Joyner JNSZ1100TR-T4 User manual

1
Owner’s Manual
READ THIS MANUAL CAREFULLY
ITCONTAINS IMPORTANTSAFETYINFORMATION.
MINIMUM
RECOMMENDED
OPERATORAGE:
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only;
It does not confirm to federal motor vehicle safety standards, and operation on public streets, roads, or
highways is illegal.
16
JNSZ1100TR-T4

2
INTRODUCTION
Thank you for choosing JOYNER JNSZ1100TR-T4. It represents the result of
many years of JOYNER experience in the production of utility vehicles. With the
purchase of this JOYNER, you can now appreciate the high degree of
craftsmanship and reliability that have made JOYNER a leader in this field .This
manual will provide you with a good basic understanding of the features and
operation of this vehicle. It also includes basic maintenance and inspection
procedures. If you have any questions regarding the operation or maintenance of
your vehicle, please consult a JOYNER dealer.
Please read this manual carefully before operating this vehicle. Do not attempt to
operate this vehicle until you have attained adequate knowledge of its controls and
operating features. Regular inspections and careful maintenance, along with good
operating techniques, will help ensure that you safely enjoy the capabilities and
reliability of this vehicle.

15
B
PARTS MANUAL...................................................................................................................................................141
1. ENGINE...........................................................................................................................................................141
1. COOLING SYSTEM....................................................................................................................141
2. CYLINDER BLOCK....................................................................................................................142
3. CRANKSHAFT............................................................................................................................143
4. EXHAUST MANIFOLD..............................................................................................................144
5. INTAKE SYSTEM.......................................................................................................................145
5. INTAKE SYSTEM.......................................................................................................................146
6. LUBRICATING DEVICE............................................................................................................147
7. CYLINDER HEAD......................................................................................................................148
7. CYLINDER HEAD......................................................................................................................149
8. COVER-VALVE CHAMBER......................................................................................................150
9. OIL PAN.......................................................................................................................................151
10. VALVE MECHANISM ..............................................................................................................152
10. VALVE MECHANISM ..............................................................................................................153
10. VALVE MECHANISM ..............................................................................................................154
11. IGNITION DEVICE...................................................................................................................155
12. PISTON AND CONNECTING ROD DEVICE.........................................................................156
13. OTHER ACCESSORY 1............................................................................................................157
14. OTHER ACCESSORY 2............................................................................................................158
2. 5T07D1 TRANSMISSION..............................................................................................................................159
1CASE&ACCESSORY .....................................................................................................................................159
2COUNTERSHAFT...........................................................................................................................................161

16
3INPUTSHAFTASSY.......................................................................................................................................163
4SHIFTFORK&SHIFT－FORK SHAFT.......................................................................................................166
5SHIFTCONTROLMACHINSM ...................................................................................................................168
6DRIVEN GEARASSY.....................................................................................................................................170
3. CHASSIS..........................................................................................................................................................171
18 HYDRAULIC PUMPASSEMBLYOFFOOTBRAKE..............................................................................202
19 HYDRAULIC PUMPASSEMBLYOFPARKINGBRAKE.......................................................................203
20 CLUTCH HYDRAULICASSEMBLY .........................................................................................................204

141
PARTS MANUAL
1. ENGINE
1. COOLING SYSTEM
No
Part number
Name
Quantity
1
Q1400612
HEXAGON HEAD BOLT
4
2
372-1307014
WATER PUMP PULLEY
1
3
Q1840840
HEXAGON FLANGE BOLT
1
4
Q1840855
BOLT（M8X55）
3
5
Q1840865
HEXAGON FLANGE BOLT
1
6
372-1307010
WATER PUMP SET
1
7
372-1307015
„O‟ RING
1
8
372-1307041
WATER PUMP WASHER
1
9
372-1307018
SEAL STRIP 2
1
10
Q1840825
BOLT
11
11
372-1307019
SEAL STRIP 3
1
12
372-1307012
SEAL STRIP 1
1
13
50-'O'
'O' RUBBER RING
1
14
372-1306016
SEAT - THERMOSTAT OUTER
1
15
372-1306020
THERMOSTATASSY
1
16
372-1306001
THERMOSTATASSY
1
17
Q1840850
HEXAGON FLANGE BOLT
2
18
372-1306012
INNER SEAT-THERMOSTATASSY
1
19
372-1306018
OUTER SEAT-THERMOSTAT ASSY
1
20
372-1306017
PIPE
1
1
11
10
9
8
7
6
5
4
3
2
17
16
15
14
19
18
13
3
12
2
0

142
2. CYLINDER BLOCK
No
Part number
Name
Quantity
1
472-1002010
CYLINDER BLOCKASSY
1
2
372-1002037
POSITION PIN
6
3
372-1002046
CRANKCASE VENTILATION PIPE
1
4
372-1002044
CYLINDER HEAD SEAL PLUG
4
5
Q1840830
HEXAGON FLANGE BOLT
1
6
372-1002060
KNOCK SENSOR
1
7
372-1002036
POSITION PIN
2
8
S11-3810010
OIL PRESSURE SWITCH
1
9
11G10GB308
BALL
2
10
372-1002024
PLUG
7
11
372-1002023
BOLT
10
12
372-1002045
COVER-OIL CONTROL
1
13
372-1012021
TIE-IN-OIL FILTER
1
14
472-1003027
VENT PIPE
1
1
2
3
4
5
6
7
10
9
8
11
12
13
14

143
3. CRANKSHAFT
No
Part number
Name
Quantity
1
372-1005031
PULLEY BOLT
1
2
372-1005040
TORSION SHOCK ABSORBER ASSY
1
3
372-1005018
CRANKSHAFT TIMING GEAR
1
4
372-1005017
TOOTHED BELT BAFFLE
1
5
372-1005015
CRANKSHAFT FRONT OIL SEAL
1
6
372-1005033
NEEDLE BEARING
1
7
372-1005032
WOODRUFF KEY
1
8
472-1005010
CRANKSHAFTASSY
1
9
372-1005016
STOPPER PLATE
2
10
S11-1601101
COVER SET BOLT
6
12
372-1005036
PIN - DOWEL
1
13
372-1005030
REAR OIL SEAL
1
14
372-1005021
REAR OIL SEAL BRACKET
1
15
Q1840820
HEXAGON FLANGE BOLT
5
16
372-1005050
FLYWHEELASSY
1
17
372-1005054
LOCK-FLY WHEEL BOLT
6
18
S11-1005117
CRANKSHAFT POSITION SENSOR
0
19
S11-1601020CA
COVER-CLUTCH
1
20
S11-1601030CA
DRIVEN DISK ASSY
1
1
2
3
4
5
7
8
9
13
14
15
16
17
18
12
6
20
10
19

144
4. EXHAUST MANIFOLD
No
Part number
Name
Quantity
1
472-1008033
GASKET-EXHAUST MANIFOLD
1
2
472-1008031
EXHAUST MANIFOLD
1
3
Q1200825F3
STUD
6
4
Q33008
HEXAGON NUT
6
5
472-1008044
HEAT INSULATOR
1
6
Q1460612
HEXAGON HEAD BOLT
4
7
S11-1205110JA
OXYGEN SENSOR
1
8
Q1200835F3
STUD
1
9
S11-3724863
OXYGEN SENSOR BRACKET
1
1
2
3
4
5
6
7
9
8

145
5. INTAKE SYSTEM
No
Part number
Name
Quantity
1
Q1420625
HEXAGON HEAD BOLT
4
2
S11-1129010JA
THROTTLE
1
3
S11-1129021JA
GASKET-THROTTLE
1
4
Q1840620
HEXAGON FLANGE BOLT
4
5
372-1008043
ACCELERATOR PULLING WIRE BRACKET
1
6
S11-1109411
INTAKE TEMPERATUREAND PRESSURE SENSOR
1
7
Q1400416
HEXAGON HEAD BOLT
1
8
472-1008011
UPPER INTAKE MANIFOLD
1
9
Q1420645
HEXAGON HEAD BOLT
2
10
S11-1121012JA
OIL GUIDE
1
11
480EF-1112010
INJECTOR (1.6L)
4
12
Q1200835F3
STUD
3
13
Q1200828F3
STUD
2
14
472-1008021
GASKET-INTAKE MANIFOLD
1
15
Q1200855F3
STUD
1
16
372-1008041
INTAKE MANIFOLD FRONT BRACKET
1
7
9
29
6
10
11
12
13
14
31
20
22
24
30
16
17
19
18
21
23
25
15
28
27
8
5
4
26
3
2
1

146
5. INTAKE SYSTEM
No
Part number
Name
Quantity
17
372-1008042
INTAKE MANIFOLD REAR BRACKET
1
18
472-1014110
BRACKET
1
19
Q1400612
HEXAGON HEAD BOLT
2
10
472-1014122
CRANKCASE VENTILATION PIPE (2)
1
21
481H-1014030
OILAND AIR SEPARATOR
1
22
472-1014121
CRANKCASE VENTILATION PIPE (1)
1
23
Q1840816
HEXAGON FLANGE BOLT
5
24
372-1014130
CRANKCASE VENTILATION PIPE (3)
1
25
Q1840820
HEXAGON FLANGE BOLT
2
26
S11-1108210DA
CABLE-ACCL.
1
27
472-1008012
GASKET-INTAKE MANIFOLD
1
28
472-1008013
INTAKE MANIFOLD LOWER
1
29
372-1008017
TIE-IN
1
30
472-1014123
PIPE 3
1
31
S11-1109416BA
TUBE
1
7
9
29
6
10
11
12
13
14
31
20
22
24
30
16
17
19
18
21
23
25
15
28
27
8
5
4
26
3
2
1