JPT YDFLP Assembly instructions

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
1
Safety
Please read this user manual carefully before operating the YDFLP fiber laser. It provides
essential information regarding safety, product operation, and other necessary reference
information. For the purpose of safety operation and maximizing the performance of the fiber
laser, please strictly follow the safety notifications as below:
●Make sure the +24VDC power supply is connected in the correct way. Inappropriate
connection might spoil the product.
●You can’t open the cover of this product without the permission of JPT. It might cause
safety issues and invalidate the warranty.
●Please wear laser goggle, as shown in Fig. 1, all the time during the operation. This laser
module carry a Class 4 Laser rating it emits invisible laser radiation(1064 central emission
wavelength)with a rated average output power of over 10W and rated peak power of over 7kW.
Contact with direct or scattered laser radiation will cause permanent damage to the eyes, burn
human tissue and start fires.
●Attention: Even at 0% power setting, the average output power is still about 90mW.
Table 1 Safety Labels
Symbols
Information
Laser Warning Triangle -L
abel of laser emission (At
tached near the output fib
er)
Component for Incorporati
on labeling (Attached at t
he upper cover of this pro
duct)

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
2
Figure 1 Laser Safety Goggle
Safety Information (Attach
ed at the upper cover of t
his product)
Safety Warning (Attached
on the output fiber isolato
r & collimator)

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
3
Contents
SAFETY.......................................................................................................................................................................1
1. PRODUCT TOUR ..................................................................................................................................................4
1.1 PRODUCT DESCRIPTION.......................................................................................................................................4
1.2 PACKAGING LIST.................................................................................................................................................5
1.3 OPERATION CONDITIONS AND SAFETY INSTRUCTIONS.........................................................................................5
1.4 YDFLP PRODUCT SERIES NAMING CONVENTION...............................................................................................6
1.5TECHNICAL SPECIFICATIONS................................................................................................................................7
2. INSTALLATION....................................................................................................................................................9
2.1 DIMENSIONS........................................................................................................................................................9
2.2 INSTALLATION PROCEDURES.............................................................................................................................11
3. CONTROL AND MONITORING INTERFACES............................................................................................12
3.1 CONTROL INTERFACE........................................................................................................................................12
4. OPERATION PROCEDURE ..............................................................................................................................15
4.1 PREPARATORY EXAMINATION OF THE PRODUCT................................................................................................15
4.2 OPERATION PROCEDURE ...................................................................................................................................15
4.3 PRECAUTIONS DURING THE LASER OPERATION..................................................................................................15
5. JPT GUI LASER TESTING SOFTWARE. .......................................................................................................16
5.1 SOFTWARE INSTALLATION &INTRODUCTION....................................................................................................16
5.1.1 Installation:...............................................................................................................................................16
5.1.2.Introduction ..............................................................................................................................................17
5.2.FUNCTIONS .......................................................................................................................................................17
5.2.1 COM Port Connection..............................................................................................................................17
5.2.2 Use GUI to Control Laser.........................................................................................................................18
5.2.3 Laser System Setting ................................................................................................................................20
5.2.4 Laser Working Status Monitoring ............................................................................................................20
6. MAINTENANCE, CUSTOMER SERVICE AND REPAIR.............................................................................21
6.1 STANDARD WARRANTY.....................................................................................................................................21
6.2 WARRANTY LIMITATION ...................................................................................................................................21
6.3 SERVICE AND MAINTENANCE............................................................................................................................21

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
4
1. Product Tour
1.1 Product Description
The JPT YDFLP pulsed fiber laser adopts the MOPA (Master Oscillator Power Amplifier)
configuration, in which a semiconductor laser diode serves as the master oscillator and the fiber
amplifiers boost the output power. For this MOPA pulsed fiber laser, the pulse width and pulse
repetition frequency are able to be adjusted independently. By changing the pulse width of the
fiber laser, the peak power of this MOPA fiber laser can be maintained at the same level for
different pulse repetition frequency. This feature makes the product an ideal laser source for
various industrial applications.
The MOPA fiber lasers get pumps through fiber couplers, which embed them with higher
slope efficiency compared to conventional solid state lasers. The fiber laser is more compact and
easy to carry, because it only uses three cooling fans to effectively remove the heat generated
inside the chamber. Besides, the all fiber based laser cavity enables higher beam quality of the
laser output.
JPT’s MOPA fiber laser adopts the standard DB25 interface, and it is power supplied with
24V/8A DC power supply, which makes it a good compatibility. A photograph of a typical JPT
MOPA fiber laser is as shown in Figure 2.
Figure 2 JPT’s MOPA Fiber Laser

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
5
1.2 Packaging List
Please refer to the packaging list in table 2.
Table 2 Packaging List of YDFLP
Item
Quantity
Comments
Fiber Laser
1
24V Power Cable
1
Measured Parameter List
1
Configuration List
1
Consideration List
1
1.3 Operation conditions and safety instructions
In order to maintain good performance and reliability of this product, please always operate the
laser under normal conditions as below:
1) This fiber laser shall be operated with 24V/8A DC power supply; wrong connection will
lead the fiber laser can’t work
2) There should be 10-cm-wide air gaps in front and behind the fiber laser chamber, and the air
flow direction should be the same with the fiber laser module and the rest of the whole system;
Short Ventilation distance and wrong air flow direction will lead the fiber laser can’t
work.
3) The operating temperature should be 0~40℃; the fiber laser will alarm internal if the
temperature above 40℃; it’s a protection action in order to insure the long time operational
reliability.
4) Please keep the laser module clean during the operation, especially for the fiber pigtail and
output isolator; please remember cover up isolator exit during nonworking time.
5) Power off the product before installing or uninstalling this fiber laser;
6) Never look at the fiber laser head, and please wear laser goggle when operate this fiber
laser;
7) The YDFLP-X-RE/LP(1/2)+-X-X pulse width is fixed at 200ns. If you need other fixed pulse
width, please contact us for customization;

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
6
1.4 YDFLP Product Series Naming Convention
Table 3 Naming Convention for Pulsed Fiber Laser
YDFLP-X-XX-XX-X-X
1 2 3 4 5 6
1. Product Name
YDFLP(Ytterbium Doped Fiber Laser Pulse)
2. Product Size
C-Compact; Standard If no indicate
3. Average Output
power (optional).
20W/30W
60W/70W/100W/120W/150W/200W
4. Product Series
(optional).
Pulse width adjustable
M Series
M1+
M6+
LM Series
large pulse width
Pulse width fixed
RE/LP
5. Optical Fiber Types
S
Single mode, M2<1.3
L
Low mode, M2<1.8
H
High mode, M2>2.5
6. Customized
Without: Standard product; R:Built red pilot laser
Table 3 Naming Convention for Pulsed Fiber Laser
For example:
YDFLP-20-M1+-S: Means this is a standard product of M1+ using single mode type of optical fiber with
the nominal output power @ 20W.
YDFLP-C-20-M1+-S: Means compact size 20w M1+ laser, single mode.
YDFLP-30-M1+-L-R: Means this is a customized product of M1+ using low mode type of optical fiber
with the nominal output power @ 30W, Inner red pilot laser.
1. Product name
2. Product Size
3. Average Output power
4. Product Series
5. Optical Fiber Types
6. Product Types

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
7
1.5 Technical Specifications
Table 4 Specifications of the LP series pulsed fiber laser
Laser Type
Unit
MOPA
Power
W
30
20
60
M2
<1.8
<1.3
<1.3
<1.5
<1.8
Laser Model
LP2+-L1
LP1+-S
LP1+-S
RE+-S
LP1+-L1
Output Fiber Length
m
2
3
Average Power
W
>30
>20
>60
Pulse energy
mJ
1
0.8
0.8
0.67
1.2
Full Power Frequency Range
kHz
30-400
37-400
25-400
30-80
50-400
Adjustable Frequency Range
kHz
1-400
1-400
1-400
30-80
1-400
Pulse Width Range
ns
200
Output Power Stability
<5%
Cooling Method
Air forced Cooling
Supply voltage
V
24V
Current demand
A
<10
<8
<15
Current Supply Consumption
A
>10
>8
>15
Power Consumption (20 °C)
(W)
W
<240
<192
<360
Center Wavelength
nm
1064
FWHM (nm) @3dB
nm
<15
Polarization
Random
Anti-Reflection Protection
Yes
Output Beam Diameter (mm)
mm
6±0.5
7±0.5
6±0.5
Power Range
%
0-100
Operation Temperature Range
℃
0-40
Storage Temperature Range
℃
-10-60
Dimensions
mm
315*220*99
315*275*99
Weight
KG
Net:8 Gross:9.75
Net:10 Gross:12

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
8
Table 5 Threshold Frequency(kHz)of LP series laser
Pulse width(ns)
30-LP2+-L1
30-LP1+-S
20-LP1+-S
20-RE+-S
60-LP1+-L1
200
30khz
37khz
30khz
30Khz
50Khz
The cut-off frequency is the minimum frequency that the laser can be operated with maximum
peak power and average power. Please operate the fiber laser at frequency higher than the cut-off
frequency.
*Above the cut-off Frequency value is the fiber laser full power output range, oppositely,
below the cut-off frequency value is the cut-off power output range. That means the fiber
laser will reduce the output power to protect the machine when below the cut-off frequency
value. Below is the charts that showed the change between frequency and output :
Figure 3 Cut-off Frequency & Output power relationship charts
* Remarks:
Threshold frequency = Cut-off frequency, of which the definition are the same.

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
9
2. Installation
2.1 Dimensions
1.Dimension of main body
Figure 4 Mechanical Dimensions of the fiber laser module (Unit: mm)
LP series 20/30W
LP series 60W

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
10
1. Mechanical Dimensions of the output isolator
RE/LP(1/2) +-S 20/30W
LP(1/2)+-L1 20/30W
LP series 60W
Figure 5 Mechanical Dimensions of the output isolator (Unit: mm)
3. Mechanical Dimensions of the output fiber cable
LP(1/2)+-L1 20/30W

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
11
LP series 60W
Firgure 6 fiber cable length
2.2 Installation Procedures
1) Fix the laser module onto the mounting panel; make sure enough air gaps around the laser
module for sufficient air flow.
2) Connect the power cables with the 24V DC power supply correctly according to the color
code, i.e. Red: DC positive, Black: DC negative and Olivine: GND).
Figure 7 Color code of the power supply cable
3) Ensure that the control interface of the external controller can match the laser, and then
connect the control cable to the laser and fix it.
3 0 0 0

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
12
3. Control and Monitoring Interfaces
3.1 Control Interface
DB25 behind the power module is the interface used to connect the control system (such as
marking machines) to the laser system. Please make sure that the interface is connected firmly
before the operation.
The PIN is defined as shown in Figure 7 and Table 6.
Figure 8 DB25 interface
Table 6 DB25 interface definition of LP1 pulsed fiber laser
DB25 PIN #
Description
1-8
IP0-IP7 Power Control
10-15
GND
Description: PIN10-15 have connected inside fiber laser,only
need to connect control card GND with another Pin
16,21
Warning signal
Description: 16 low level, 21 high level: Normal
16 low level, 21 low level: temperature alarm
19
Laser starting signals (PA) shows that high level is just as
open and low level is just as off.
If PIN19 at the high level before add the 24VDC main power
supply, the fiber laser can’t recognize (PA) is on-state
20
Frequency Modulation (TTL)
22
A. Control the pulse width ENABLE
B. High Level: Red Beam Turned On;
Low Level: Red Beam Turned Off

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
13
18
MO signal for turn on/off
high level is just as open and low level is just as off.
The laser will shooting after turning on the laser for 1s
together with the rising of MO
9,17,23,24,25
No need to connect
*DB25 signal high voltage 4.6v<V<5.4v ; low voltage range 0v<V<0.5v.
3.1.1 Interface Setting
Please set the current of pump laser diode which is the output power through a combination of
TTL signals of PIN1~8. The encoding can be set within the range of 0~255 which is
corresponding to the 0~100% power output power (the actual optical power output may not be a
linear relationship with these settings). Please refer to the description in table 7:
Table 7 Current setting of the MOPA fiber laser
Setting 1
Setting 2
Setting 3
Setting 4
PIN 1
0
0
0
0
PIN 2
0
0
0
0
PIN 3
0
0
0
0
PIN 4
0
0
0
0
PIN 5
0
0
0
1
PIN 6
0
0
1
1
PIN 7
0
1
1
1
PIN 8
1
1
1
1
Current
~50 %
~75 %
~87.5 %
~93.75 %
%

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
14
Below is the DB25 control timing diagram:
Figure 9 DB25 Controlling Time Series Diagram
A--System Initialization: The laser can accept signal only after 12s switch on the laser
power.
B--Pump charging time: Range (8ms-35ms), 8ms is recommended.
C--Range: 1ms-8ms, 4ms is recommended.
D--Frequency switching time: Range: 4-8ms, 8ms is recommended.
E--Class II SIMMER This value is for controlling the height(power) of the first pulse
which can be adjusted via GUI (the supporting software of the laser).
F--The height of the first pulse: This can be adjusted via GUI (the supporting software of
the laser).
Remarks: After provide 24V voltage, you need to wait 12s before use the laser.
①Fiber laser control system self-locking: If fiber laser received unusual warning signal
(Such as: higher temperature, the 24V power supply is too low) the fiber laser will stop to
work. Please restart the fiber laser if you need to recover the machine.

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
15
4. Operation Procedure
4.1 Preparatory examination of the product
1)Check the laser casing and the fiber cable for any unexpected conditions;
2)Check the connection between laser system and the fiber laser module, and tighten the
connection cable.
4.2 Operation Procedure
1)Power on the system
Turn on the fiber laser at the same time or after turning on the marking machine. Wait for about
12s before using the laser.
2)Procedures for laser marking
To test the fiber laser, firstly please set the power to 0% and draw a simple figure using the laser
marking software, drive the marking and observe the laser output using the laser test plate. Then
gradually increase the laser power and change the settings for the marking process. Under
normal circumstances, the laser output should be stronger and stronger on laser test plate; If not,
turn off the machine and check it.
4.3 Precautions during the laser operation
1)Wear laser safety glass.
2)Please stop the laser processing before turning off the fiber laser.

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
16
5. JPT GUI Laser Testing Software.
5.1 Software Installation &Introduction
5.1.1 Installation:
Unzip the installation package
Install the Driver Install vC2008-x86
Start Software

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
17
5.1.2.Introduction
1. JPTlaser GUI has below functions:Laser_Control,Default_SET,Operate Prompt,Feedback
Prompt,Control_Mode,Laser_STA,DB25 Port Monitor,Laser SYS,etc.
2. All setting and change on GUI will work immediately,no need to restart,
3. The “Default_SET” and “Control Mode” have power-off protection function for the
parameter,
4. Only the Power can be adjusted in Laser_Control panel when laser is emitting(Include
DB25 Laser on & GUI Laser on).Otherwise laser will warning as below figure 1,
【Figure 1】
5.2.Functions
5.2.1 COM Port Connection
Choose the COM port on GUI the same as set in the computer,then click “connect”. Please
connect only after the laser get power >= 12s,
Check COM number after connecting the USB cable:
Computer—>Properties—>Hardware—>Device Manager—>
If the COM number is larger than 4, change it to an integer not
exceeding 4.

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
18
5.2.2 Use GUI to Control Laser
1) Control Mode Option
When we select all parameters controlled by GUI. The setting will be saved and has data
power-off memory function. Therefore, we should cancel the GUI_Control mode each time
when we don’t want to use GUI to control the laser.
Laser is able to work at the parameter set by GUI like power, frequency and pulse width.
Laser On: set the parameters you want and click “laser on”,the “on” light become green means
laser start. “off” light become green means laser off.
Language: In the English interface, click "中文" will switch to English, in the Chinese interface,
click "English" will switch to English.
2) Default Set of Laser
Laser can set the default parameters through this Default_SET,like SIMMER,Pulse
Width,Repetition Rate and others,any change will work immediately and it support data
Power-Off memory function.

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
19
Def_SIMMER:To control the amplitude of the first pulse. The larger the value is, the higher the
first pulse will be.
[Suitable SIMMER] [Too High SIMMER] [Too Low SIMMER]
Def_PRR: Under internal PRR mode, the system will output based on the default PRR if no
external frequency signal is detected.
Def_pulse: The system will output laser pulses with default pulse-width if it cannot be
controlled externally.
EXT.PRR: Tick this choice to use the external frequency mode (The final output laser pulses
will be synchronized with external frequency signal. This mode can be used when the control
card has optimized the external signal). If un-ticked, internal frequency mode will be selected
(System will firstly calculate the external frequency signaland then generate the pulse signal
internally. This mode can be used to define the default PRR of the laser when there is no external
frequency signal detected by the control card.
The default mode is external frequency mode.
[External PRR] [Internal PRR]

YDFLP Fiber Laser Installation
Guide and User Manual
File Number: EFLP001-B-E
Shenzhen JPT Opto-electronics Co. Ltd.
Version : V05 Date:2017
20
5.2.3 Laser System Setting
Laser-SYS for JPT engineer to set laser system parameters, it need right password to input any
parameter change.Not open to customers in current version.
5.2.4 Laser Working Status Monitoring
From Laser_STA, parameters and alarms can be monitored. Every time when laser is switched
on, the times of alarms saved in the system will be sent to GUI automatically.
The DB25-D0,D3,DB25-D7,DB25-PA,DB25-MO to display the DB25 power received from
laser,The status of port PA,MO,light on when high level,light off when low level,
PulseWidth,PRR to display the laser working pulse width and frequency,
LASER_POWER to display the value of the pump current/energy in percentage
Download link: http://jptoe.com/en/down_273_273.html
If sn code final number is 1,pls download version 1.1
If sn code final number is 2,pls download version 2.
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