes Protection
Your helmet is your most important piece of driving gear because it offers the best protection
against head injuries. A helmet should fit your head comfortably and securely.
An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the
style, look for a DOT (Department of Transportation) sticker in any helmet you buy. Always wear a
face shield or goggles to protect your eyes and help your vision.
Operating this Off highway recreational vehicle without wearing an approved
motorcycle helmet, eye protection, and protective clothing could increase your
chances of head and/or eye injury, possibly death in the event of severe
accident.
Always wear approved motorcycle helmet that fits properly and wear eye
protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket
and long pants.
Additional Driving Wear
In addition to a helmet and eye protection, we also recommend:
Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs Off-road
motorcycle gloves to help protect your hands.

Driving pants with knee and hip pads, a driving jersey with padded elbows, and a chest/shoulder
protector.
Drive Training
Developing your driving skills is an on-going process. Even if you have derived other Off
highway recreational vehicles, take time to become familiar with how this Off highway recreational
vehicle works and handles. To build skills, practice driving the Off highway recreational vehicle in a
safe area, do not drive in rough terrain until you get accustomed to the Off highway recreational
vehicle’s controls, and feel comfortable with its size and weight.
Operating Off highway recreational vehicle without proper instruction could
increase your risk of an accident, which could lead to serious injury or death.
Attempt supporting with your hands to the ground when the Off highway
recreational vehicle turning over could lead to serious injury or death.
Never support with your hands to ground when the Off highway recreational
vehicle will turn over.
Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted this Off highway
recreational vehicle without adult supervision.
A child driving a Off highway recreational vehicle that is not recommended for
his/her age could lose Off highway recreational vehicle control and result in severe
injury or death.A child under 16 should have adult supervision when operate on the
Off highway recreational vehicle.
No Alcohol or Drugs
Alcohol, drugs and Off highway recreational vehicles don’t mix. Even a small amount of alcohol
can impair your ability to operate a Off highway recreational vehicle safely. Likewise, drugs-even if
prescribed by a physician-can be dangerous while operating a Off highway recreational vehicle.
Consult your doctor to be sure it is safe to operate a vehicle after taking medication.

Operating this Off highway recreational vehicle after alcohol or drugs can seriously
affect your judgment, cause you to react more slowly, affect your balance and
perception, and could result in serious injury or death.
Never consume alcohol or drugs before or while operating this Off highway
recreational vehicle.
6.IS YOUR VEHICLE READY TO DRIVE?
Before each drive, it is important to inspect your Off highway recreational vehicle and make sure
any problems are away. A pre-drive inspection is necessary, not only for safety, but also for comfort.
Because any a breakdown, or even a flat tire, can be a major inconvenience.
If your Off highway recreational vehicle has overturned or has been involved in a collision, do not
drive it until your dealer has inspected your Off highway recreational vehicle, There may be damages
or other problems you cannot see.
Improperly maintaining this Off highway recreational vehicle or failing to correct a
problem before driving can cause a crash in which you can be seriously hurt even die.
Always perform a pre-drive inspection before every drive and correct each problem.
Pre-drive Inspection
Check the following items before you get on the Off highway recreational vehicle:
■ Engine Oil
Check the oil level and add oil if needed. Check for leaks.
■ Fuel
Check the fuel level and add fuel if needed. Also make sure the fuel fill cap is securely fastened.
Check for leaks.
■ Tires
Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damages or
excessive wear.
■ Nuts & Bolts
Check the wheels to see that the axle nuts are tightened, Use a wrench to make sure all accessible
nuts; bolts, and fasteners are tight.
■ Under body & Exhaust System
Check for and remove any dirt, vegetation or other debris that could be fire hazard or interfere with
the proper operation of the Off highway recreational vehicle.
■ Air Cleaner Housing Drain Tube
Check for deposits in the drain tube. If necessary, clean the tube and check the air cleaner housing.
■ Leaks, Loose Parts
Walk around you Off highway recreational vehicle and look for anything that appears unusual, such
as a leak or loose cable.