Joyner JNSZ1100TR-T4 User manual

1
Owner’s Manual
READ THIS MANUAL CAREFULLY
ITCONTAINS IMPORTANTSAFETYINFORMATION.
MINIMUM
RECOMMENDED
OPERATORAGE:
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only;
It does not confirm to federal motor vehicle safety standards, and operation on public streets, roads, or
highways is illegal.
16
JNSZ1100TR-T4

2
INTRODUCTION
Thank you for choosing JOYNER JNSZ1100TR-T4. It represents the result of
many years of JOYNER experience in the production of utility vehicles. With the
purchase of this JOYNER, you can now appreciate the high degree of
craftsmanship and reliability that have made JOYNER a leader in this field .This
manual will provide you with a good basic understanding of the features and
operation of this vehicle. It also includes basic maintenance and inspection
procedures. If you have any questions regarding the operation or maintenance of
your vehicle, please consult a JOYNER dealer.
Please read this manual carefully before operating this vehicle. Do not attempt to
operate this vehicle until you have attained adequate knowledge of its controls and
operating features. Regular inspections and careful maintenance, along with good
operating techniques, will help ensure that you safely enjoy the capabilities and
reliability of this vehicle.

15
B
PARTS MANUAL...................................................................................................................................................141
1. ENGINE...........................................................................................................................................................141
1. COOLING SYSTEM....................................................................................................................141
2. CYLINDER BLOCK....................................................................................................................142
3. CRANKSHAFT............................................................................................................................143
4. EXHAUST MANIFOLD..............................................................................................................144
5. INTAKE SYSTEM.......................................................................................................................145
5. INTAKE SYSTEM.......................................................................................................................146
6. LUBRICATING DEVICE............................................................................................................147
7. CYLINDER HEAD......................................................................................................................148
7. CYLINDER HEAD......................................................................................................................149
8. COVER-VALVE CHAMBER......................................................................................................150
9. OIL PAN.......................................................................................................................................151
10. VALVE MECHANISM ..............................................................................................................152
10. VALVE MECHANISM ..............................................................................................................153
10. VALVE MECHANISM ..............................................................................................................154
11. IGNITION DEVICE...................................................................................................................155
12. PISTON AND CONNECTING ROD DEVICE.........................................................................156
13. OTHER ACCESSORY 1............................................................................................................157
14. OTHER ACCESSORY 2............................................................................................................158
2. 5T07D1 TRANSMISSION..............................................................................................................................159
1CASE&ACCESSORY .....................................................................................................................................159
2COUNTERSHAFT...........................................................................................................................................161

16
3INPUTSHAFTASSY.......................................................................................................................................163
4SHIFTFORK&SHIFT－FORK SHAFT.......................................................................................................166
5SHIFTCONTROLMACHINSM ...................................................................................................................168
6DRIVEN GEARASSY.....................................................................................................................................170
3. CHASSIS..........................................................................................................................................................171
18 HYDRAULIC PUMPASSEMBLYOFFOOTBRAKE..............................................................................202
19 HYDRAULIC PUMPASSEMBLYOFPARKINGBRAKE.......................................................................203
20 CLUTCH HYDRAULICASSEMBLY .........................................................................................................204

141
PARTS MANUAL
1. ENGINE
1. COOLING SYSTEM
No
Part number
Name
Quantity
1
Q1400612
HEXAGON HEAD BOLT
4
2
372-1307014
WATER PUMP PULLEY
1
3
Q1840840
HEXAGON FLANGE BOLT
1
4
Q1840855
BOLT（M8X55）
3
5
Q1840865
HEXAGON FLANGE BOLT
1
6
372-1307010
WATER PUMP SET
1
7
372-1307015
„O‟ RING
1
8
372-1307041
WATER PUMP WASHER
1
9
372-1307018
SEAL STRIP 2
1
10
Q1840825
BOLT
11
11
372-1307019
SEAL STRIP 3
1
12
372-1307012
SEAL STRIP 1
1
13
50-'O'
'O' RUBBER RING
1
14
372-1306016
SEAT - THERMOSTAT OUTER
1
15
372-1306020
THERMOSTATASSY
1
16
372-1306001
THERMOSTATASSY
1
17
Q1840850
HEXAGON FLANGE BOLT
2
18
372-1306012
INNER SEAT-THERMOSTATASSY
1
19
372-1306018
OUTER SEAT-THERMOSTAT ASSY
1
20
372-1306017
PIPE
1
1
11
10
9
8
7
6
5
4
3
2
17
16
15
14
19
18
13
3
12
2
0

142
2. CYLINDER BLOCK
No
Part number
Name
Quantity
1
472-1002010
CYLINDER BLOCKASSY
1
2
372-1002037
POSITION PIN
6
3
372-1002046
CRANKCASE VENTILATION PIPE
1
4
372-1002044
CYLINDER HEAD SEAL PLUG
4
5
Q1840830
HEXAGON FLANGE BOLT
1
6
372-1002060
KNOCK SENSOR
1
7
372-1002036
POSITION PIN
2
8
S11-3810010
OIL PRESSURE SWITCH
1
9
11G10GB308
BALL
2
10
372-1002024
PLUG
7
11
372-1002023
BOLT
10
12
372-1002045
COVER-OIL CONTROL
1
13
372-1012021
TIE-IN-OIL FILTER
1
14
472-1003027
VENT PIPE
1
1
2
3
4
5
6
7
10
9
8
11
12
13
14

143
3. CRANKSHAFT
No
Part number
Name
Quantity
1
372-1005031
PULLEY BOLT
1
2
372-1005040
TORSION SHOCK ABSORBER ASSY
1
3
372-1005018
CRANKSHAFT TIMING GEAR
1
4
372-1005017
TOOTHED BELT BAFFLE
1
5
372-1005015
CRANKSHAFT FRONT OIL SEAL
1
6
372-1005033
NEEDLE BEARING
1
7
372-1005032
WOODRUFF KEY
1
8
472-1005010
CRANKSHAFTASSY
1
9
372-1005016
STOPPER PLATE
2
10
S11-1601101
COVER SET BOLT
6
12
372-1005036
PIN - DOWEL
1
13
372-1005030
REAR OIL SEAL
1
14
372-1005021
REAR OIL SEAL BRACKET
1
15
Q1840820
HEXAGON FLANGE BOLT
5
16
372-1005050
FLYWHEELASSY
1
17
372-1005054
LOCK-FLY WHEEL BOLT
6
18
S11-1005117
CRANKSHAFT POSITION SENSOR
0
19
S11-1601020CA
COVER-CLUTCH
1
20
S11-1601030CA
DRIVEN DISK ASSY
1
1
2
3
4
5
7
8
9
13
14
15
16
17
18
12
6
20
10
19

144
4. EXHAUST MANIFOLD
No
Part number
Name
Quantity
1
472-1008033
GASKET-EXHAUST MANIFOLD
1
2
472-1008031
EXHAUST MANIFOLD
1
3
Q1200825F3
STUD
6
4
Q33008
HEXAGON NUT
6
5
472-1008044
HEAT INSULATOR
1
6
Q1460612
HEXAGON HEAD BOLT
4
7
S11-1205110JA
OXYGEN SENSOR
1
8
Q1200835F3
STUD
1
9
S11-3724863
OXYGEN SENSOR BRACKET
1
1
2
3
4
5
6
7
9
8

145
5. INTAKE SYSTEM
No
Part number
Name
Quantity
1
Q1420625
HEXAGON HEAD BOLT
4
2
S11-1129010JA
THROTTLE
1
3
S11-1129021JA
GASKET-THROTTLE
1
4
Q1840620
HEXAGON FLANGE BOLT
4
5
372-1008043
ACCELERATOR PULLING WIRE BRACKET
1
6
S11-1109411
INTAKE TEMPERATUREAND PRESSURE SENSOR
1
7
Q1400416
HEXAGON HEAD BOLT
1
8
472-1008011
UPPER INTAKE MANIFOLD
1
9
Q1420645
HEXAGON HEAD BOLT
2
10
S11-1121012JA
OIL GUIDE
1
11
480EF-1112010
INJECTOR (1.6L)
4
12
Q1200835F3
STUD
3
13
Q1200828F3
STUD
2
14
472-1008021
GASKET-INTAKE MANIFOLD
1
15
Q1200855F3
STUD
1
16
372-1008041
INTAKE MANIFOLD FRONT BRACKET
1
7
9
29
6
10
11
12
13
14
31
20
22
24
30
16
17
19
18
21
23
25
15
28
27
8
5
4
26
3
2
1

146
5. INTAKE SYSTEM
No
Part number
Name
Quantity
17
372-1008042
INTAKE MANIFOLD REAR BRACKET
1
18
472-1014110
BRACKET
1
19
Q1400612
HEXAGON HEAD BOLT
2
10
472-1014122
CRANKCASE VENTILATION PIPE (2)
1
21
481H-1014030
OILAND AIR SEPARATOR
1
22
472-1014121
CRANKCASE VENTILATION PIPE (1)
1
23
Q1840816
HEXAGON FLANGE BOLT
5
24
372-1014130
CRANKCASE VENTILATION PIPE (3)
1
25
Q1840820
HEXAGON FLANGE BOLT
2
26
S11-1108210DA
CABLE-ACCL.
1
27
472-1008012
GASKET-INTAKE MANIFOLD
1
28
472-1008013
INTAKE MANIFOLD LOWER
1
29
372-1008017
TIE-IN
1
30
472-1014123
PIPE 3
1
31
S11-1109416BA
TUBE
1
7
9
29
6
10
11
12
13
14
31
20
22
24
30
16
17
19
18
21
23
25
15
28
27
8
5
4
26
3
2
1

147
6. LUBRICATING DEVICE
No
Part number
Name
Quantity
1
372-1012010
OIL FILTER ASSY
1
2
372-1009130
OIL DIP STICK ASSY
1
3
372-1009120
OIL DIP STICK PIPE ASSY
1
4
372-1011055
SEAL STRIP
1
5
372-1011021
OIL PUMP WASHER
1
6
372-1011030
OIL PUMPASSY
1
7
Q1840825
BOLT
1
8
Q1840855
BOLT（M8X55）
2
9
Q1420612
HEXAGON HEAD BOLT
17
10
372-1010017
OIL STRAINER WASHER
1
11
Q1200616
STUD
2
12
Q33006
HEXAGON NUT
2
13
372-1010010
OIL STRAINER ASSY
1
14
Q1840610
HEXAGON FLANGE BOLT
1
15
Q1840830
HEXAGON FLANGE BOLT
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

148
7. CYLINDER HEAD
No
Part number
Name
Quantity
1
372-1003074
SPARK PLUG SLEEVE
4
2
Q1400638
HEXAGON HEAD BOLT
21
3
372-1003051
CYLINDER HEAD BOLT
10
4
372-1003052
CYLINDER HEAD BOLT WASHER
10
5
S11-3808013
WATER TEMP. SENSOR
1
6
S11-1003069
CAMSHAFT POSITION SENSOR
1
7
Q1400816
HEXAGON HEAD BOLT
1
8
372-1003023
GUIDE - VALVE
16
9
372-1003022
EXHAUST VALVE SEAT INSERT
8
10
372-1003021
INTAKE VALVE SEAT INSERT
8
11
472-1003040AB
GASKET-CYLINDER HEAD
1
12
372-1003202RA
HANGER - FRONT ENGINE
1
13
Q1840816
HEXAGON FLANGE BOLT
2
14
372-1003067
BLOCK COVER
1
15
372-1003066
CAMSHAFT OIL SEAL
1
16
472-1003010
CYLINDER HEAD
1
1
19
2
3
4
5
6
7
20
25
22
24
10
8
9
11
12
13
14
15
16
21
23
17
20

149
7. CYLINDER HEAD
No
Part number
Name
Quantity
17
372-1003063
CAMSHAFT BEARING CAP POSITION COVER
10
18
S11-3808010
WATER TEMP. SENSOR SET
1
19
372-1003201BA
REAR HINGER
1
20
372-1003026
PLUG
3
21
372-1003024
PLUG
1
22
372-1003028
PLUG
1
23
372-1003038
STUD
1
24
372-1003076
SLEEVE
1
25
372-1003025
PLUG
1
1
19
2
3
4
5
6
7
20
25
22
24
10
8
9
11
12
13
14
15
16
21
23
17
20

150
8. COVER-VALVE CHAMBER
No
Part number
Name
Quantity
1
372-1003090
OILING PORT COVER ASSY
1
2
Q2540616
SCREW
8
3
472-1003075
COVER
1
4
472-1003030
VALVE CHAMBER
1
5
472-1003036
GASKET-VALVE CHAMBER
1
6
Q1460625
HEXAGON HEAD BOLT
5
1
3
2
4
6
5

151
9. OIL PAN
No
Part number
Name
Quantity
1
472-1009010
OIL PAN ASSY
1
2
Q1420612
HEXAGON HEAD BOLT
17
3
372-1009017
SEALWASHER-OIL DRAIN THREADED PLUG
1
4
372-1009014
MAGNET PLUG
1
1
1
2
1
3
1
4
1

152
10. VALVE MECHANISM
No
Part number
Name
Quantity
1
372-1007030
TENSIONING PULLEYASSY
1
2
Q1401045
HEXAGON HEAD BOLT
1
3
Q1400616
HEXAGON HEAD BOLT
3
4
372-1007040
TIMING GEAR COVER ASSY
1
5
Q1460625
HEXAGON HEAD BOLT
9
6
Q1460650
HEXAGON HEAD BOLT
2
7
Q43140
SHIELD-SHAFT SPRING RING
1
8
372-1006032
SADDLE FLIP WASHER
1
9
372-1006031
DRIVE RING
1
10
372-1006040
GEAR (DERIVEN) - INTAKE CAMSHAFT
1
11
372-1006030
GEAR (MAIN ) - INTAKE CAMSHAFT
1
12
472-1006020
GEAR (MAIN ) - INTAKE CAMSHAFT
1
13
372-1006071
HEXAGON FLANGE BOLT
1
14
372-1006066
TIMING BELT SPROCKET
1
15
372-1006064
LOCK-CLUTCH HUB NUT
1
16
Q2180620
INNER HEXGON HEAD BOLT
4
1
2
3
4
5
6
35
36
29
34
33
28
27
26
25
24
21
23
22
20
32
19
18
17
16
15
14
13
12
7
8
9
10
11
31
30

153
10. VALVE MECHANISM
No
Part number
Name
Quantity
17
372-1006063
COUPLING FLANGE
1
18
372-1006062
EXHAUST CAMSHAFT GEAR
1
19
472-1006060
EXHAUST CAMSHAFT GEAR
1
20
372-1007017
ADJUSTMENT WASHER
16
21
372-1007018
VALVE LIFTER
16
22
372-1007019
VALVE LOCK BLOCK
32
23
372-1007021
EDDY SLEEVE
16
24
372-1007014BA
VALVE SPRING UPPER SEAT
16
25
372-1007013
SPRING - VALVE
16
26
372-1007020
VALVE SEAL
16
27
372-1007016
LOWER VALVE SPRING SEAT
16
28
372-1007012
EXHAUST VALVE
8
29
372-1007081
TOOTHED TIMING BELT
1
30
372-1007011
INLET VALVE
8
31
372-1006042
PIN
1
32
372-1006067
PIN
1
1
2
3
4
5
6
35
36
29
34
33
28
27
26
25
24
21
23
22
20
32
19
18
17
16
15
14
13
12
7
8
9
10
11
31
30

154
10. VALVE MECHANISM
No
Part number
Name
Quantity
33
372-1007014
VALVE SPRING UPPER SEAT
1
34
Q673B155
CLAMP
1
35
472-1007042
LOWER COVER-TIMING GEAR
1
36
480-1011062
BOLT
1
1
2
3
4
5
6
35
36
29
34
33
28
27
26
25
24
21
23
22
20
32
19
18
17
16
15
14
13
12
7
8
9
10
11
31
30

155
11. IGNITION DEVICE
No
Part number
Name
Quantity
1
S11-3705110JA
IGNITION COIL
1
2
Q2320525
SCREWAND WASHER UNIT
3
3
S11-3705001CA
BRACKET-IGNITION COIL
1
4
S11-3707100
SPARK PLUG ASSY
4
5
Q1460820
HEXAGON HEAD BOLT
3
6
S11-3707020BA
HI.TENSION CORD NO.1
1
7
S11-3707030BA
HI.TENSION CORD NO.2
1
8
S11-3707040BA
HI.TENSION CORD NO.3
1
9
S11-3707050BA
HI.TENSION CORD NO.4
1
10
S11-3724183
CLIP
1
1
2
3
4
6
9
8
5
7
10

156
12. PISTON AND CONNECTING ROD DEVICE
No
Part number
Name
Quantity
1
372-1004031
PISTON PIN
4
2
372-1004021AC
PISTON
4
3
372-1004110
CONNECTING ROD ASSY
4
4
372-1004116
BEARING-CONNECTING ROD
8
1
1
2
1
3
1
4
1