Joyner JNSZ1600QL User manual

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Owner’s manual JNSZ1600QL
Parts manual
READTHISMANUALCAREFULLY
IT CONTAINS IMPORTANT SAFETY INFORMATION.
MINIMUM
RECOMMENDED
OPERATOR AG
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only;
It does not confirm to federal motor vehicle safety standards, and operation on public streets, roads, or
highways is illegal

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JNSZ1600QL Limited Warranty
The warranty policy applies to those cases where the new sold vehicle is unloaded from its shipping
container, set up and delivered by authorized dealer, and under normal use and service is found to have
defects in parts or workmanship under the following terms and conditions. This warranty covers the
engine and engine related components for a period of 90 days.
This warranty does not apply to any part, which in opinion of sold was defective because of improper
maintenance, improper assembly, alterations, abuse, negligence or accident.
Should warranty service be required on your JNSZ1600QL during the 90 days warranty period, please
contact your nearest authorized dealer for repairs.
What is not covered under this warranty
This warranty does not cover any sold vehicle that has been subjected to:
a. This warranty does not cover any sold vehicle in any way so as to adversely affect its safety or
reliability.
b. Renting
c. Disassembly, adjusting, or repairing of the vehicle in any way so as to adversely affect its safety or
reliability.
d. Competition or racing
The warranty does not cover loss of use of the sold vehicle, loss of time, inconvenience, or other
consequential damage which includes, but is not limited to, loss or damage to persons or property
or any expense of returning any damaged units to the sold distributor or its authorized dealer.
Seller has the rights to make changes without notice.

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CONTENTS
OWNER’S MANUAL
Page
1. FOREWORD-----------------------------------------------------------------------------------------------3
2. A FEW WORDS ABOUT SAFETY--------------------------------------------------------------------4
3. IMPORTANT SAFETY INFORMATION------------------------------------------------------------5
4. SAFETY LABELS-----------------------------------------------------------------------------------------7
5. ARE YOU READY TO DRIVE? -----------------------------------------------------------------------8
6. IS YOUR VEHICLE READY TO DRIVE? -------------------------------------------------------- 10
7. SAFE DRIVING PRECAUTIONS ------------------------------------------------------------------- 12
8. SPECIFICATIONS ---------------------------------------------------------------------------------------13
9. OPERATIONS---------------------------------------------------------------------------------------------14
10. SERVICE INSTRUCTIONS ---------------------------------------------------------------------------20
11. REPAIR ---------------------------------------------------------------------------------------------------- 26
12. ABOUT ENGINE------------------------------------------------------------------------------------------27
13. PERIODICAL CHECK AND SERVICE ------------------------------------------------------------ 28
14. ENGINE MAINTENANCE AND SERVICE--------------------------------------------------------29
15. TRANSMISSION MAINTENANCE AND SERVICE---------------------------------------------128
16. WIRING DIAGRAM ------------------------------------------------------------------------------------ 151
-----------------------------------------------------------------------------152
PARTS MANUAL

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FOREWORD
Thank you for choosing. We hope you will have fun with it. Before you start to
operate the ATV, please read through this Owner’s Manual carefully as it contains
important safety and maintenance information. Failure to follow the warnings contained
in this manual can result in serious injuries.
Be sure to follow the recommended maintenance schedule and service your kart
accordingly. Preventative maintenance is extremely important to the longevity of your
ATV.
JOYNER believes in conservation and protection of earth’s natural resources. To that
end, we encourage every vehicle owner to recycle, trade in, or properly dispose of, as
appropriate, used motor oil, coolant, and other fluids, batteries, and tires.
We hope you will have a pleasant experience with our products and thanks again for
choosing JOYNER ATV.

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A NEW WORDS ABOUT SAFETY
In order to keep everyone safe, you must take responsibility for the safe operation of your ATV.
To help you make informed decisions about safety, we have provided operating procedures and
other information on labels and in this manual. This information alerts you to potential hazards that
could hurt you or others.
It is not practical or possible to warn you about all hazards associated with operating or
maintaining a ATV. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
Safety Labels - On the ATV.
Safety Messages – Preceded by a safety alert symbol and one of two signal words:
WARNING, or CAUTION.
These signal words mean:
Physical harm may result from failure to adhere to the instructions that are described within the
WARNING labels.
Safety Headings --- such as Important Safety Reminders or Important Safety Precautions.
Safety Section --- such as ATV Safety.
Instructions --- how to use this ATV correctly and safely.
This entire manual is filled with important safety information----please read it carefully.

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IMPORTANT SAFETY INFORMATION
Your ATV will provide you with many years of service and pleasure. Providing you take
responsibility for your own safety and understand the challenges you can meet while driving.
There is a lot you can do to protect yourself when you drive. You’ll find many helpful
recommendations throughout this manual. The following are a few that we consider most important.
Follow the Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted to drive this ATV
without adult supervision.
Always Wear a Helmet
It’s a proven fact: helmets significantly reduce the number and severity of head injuries. Always
wear an approved motorcycle helmet. We also recommend that you wear eye protection, sturdy boots,
gloves, and other protective gear.
Drive Off-Road Only
Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement,
and the ATV does not have turn signals and other features required for use on public roads. If you need
to cross a paved or public road, get off and walk your ATV across.
Take Time to Learn & Practice
Even if you have driven other ATV, take time to become familiar with how this ATV works and
handles. Practice in a safe area until you build your skills and get accustomed to this ATV’s size and
weight.
Because many accidents involve inexperienced or untrained drives, we urge all drivers to take a
training course approved by the ATV Safety Institute. Check with your dealer for more information on
training courses.
Be Alert for Off-Road Hazards
The terrain can present a variety of challenges when you drive off-road. Continually “read” the
terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always keep your speed low
enough to allow time to see and react to hazards.
Drive within Your Limits
Pushing limits is another major cause of ATV accidents. Never drive beyond your personal
abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue, and inattention can
significantly reduce your ability to make good judgments and driver safely.
Don’t Drink and drive
Alcohol and driving don’t mix. Even one drink can reduce your ability to respond to changing conditions, and
your reaction time gets worse with every additional drink. So don’t drink and drive, and don’t let your friends drink
and drive either.
Never run your ATV indoors.
The exhaust from the engine contains a tasteless, odorless and poisonous gas called carbon
monoxide.

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IMPORTANT SAFETY INFORMATION
Keep away from moving parts of the ATV
The operator of the ATV should never place their hands or other parts of their body near any
moving part of the ATV. Failure to adhere to this warning will cause physical harm to your body.
Skidding or Sliding
The terrain surface can be a major factor affecting turns, Skidding a turn is more likely to occur on slippery
surfaces such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control. To avoid
skidding on slippery terrain, keep you speed low and drive carefully.

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SAFETYLABELS
This section presents some of the most important information and recommendations to help you
drive your ATV safely, please take a few moments to read these pages.
The labels are considered permanent parts of the ATV. If a label comes off or becomes hard to
read, contact your dealer for warning labels replacements.

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ARE YOU READY TO DRIVE?
Before each drive, you need to make sure you and your ATV are both ready to drive. To help get
you prepared, this section discusses how to evaluate your driving readiness, what items you should
check on your ATV, and adjustments to make for your comfort, convenience, or safety.
Before you drive your ATV for the first time, we urge you to:
■ Read this owner’s manual and the labels on your ATV carefully.
■ Make sure you understand all the safety messages.
■ Know how to operate all the controls.
■ Never drive this ATV if under 16 years old.
Before each drive, be sure:
■ You feel well and are in good physical and mental condition.
■ You are wearing an approved motorcycle helmet (with chin strap tightened securely), eye
protection, and other protective clothing.
■ You don’t have any alcohol or drugs in your system.
Protective Apparel
For your safety, we strongly recommend that you always wear an approved motorcycle helmet, eye
protection, boots, gloves, long pants, and long-sleeved shirt or jacket whenever you drive.
Although complete protection is not possible, wearing proper gear can reduce the chance of injury
when you drive.
The following suggestions will help you choose the proper driving gear.
Helmets and Eyes Protection
Your helmet is your most important piece of driving gear because it offers the best protection against
head injuries. A helmet should fit your head comfortably and securely.
An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the
style, look for a DOT (Department of Transportation) sticker in any helmet you buy. Always wear a
face shield or goggles to protect your eyes and help your vision.
Operating this ATV without wearing an approved motorcycle helmet, eye protection, and
protective clothing could increase your chances of head and/or eye injury, possibly death in
the event of severe accident.
Always wear approved motorcycle helmet that fits properly and wear eye protection
(goggles or face shield), gloves, boots, long-sleeved shirt or jacket and long pants.

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ARE YOU READY TO DRIVE?
Additional Driving Gear
In addition to a helmet and eye protection, we also recommend:
■ Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs.
■ Off-road motorcycle gloves to help protect your hands.
■ Driving pants with knee and hip pads, a driving jersey with padded elbows, and a chest/shoulder
protector.
Drive Training
Developing your driving skills is an on-going process. Even if you have driven other ATVs, take
time to become familiar with how this ATV works and handles. Practice driving the ATV in a safe area
to build your skills. Do not drive in rough terrain until you get accustomed to the ATV’s controls, and
feel comfortable with its size and weight.
Operating ATV without proper instruction could increase your risk of an accident which
could lead to serious injury or death.
Attempt supporting with your hands to the ground when the ATV turning over could lead to
serious injury or death.
Never support with your hands to ground when the ATV will turn over.
Age Recommendation
It is strongly recommended that no one under the age of 16 be permitted this ATV without adult
supervision.
A child driving a ATV that is not recommended for his/her age could lose ATV control and
result in severe injury or death.
A child under 16 should have adult supervision when operate on the ATV.
No Alcohol or Drugs
Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to
operate a ATV safely. Likewise, drugs, even if prescribed by a physician, can be dangerous while
operating a ATV. Consult your doctor to be sure it is safe to operate a vehicle after taking medication.
Operating this ATV after consuming alcohol or drugs can seriously affect your judgment,
cause you to react more slowly, affect your balance and perception, and could result in serious
injury or death.
Never consume alcohol or drugs before or while operating this ATV.

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IS YOUR VEHICLE READY TO DRIVE?
Before each drive, it is important to inspect your ATV and make sure any problems you find are
corrected. A pre-drive inspection is a must, not only for safety, but because having a breakdown, or
even a flat tire, can be a major inconvenience.
If your ATV has overturned or has been involved in a collision, do not drive it until your ATV has
been inspected by your dealer, There may be damages or other problems you can not see.
Improperly maintaining this ATV or failing to correct a problem before driving can cause
a crash in which you can be seriously hurt or dilled.
Always perform a pre-drive inspection before every drive and correct any problems.
Pre-drive Inspection
Check the following items before you get on the ATV:
■ Engine Oil
Check the level and add oil if needed. Check for leaks.
■ Coolant
Check the coolant and add coolant if need. Check for the leaks.
■ Fuel
Check the level and add fuel if needed. Also make sure the fuel fill cap is securely fastened.
Check for leaks.
■ Tires
Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damages or
excessive wear.
■ Nuts & Bolts
Check the wheels to see that the axle nuts are tightened, Use a wrench to make sure all accessible
nuts, bolts, and fasteners are tight.
Pre-drive Inspection
■ Underbody & Exhaust System
Check for, and remove any dirt, vegetation or other debris that could be fire hazard or interfere
with the proper operation of the ATV.
■ Air Cleaner
Check the air filter. Replace it if needed.
■ Leaks, Loose Parts
Walk around you ATV and look for anything that appears unusual, such as a leak or loose cable.
■ Lights
Make sure the headlight, brake light and tail light are working properly.
■ Throttle
Check the free play and adjust if needed. Press the throttle to make sure it moves smoothly
without sticking, and snaps back automatically when it is released.
Clutch cable
Check the free play of clutch cable and adjust if needed. Press the clutch cable to make sure it
moves smoothly without sticking, and snaps back automatically when it is released.
■ Brakes
Press the brake pedal several times, check for proper brake pedal free play. Make

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IS YOUR VEHICLE READY TO DRIVE?
sure there is no brake fluid leakage.
■ Engine Stop
When engine is running, turn the switch key counterclockwise. Make sure engine stops.
■ Steering Wheel
Check that the wheels turn properly as you turn the steering wheel.
■ Cable
Check the cable housing for wear. Check the fittings are tight. Replace or tighten as needed.
■ Tie rod
Check the tie rod housing for wear. Check the fittings are tight. Replace or tighten as needed.
Off-Road Use Only
Your ATV and its tires are designed and manufactured for off-road use only, not for pavement.
Driving on pavement can affect handling and control. You should not drive your ATV on pavement.
Operating this ATV on paved surfaces may seriously affect handling and control of the ATV, and may
cause the vehicle to go out of control.
Never operate the ATV on any paved surfaces, including sidewalks, driveways, parking lots and streets.
When driving off-road, also remember to always obey local off-road driving laws and regulations.
Obtain permission to drive on private property. Avoid posted areas and obey “no trespassing” signs.
You should never drive your ATV on public streets, roads or highways, even if they are not paved.
Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision.
In many states it is illegal to operate ATVs on public streets, roads and highways.
Operating this ATV on public streets, roads or highways can cause collision with
other vehicle.
Never operate this ATV on any public streets, roads or highways, even a dirt or
gravel one.
Keep Hands and Feet on Controls
Always keep both hands on the steering wheel and both feet on the foot controls. When driving your
ATV. It is important to maintain your balance and control of the ATV. Removing hands or feet away
from the controls can reduce your ability to react and control the kart.
Removing hand from Steering wheel or feet from foot controls during operation can
reduce your ability to control the ATV or could cause you to lose your balance and fall off
the ATV.
Always keep both hand on the steering wheel and both feet on the foot controls of your
ATV during operation.

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SAFE DRIVING PRECAUTIONS
Control Speed
Driving at excessive speed increases the chance of an accident. In choosing a proper speed, you
need to consider the capability of your ATV, the terrain, visibility and other operating conditions, plus
your own skills and experience.
Operating this ATV at excessive speeds increases your changes of losing control of the ATV,
which can result in an accident.
Always drive at a speed that is proper for your ATV, the terrain, visibility and other
operating conditions, and your experience.
Use Care on Unfamiliar or Rough Terrain
Before driving in a new area, always check the terrain thoroughly. Don’t drive fast on unfamiliar
terrain or when visibility is limited. (it’s sometimes difficult to see obstructions like hidden rocks,
bumps, or holes in time to react).
Failure to use extra care when Operating this ATV on unfamiliar terrain could result in the
ATV overturning or going out of control.
Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the ATV.
Never drive past the limit of visibility. Maintain a safe distance between your ATV and other
off-road vehicles. Always exercise caution and use extra care on rough, slippery and loose terrain.
Failure to use extra care when operating on excessively rough, slippery or loose terrain
could cause loss of traction or vehicle control, which could result in an accident, including
an overturn.
Do not operate on excessively rough, slippery or loose terrain until you have learned and
practiced the skills necessary to control the ATV on such terrain. Always be especially
cautious on these kinds of terrain.
Do Not Perform Stunts
You should always operate your ATV in a safe and reasonable manner. When driving, always keep
all four wheels on the ground.
Attempting wheelies, and other stunts increases the chance of an accident, including an
overturn.
Never attempt stunts, such as wheelies or jumps. Don’t try to show off.

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SPECIFICATIONS
DIMENSIONS
Overall Length---------------------------------------------------------------------------------------162.4in. (4125mm)
Overall Width ---------------------------------------------------------------------------------------88.5 in. (2250mm)
Overall Height ----------------------------------------------------------------------------------------71.7 in. (1822mm)
Wheelbase ---------------------------------------------------------------------------------------------123.6 in. (3140mm)
Front Track ------------------------------------------------------------------------------------------- 68.8 in. (1748mm)
Rear Track --------------------------------------------------------------------------------------------72.4in. (1840mm)
Ground Clearance ------------------------------------------------------------------------------------ 14.2in. (360mm)
ENGINE
Type ---------------------------------------------------------------------------------4-Bore,4-Stroke, Liquid-cooled
Bore x Stroke --------------------------------------------------------------------------------------------79.94mm×79.52mm
Displacement ------------------------------------------------------------------------------------------------------1596 cc
Compression ratio ------------------------------------------------------------------------------------------------ 9 .75:1
Carburetor ---------------------------------------------------------------------------------------------Electric Fuel Injection
Max Power --------------------------------------------------------------------------------------------71kw/5500rpm
Maximum Torque ---------------------------------------------------------------------------135/2500~4000Nm/r/min
Starting ----------------------------------------------------------------------------------------------------------- Electric
Ignition ------------------------------------------------------------------------------------------------------------- C.D.I
Lubrication -------------------------------------------------------------------------------------------- Force & Splash
Transmission ----------------------------------------------------------------------- manual clutch, 4 shift/Reverse
Spark Plug -------------------------------------------------------------------------------------------------------K7RTC
Torque Of Spark Plug---------------------------------------------------------------------------------------- 17.0-30.0Nm
Fuel type --------------------------------------------------------------------------------------------- RQ90 (unleaded)
Lubricate oil ---------------------------------------------------------------------------------------------- SAE-10W/40
CAPACITIES
Maximum load -----------------------------------------------------------------------------------------------------400kg
Fuel tank ------------------------------------------------------------------------------------------------------------ 58.0L
Engine oil ----------------------------------------------------------------------------------------------------------3860ml
Coolant -------------------------------------------------------------------------------------------------------------6000ml
Starting ---------------------------------------------------------------------------------------------------------------- <5s
Climbing ---------------------------------------------------------------------------------------------------------- 20°-25°
Battery ---------------------------------------------------------------------------------------------------------- 12V45Ah
Head Light ----------------------------------------------------------------------------------------------12V 55/55W/Both
Tail Light ----------------------------------------------------------------------------------------------12V10W/5W/21W/Both
Spot light----------------------------------------------------------------------------------------------------12V35W/Four
Main Fuse ------------------------------------------------------------------------------------------------------------------50A
SPECIFICATIONS
Brake Track ----------------------------------------------------------------------------------------- < 7m @ 20miles/h
Top speed ------------------------------------------------------------100 miles/h (or limited as customers require)
CHASSIS
Front, Rear brake --------------------------------------------------------------- Hydraulic disc, right foot control
Front tire --------------------------------------------------------------------------------------------------------- 27×7.5-15
Rear tire -----------------------------------------------------------------------------------------------------------28×15.5-15
Front Suspension --------------------------------------------------------------------------- Independent Dual A-Arm
Rear Suspension ---------------------------------------------------------------------------Longitudenal Control Arm
Final Drive --------------------------------------------------------------------------------------------------- shaft driven
TIRE PRESSURE
Front ----------------------------------------------------------------------------------------- 115kpa 1.15kg/c ㎡
㎡㎡
㎡ 16psi
Rear ------------------------------------------------------------------------------------------ 115kpa 1.15kg/c ㎡
㎡㎡
㎡ 16psi
WEIGHT
Net Weight ---------------------------------------------------------------------------------------------------------750kg
WARRANTY
Parts and workmanship -------------------------------------------------------------------------------------- 90 Days

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OPERATION
A. Operation controls
WARNING-Do not attempt to start or operate the engine until completely familiar with the
location and use of each control necessary to operate this vehicle. The operator must know how to
stop this machine before starting and driving it.
a. Throttle
The right foot pedal is the throttle that controls the ATV speed. To disengage the clutch at any time,
allow the throttle to return to the idle position. (See Fig. 1)
Each time prior to starting the engine, check the throttle assembly to ensure that when
pedal is pushed all the way forward the assembly is working smoothly and returns to idle
when released. Do not operate if pedal or engine throttle linkage fail to return to idle. If
unable to correct the problem through lubrication, adjustment or replacement of worn parts,
contact your dealer for assistance.
b. Brake
The brake is located on the middle of the three control pedals (See Fig. 1). Applying pressure to
the pedal applies pressure to the brake caliper around the brake disc at the front and rear wheels and
slows or stops the kart.
c. Clutch
The left foot pedal controls the clutch cable (See Fig. 1). With the pedal down, you can shift the
shift lever.
Improper operation of the clutch will lead to excessive wear of the clutch friction surface.
Fig. 1

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OPERATION
d. Start engine
1. Press the clutch pedal down, put the shift lever in neutral
2 、 Insert the key into the ignition-switch
Fig. 2
If the engine is cold;
1. Press down the clutch pedal
2. Turn the key clockwise to the “on” position. Release the key and the clutch pedal when the
engine starts.
Fig. 3
If the engine is warm;
Press the throttle slightly and turn the key clockwise to the “on” position, release the key and the
throttle when the engine starts.
Each time prior to starting the engine, check the throttle assembly to ensure that when
pedal is pushed all the way forward the assembly is working smoothly and returns to idle
when released. Do not operate if pedal or engine throttle linkage fail to return to idle. If
unable to correct the problem through lubrication, adjustment or replacement of worn parts,
contact your dealer for assistance.

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Before you start the engine, check that the parking brake is engaged, and the gear shift
lever is in neutral. Trying to start the engine in gear may damage the starter motor, clutch or
gearbox.
Release the key at once if the engine starts. Holding the key in start position when the
engine is running will cause damage to the starter motor.
If the engine does not start after 10 seconds, a second attempt to start the engine can be
allowed. Improper operation will damage the engine.
e. Engine stop key
Important-stop key test.
Before driving this vehicle, test the Engine Stop key to assure that it is operating properly. With
the engine running, turn the key counterclockwise to the “off” position for the engine to shut down.
B. Pre-Drive Inspection
Perform this pre-drive inspection everyday before driving vehicle. If not performed,
serious damage to the vehicle or personal injury may result.
1. Check for Engine Oil Level. Check for transmission Oil Level. Check for leaks, add oil if required.
2. Check the coolant. Check for leaks, add the coolant if required.
3. Check for Fuel Level. Add fuel as necessary and do not overfill. Check for leaks.
4. Check for Brakes. Depress the brake pedal several times, and then check for proper brake pedal free
play. Make sure there is no brake fluid leakage. Adjust if necessary.
5. Check the clutch cable, Assure the cable snaps back and has a smooth operation. Ensure the clutch
can operate smoothly. Adjust if necessary, or replace the clutch if necessary.
6. Check Tires. Check tires condition and pressure. The pressure on both Front and Rear tire is 16psi.
7. Check Throttle. Check for smooth operation. Ensure the throttle “snaps” back to idle.
8. Check Engine Stop key. Perform engine stop key test. Repair as necessary.
9. Check all Nuts, Bolts, and fasteners. Check wheels to see that all axle nuts and lug nuts are
tightened properly. Check and tighten as necessary all other fasteners to specified torque.
10. Check Roll Cage Bars. Ensure all protective roll cage bars are in place before operating the ATV.

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OPERATION
11. Check Brake Light. Check for proper operation.
12. Check Wheels. Check for tightness of wheel nuts and axle nuts; check that axle nuts are secured by
cotter pins.
13. Check Steering. Check for free operation and for any unusual looseness in any area.
Always follow rules for safe operation and wear a helmet.
C. Passengers
The vehicle allows for two riders only.
Combined maximum weight of driver
and the passenger should not exceed 180kg
or 400Ibs.
D. Seat Adjustment
The seat must always be securely
fastened in the position which best
allows the operator control of the foot
pedals, steering wheel, and the remote
stop key. Fig. 4
a. Pull seat adjustment handle upward to disengage seat slide.
b. Move seat to desired position.
c. Be sure seat adjustment handle snaps back into place and that seat is locked into position.
(See Fig. 4 )
Before attempting to adjust the seat ensure that engine of the ATV is stopped.
Never operate this ATV when the provided seat is not securely fastened, to do so could
result in a strong possibility of severe personal injury or loss of life. Before attempting to
adjust the seat ensure that engine of ATV is stopped.

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OPERATION
E. Parking Adjustment(See Fig. 4 )
Pull the park brake lever up so that the unit can engage park brake.
a. To release the unit, press button on front end of parking lever then push the parking lever to the
bottom.
b. Adjust the parking cable if necessary.
Park brake “OFF”
Fig.5
Park brake “On”
Fig.6
F. Gear Shift Adjustment
1. Loosen the bolts.
2. Press down the clutch pedal fully.
3. Operate the shift lever as to change gearshift from 1 to 4 and reverse smoothly.
4. First, tighten bolt 1 with thread glue. Then second, tighten bolt 2 with thread glue.(See Fig. 7)

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Fig. 7
G. Break-in
The first month is most important in the life of your vehicle. Proper operation during this break-in
period will help assure maximum life and performance from your new vehicle. The following
guidelines explain proper break-in procedures.
1. After the engine starts, the engine is not allowed in high speed in the neutral gearshift.
2. Drive vehicle from stop to low speed slowly.
3. Avoid braking strongly.
4. Do not exceed the vehicle speed on the below schedule
The speed of vehicle The first 1000 km
1
st
Gear 25km/h
2
nd
Gear 45km/h
3
rd
Gear 70 km/h
Max speed in each gear
4
th
Gear 100km/h
H. Starting And Operating Instructions
a. Before starting the engine, be sure that the driver is seated properly in the ATV and tighten the
seatbelt.
b. Testing the ATV in a open place at the beginning to learn how to start, turn and stop.
c. Operate the ATV slowly until you are familiar with it.
d. The turning radius of this ATV is small and agile, so the centrifugal force is very high when
turning at high speed. Slow down to a more controllable speed when turning to prevent the ATV from
rolling over.
e. To prevent vehicle from rolling over, be sure to only turn the vehicle at a slow more controllable
speed.