Joyner JNSZ650DL User manual

Owner’s manual
READ THIS MANUAL CAREFULLY.
ITCONTAINS IMPORTANTSAFETY
INFORMA
TION.
MINIMUM
RECOMMENDED
OPERATOR AGE.
JNSZ650DL
.
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only;
It does not confirm to federal motor vehicle safety standards, and
operation on public streets, roads, or highways is illegal.
.

CONTENTS
Warranty policy................................................................................ 6
Owner‘s manual ............................................................................ 16
Foreword ...............................................................................................................................................16
Foreword about safety...........................................................................................................................17
Important safety information.................................................................................................................18
Follow the Age Recommendation.....................................................................................................18
Always Wear a Helmet .....................................................................................................................18
Drive Off-Road Only........................................................................................................................18
Take Time to Learn & Practice.........................................................................................................18
Be Alert for Off-Road Hazards.........................................................................................................18
Drive within Your Limits..................................................................................................................18
Don’t Drink and drive.......................................................................................................................18
Never run your Go- Vehical indoors.................................................................................................19
Important safety information.................................................................................................................19
Keep away from moving parts of the Off Highway Recreational Vehicles ......................................19
Skidding or Sliding...........................................................................................................................19
Safety lables ..........................................................................................................................................20
Are you ready to drive?.........................................................................................................................21
Protective Apparel ............................................................................................................................21
Additional Driving Gear...................................................................................................................22
Drive Training...................................................................................................................................22
Age Recommendation ......................................................................................................................22
No Alcohol or Drugs.........................................................................................................................22
Is your vehicle ready to drive? ..............................................................................................................23
Pre-drive Inspection..........................................................................................................................23
Engine Oil.........................................................................................................................................23
Coolant .............................................................................................................................................23
Fuel...................................................................................................................................................23
Tires..................................................................................................................................................23
Nuts & Bolts.....................................................................................................................................24
Pre-drive Inspection ..............................................................................................................................24
Underbody & Exhaust System..........................................................................................................24
Air Cleaner .......................................................................................................................................24
Leaks, Loose Parts............................................................................................................................24
Lights................................................................................................................................................24
Throttle .............................................................................................................................................24
Brakes...............................................................................................................................................24

Engine Stop.......................................................................................................................................24
Steering Wheel..................................................................................................................................24
Cable.................................................................................................................................................24
Tie rod...............................................................................................................................................24
Safe driving precautions........................................................................................................................25
Off-road use only..............................................................................................................................25
Keep Hands and Feet on Controls ....................................................................................................25
Control Speed ...................................................................................................................................26
Use Care on Unfamiliar or Rough Terrain........................................................................................26
Do Not Perform Stunts .....................................................................................................................27
Specifications ........................................................................................................................................28
Operation...............................................................................................................................................29
Operation controls ............................................................................................................................ 29
Engine stop key ................................................................................................................................31
Pre-Drive Inspection.........................................................................................................................31
Passengers.........................................................................................................................................33
Seat...................................................................................................................................................33
Parking..............................................................................................................................................34
Gear Shift..........................................................................................................................................35
Break-in............................................................................................................................................35
Starting and Operating Instructions..................................................................................................35
Service instructions ...............................................................................................................................36
Air filter............................................................................................................................................36
Engine oil replacement.....................................................................................................................36
Check engine oil and recharge..........................................................................................................37
Transmission lubrication...................................................................................................................37
Check transmission oil......................................................................................................................38
Engine Coolant .................................................................................................................................38
Spark Plug ........................................................................................................................................39
Carburetor Adjustment......................................................................................................................39
Cleaning Instructions........................................................................................................................40
Vehicles Lubrication.........................................................................................................................40
Storage Instruction............................................................................................................................41
Repair....................................................................................................................................................42
Front Wheel Replacement ................................................................................................................42
Rear Wheel Replacement..................................................................................................................42
Clutch replacement...........................................................................................................................43
Timing setup and balancing shaft setup............................................................................................47
Water pump disassembly..................................................................................................................49
Distributor replacement ....................................................................................................................51
Wiring diagram......................................................................................................................................58
DEALER PRE-DELIVERY INSPECTION ..................................131

Warranty policy

Owner‘s manual
Foreword
Thank you for choosing JOYNER off Highway Recreational Vehicle. We hope
you will have fun with it. Before you start to operate the Vehicle, please read
through this Owner‘s Manual carefully as it contains important safety and
maintenance information. Failure to follow the warnings contained in this manual
can result in serious injuries.
Be sure to follow the recommended maintenance schedule and service your Off
Highway Recreational Vehicle accordingly. Preventative maintenance is
extremely important to the longevity of your Off Highway Recreational Vehicles.
JOYNER believes in conservation and protection of earth‘s natural resources. To
that end, we encourage every vehicle owner to recycle, trade in, or properly
dispose of, as appropriate, used motor oil, coolant, and other fluids, batteries,
and tires.
We hope you will have a pleasant experience with our products.

Foreword about safety
In order to keep everyone safe, you must take responsibility for the safe
operation of your Off Highway Recreational Vehicles.
To help you make informed decisions about safety, we have provided operating
procedures and other information on labels and in this manual. This information
alerts you to potential hazards that could hurt you or others.
It is not practical or possible to warn you about all hazards associated with
operating or maintaining a Off Highway Recreational Vehicle. You must use your
own good judgment.
You will find important safety information in a variety of forms, including:
Safety labels - On the Vehicles.
Safety Messages –Preceded by a safety alert symbol and one of two
signal words: WARNING, or CAUTION.
These signal words mean:
Physical harm may result from failure to adhere to the instructions that are
described within the WARNING labels.
Safety Headings --- such as Important Safety Reminders or Important Safety
Precautions.
Safety Section --- such as Off Highway Recreational Vehicles Safety.
Instructions --- how to use this Off Highway Recreational Vehicles correctly
and safely.
This entire manual is filled with important safety information----please read it
carefully.

Important safety information
Your Vehicle will provide you with many years of service and pleasure.
Providing you take responsibility for your own safety and understand the
challenges you can meet while driving.
There is a lot you can do to protect yourself when you drive. You‘ll find many
helpful recommendations throughout this manual. The following are a few that
we consider most important.
Follow the Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted to
drive this Off Highway Recreational Vehicles without adult supervision.
Always Wear a Helmet
It‘s a proven fact: helmets significantly reduce the number and severity of
head injuries. Always wear an approved motorcycle helmet. We also
recommend that you wear eye protection, sturdy boots, gloves, and other
protective gear.
Drive Off-Road Only
Your Off Highway Recreational Vehicles is designed and manufactured for
off-road use only. The tires are not made for pavement, and the Off Highway
Recreational Vehicles does not have turn signals and other features required for
use on public roads.
Take Time to Learn & Practice
Even if you have driven other Off Highway Recreational Vehicles, take time
to become familiar with how this Off Highway Recreational Vehicles works and
handles. Practice in a safe area until you build your skills and get accustomed to
this Off Highway Recreational Vehicles‘s size and weight.
Because many accidents involve inexperienced or untrained drives, we urge
all drivers to take a training course approved by the Off Highway Recreational
Vehicles Safety Institute. Check with your dealer for more information on training
courses.
Be Alert for Off-Road Hazards
The terrain can present a variety of challenges when you drive off-road.
Continually ―read‖ the terrain for unexpected turns, drop-offs, rocks, ruts, and
other hazards. Always keep your speed low enough to allow time to see and
react to hazards.
Drive within Your Limits
Pushing limits is another major cause of Off Highway Recreational Vehicles
accidents. Never drive beyond your personal abilities or faster than conditions
warrant. Remember that alcohol, drugs, fatigue, and inattention can significantly
reduce your ability to make good judgments and driver safely.
Don’t Drink and drive
Alcohol and driving don‘t mix. Even one drink can reduce your ability to
respond to changing conditions, and your reaction time gets worse with every

additional drink. So don‘t drink and drive, and don‘t let your friends drink and
drive either.
Never run your Go- Vehical indoors.
Y the exhaust from the engine contains a tasteless, odorless and poisonous
gas called carbon monoxide.
Important safety information
Keep away from moving parts of the Off Highway Recreational Vehicles
The operator of the Off Highway Recreational Vehicles should never place
their hands or other parts of their body near any moving part of the Off Highway
Recreational Vehicles. Failure to adhere to this warning will cause physical harm
to your body.
Skidding or Sliding
The terrain surface can be a major factor affecting turns, Skidding a turn is
more likely to occur on slippery surfaces such as snow, ice, mud and loose
gravel. If you skid on ice, you may lose all directional control. To avoid skidding
on slippery terrain, keep you speed low and drive carefully.

Safety lables
A this section presents some of the most important information and
recommendations to help you drive your Off Highway Recreational Vehicles
safely, please take a few moments to read these pages.
The labels are considered permanent parts of the Off Highway Recreational
Vehicles. If a label comes off or becomes hard to read, contact your dealer for
warning labels replacements.

Are you ready to drive?
Before each drive, you need to make sure you and your Off Highway
Recreational Vehicles are both ready to drive. To help get you prepared, this
section discusses how to evaluate your driving readiness, what items you should
check on your Off Highway Recreational Vehicles, and adjustments to make for
your comfort, convenience, or safety.
Before you drive your Off Highway Recreational Vehicles for the first time, we
urge you to do following:
■Read this owner‘s manual and the labels on your Off Highway Recreational
Vehicles carefully.
■Make sure you understand all the safety messages.
■Know how to operate all the controls.
■Never drive this Off Highway Recreational Vehicles if under 16 years old.
Before each drive, be sure:
■You feel well and are in good physical and mental condition.
■You are wearing an approved motorcycle helmet (with chin strap tightened
securely), eye protection, and other protective clothing.
■You don‘t have any alcohol or drugs in your system.
Protective Apparel
For your safety, we strongly recommend that you always wear an
approved motorcycle helmet, eye protection, boots, gloves, long pants, and
long-sleeved shirt or jacket whenever you drive.
Although complete protection is not possible, wearing proper gear can
reduce the chance of injury when you drive.
The following suggestions will help you choose the proper driving gear.
Helmets and Eyes Protection
Your helmet is your most important piece of driving gear because it offers
the best protection against head injuries. A helmet should fit your head
comfortably and securely.
An open-face helmet offers some protection, but a full-face helmet offers more.
Regardless of the style, look for a DOT (Department of Transportation) sticker in
any helmet you buy. Always wear a face shield or goggles to protect your eyes
and help your vision, date 070202.
Operating this Off Highway Recreational Vehicles without wearing an
approved motorcycle helmet, eye protection, and protective clothing
could increase your chances of head and/or eye injury, possibly death in
the event of severe accident.
Always wear approved motorcycle helmet that fits properly and wear
eye protection (goggles or face shield), gloves, boots, long-sleeved shirt
or jacket and long pants.

Additional Driving Gear
In addition to a helmet and eye protection, we also recommend:
■Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower
legs.
■Off-road motorcycle gloves to help protect your hands.
■Driving pants with knee and hip pads, a driving jersey with padded elbows,
and a chest/shoulder protector.
Drive Training
Developing your driving skills is an on-going process. Even if you have driven
other Off Highway Recreational Vehicless, take time to become familiar with how
this Off Highway Recreational Vehicles works and handles. Practice driving the
Off Highway Recreational Vehicles in a safe area to build your skills. Do not drive
in rough terrain until you get accustomed to the Off Highway Recreational
Vehicles‘s controls, and feel comfortable with its size and weight.
Operating Off Highway Recreational Vehicles without proper instruction
could increase your risk of an accident which could lead to serious
injury or death.
Attempt supporting with your hands to the ground when the Vehical
turning over could lead to serious injury or death.
Never support with your hands to ground when the Vehicles will turn over.
Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted this
Off Highway Recreational Vehicles without adult supervision.
A child driving a Off Highway Recreational Vehicles that is not
recommended for his/her age could lose Off Highway Recreational
Vehicles control and result in severe injury or death.
A child under 16 should have adult supervision when operate on the
Off Highway Recreational Vehicles.
No Alcohol or Drugs
Alcohol, drugs and Off Highway Recreational Vehicles don‘t mix. Even a
small amount of alcohol can impair your ability to operate a Off Highway
Recreational Vehicles safely. Likewise, drugs, even if prescribed by a physician,
can be dangerous while operating a Off Highway Recreational Vehicles. Consult
your doctor to be sure it is safe to operate a vehicle after taking medication.