JS Automation MPC3024A User manual

MPC3024A/AC
4-Axis Motion Control Card
User’s Manual (V1.4)
健昇科技股份有限公司
JS AUTOMATION CORP.
新北市汐止區中興路 100 號6樓
6F., No.100, Zhongxing Rd.,
Xizhi Dist., New Taipei City, Taiwan
TEL：[phone]
FAX：[phone]
http://www.automation.com.tw
E-mail：control.card[email protected].tw

1
Correction record
Version
Record
1.0
MPC3024A compatible with old version MPC3024
MPC3024AC with new function of pulse referenced PI closed loop control
1.1
Modify 2. Feature-Delete Software key function
1.2
Add 3.2.5 Differential (pulse) output capacity ─20ma(max), Voh>2.5V, Vol<0.5V
1.3
1.
Modify Notes on hardware installation
2.
Add Warranty
3.
Change orientation of JF1 and JF2 connector (chapt. 5.1)
4.
Add specifications to each input and output (chapt. 6)
1.4
Modify ADP3024ACDIN / ADP3024DIN Layout and dimension (chapt. 4.4)

2
Contents
1. Forward.............................................................................................................................................................................. 6
2. Features.............................................................................................................................................................................. 7
2.1 Main card.................................................................................................................................. 7
2.2 Daughter card (MPC3024AC only).......................................................................................... 7
2.3 DIN rail mounted wiring board ................................................................................................ 7
3. Specifications..................................................................................................................................................................... 8
3.1 MPC3024A/AC Main card....................................................................................................... 8
3.2 DIN rail mounted wiring board ................................................................................................ 9
4. Layout and dimension...................................................................................................................................................... 10
4.1 Main card................................................................................................................................ 10
4.2 MPC3024AC daughter card (MPC3024AC only).................................................................. 10
4.3 MPC3024AC piggy back layout and dimension (MPC3024AC only)....................................11
4.4 DIN rail mounted wiring board for JF1,JF2........................................................................... 12
4.5 JS51050 for JM3 25PM DIN rail mounted dummy wiring board.......................................... 13
5. Pin definitions.................................................................................................................................................................. 14
5.1 JF1,JF2 Assignment / Definitions........................................................................................... 14
5.2 JM1,JM2 Assignment / Definitions........................................................................................ 16
5.3 JM3 Assignment / Definitions................................................................................................ 16
6. I/O interface diagram....................................................................................................................................................... 17
6.1 JF1/2 ADP3024ACDIN, ADP3024DIN................................................................................. 17
6.2 JM3 JS51050........................................................................................................................... 20
7. External wiring diagram .................................................................................................................................................. 21
8. Hardware settings ............................................................................................................................................................ 23
8.1 Card ID setting........................................................................................................................ 23
8.2 Polarity setting for over-travel limit switch............................................................................ 23
8.3 JP1 Jumper setting.................................................................................................................. 23
9. Applications..................................................................................................................................................................... 24
10. Wiring diagram examples (pulse mode control).............................................................................................................. 25
10.1 The wiring diagram for MPC3024A/AC wiring board to panasonic MINAS-A driver......... 25
10.2 The wiring diagram for MPC3024A/AC wiring board to panasonic MINAS MSD*** driver
25
10.3 The wiring diagram for MPC3024A/AC wiring board to ESD servo driver.......................... 26
10.4 The wiring diagram for MPC3024A/AC wiring board to Moda servo driver........................ 26
10.5 The wiring diagram for MPC3024A/AC wiring board to YASKAWA servo driver .............. 27
10.6 The wiring diagram for MPC3024A/AC wiring board to Mokon / YPV servo driver........... 27
10.7 The wiring diagram for MPC3024A/AC wiring board to Mokon / YJD servo driver ........... 28
10.8 The wiring diagram for MPC3024A/AC wiring board to MITSUBISHI J2-SUPER servo
driver29
10.9 The wiring diagram for MPC3024A/AC wiring board to YAMAHASRCP servo driver ..... 29

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10.10 The wiring diagram for MPC3024A/AC wiring board to DeltaASDA-B servo driver......... 30
11. Wiring diagram examples (fully closed loop control) ..................................................................................................... 31
11.1 The wiring diagram for MPC3024AC wiring board to Mokon / YPV servo driver............... 31
11.2 The wiring diagram for MPC3024AC wiring board to Mokon / YJD servo driver ............... 32
11.3 The wiring diagram for MPC3024AC wiring board to ESD servo driver.............................. 33
11.4 The wiring diagram for MPC3024AC wiring board to Moda servo driver............................ 34
11.5 The wiring diagram for MPC3024AC wiring board to YASKAWA servo driver.................. 35
11.6 The wiring diagram for MPC3024AC wiring board to MITSUBISHI J2-SUPER servo driver
36
11.7 The wiring diagram for MPC3024AC wiring board to Delta ASDA-B servo driver............. 37
12. Ordering information....................................................................................................................................................... 38

4
Notes on hardware installation
Please follow step by step as you are installing the control cards.
1. Be sure your system is power off.
2. Be sure your external power supply for the wiring board is power off.
3. Plug your control card in slot, and make sure the golden fingers are put in right contacts.
4. Fasten the screw to fix the card.
5. Connect the cable between the card and wiring board.
6. Connect the external power supply for the wiring board.
7. Recheck everything is OK before system power on.
8. External power on.
Congratulation! You have it.
For more detail of step by step installation guide, please refer the file
“..\download\Supplemental_technical_data\Step_by_step_installation_of_Contrl_Card.pdf “ on the CD
come with the product or download the complementary documents from
http://www.automation.com.tw/common/Supplemental_technical_data.htm
Warning:
Some computer BIOS has “Auto detect DIMM/PCI clock” option, be sure to switch to
“DISABLE” else in some cases the PCI add on cards will not be detected by windows at cold start.

5
Warranty
The MPC3024A/AC are warranted against defects in materials and workmanship for a period of
two years from the date of shipment, as evidenced by receipts or serial no. on board. JS automation Corp.
will, at its option, repair or replace product that proves to be defective during the warranty period. This
warranty includes parts, labor and shipping costs of returning.
Except as specified herein, JS automation Corp. makes no warranties, express or implied, and
specifically disclaims any warranty of merchantability or fitness for a particular purpose. Customer’s
right to recover damages caused by fault or negligence on the part of JS automation Corp. shall be
limited to the amount theretofore paid by the customer. JS automation Corp. will not be liable for
damages resulting from loss of data, profits, use of products, or incidental or consequential damages,
even if advised of the possibility thereof. This limitation of the liability of JS automation Corp. will
apply regardless of the form of action, whether in contract or tort, including negligence. Any action
against JS automation Corp. must be brought within one year after the cause of action accrues.
JS automation Corp. shall not be liable for any delay in performance due to causes beyond its reasonable
control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures
caused by owner’s failure to follow the JS automation Corp. installation, operation, or maintenance
instructions; owner’s modification of the product; owner’s abuse, misuse, or negligent acts; and power
failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control.
If any defect occurs, you should email to us as the following form to get the fast response:
Detailed Company Information
Company/Organization:
Contact Person:
E-mail:
Address:
Country:
Tel/Fax:
Web Site:
Product information
product model:
serial no.:
Environment to Use: such as CPU board, Operating System, target application...
description of defect: (as detail as possible)

6
1. Forward
Thank you for your selection of 4 axis motion control card. This card adopt the ASIC chip with
complex motion functions including point to point, linear and circular interpolation, linear and s-curve
acceleration/deceleration and several miscellaneous functions. Dll’s of various functions will save you a
lot of time in the motion related projects.
Our other motion control products:
MPC3028A 8 axes linear/circular/point to point (standard function) motion control card (PCI bus)
MPC3034A 4 axes linear/circular/point to point (advanced function) motion control card (PCI bus)
MPC3042A 2 axes linear/circular/point to point (standard function) motion control card with
Pulse Referenced PI Control (PCI bus)
MPC3042AL 2 axes linear/circular/point to point (standard function) motion control card
(PCI bus)
MPC3035A 4 axes linear/circular/point to point (standard function) motion control card with
advanced encoder counter function / with 2 8bit DA’s motion control card (PCI bus)
MPC3035AL 4 axes linear/circular/point to point (standard function) motion control card with
advanced encoder counter function motion control card (PCI bus)
Any comment is welcome, please visit our website
http://www.automation.com.tw/
http://www.automation-js.com/ for the up to date information.

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2. Features
2.1 Main card
2.1.1 4-axis servo/stepping motor control
2.1.2 4 28-bit up/down counter for incremental encoder
2.1.3 4 28-bit up/down counter for pulse handler input
2.1.4 Pulse output rate up to 6.55MHz
2.1.5 Pulse output options : OUT/DIR,CW/CCW
2.1.6 2~4 axes linear interpolation
2.1.7 Any 2 axes circular interpolation
2.1.8 S curve or T curve acceleration / deceleration in interpolation and positioning
2.1.9 Continuous interpolation
2.1.10 Speed change on the fly
2.1.11 Synchronized start motion
2.1.12 Position latch function
2.1.13 Simultaneously start/stop on multi-axes
2.1.14 Programmable interrupt conditions
2.1.15 Backlash compensation
2.1.16 Pulse handler function
2.1.17 Software limit switches protection
2.1.18 2 nibble configurable digital TTL I/O
2.1.19 Motion parameters change on the fly
2.2 Daughter card (MPC3024AC only)
2.2.1 4-axis servo fully closed loop PI control
2.2.2 4 stepper semi-closed loop control
2.2.3 Mixed semi-closed / fully closed loop control
2.2.4 Tracking control on X, Y and Z, A axis
2.2.5 Encoder feedback broken detection
2.2.6 4 17-bit DA
2.3 DIN rail mounted wiring board
2.3.1 JS51050 dummy wiring board for JM3 pulse handler interface
2.3.2 ADP3024ACDIN wiring board for JF1,2 motion control interface

8
3. Specifications
3.1 MPC3024A/AC Main card
Motion
3.1.1 Max pulse rate ─6,553,500 pps
3.1.2 Pulse output mode ─Single phase: CLOCK,DIR
3.1.3 Dual phase ─CW, CCW
3.1.4 Acceleration / Deceleration mode ─linear ,S-curve mode
3.1.5 Homing mode ─14 types
3.1.6 Encoder up/down counter ─4 28bit counter
3.1.7 Pulse Handle up/down counter ─4 28 bit counter
3.1.8 Linear interpolation ─any 2 up to 4 axis
3.1.9 Circular interpolation ─any 2 axes
Pulse referenced PI closed loop control (MPC3024AC only)
3.1.10 Resolution ─17-bit
3.1.11 D/A range ─+10Vdc ~ -10Vdc
3.1.12 Error counter ─32-bit
3.1.13 Digital sample time ─0.25ms
3.1.14 Proportional gain ─1~4095
3.1.15 Integral time ─1ms ~ 4095ms
3.1.16 Feedback multiple rate ─x1, x2, x4
Digital I/O
3.1.17 Motion specific input ─SRDY, ALM, LS+(EL+), LS-(EL-), SD, HOME(ORG),
PCS, LTC per axis , EMG per card
3.1.18 Motion specific output ─CMP,SVON,ERC,FIN per axis
3.1.19 General input ─INP per axis
3.1.20 TTL I/O ─2 nibble configurable TTL I/O
General
3.1.21 Card ID ─16 locations set by rotary switch
3.1.22 Insulation resistance ─100 MΩ(min) at 1000Vdc
3.1.23 Isolation voltage ─2500Vac 1Min
3.1.24 I/O connector ─2 68pin female mini SCSI connector
3.1.25 External supply ─DC 24±4V
3.1.26 Operation temperature ─0 to 70°C
3.1.27 Storage temperature ─-20 to 80°C
3.1.28 Operation humidity ─5~95% RH, non-condensing
3.1.29 Dimensions ─175(W) * 122(H) mm , 6.9(W)*4.8(H)in

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3.2 DIN rail mounted wiring board
ADP3024ACDIN for JF1,2 motion control interface
3.2.1 Power Requirement ─24Vdc ±4Vdc
3.2.2 On Board Build-in s.p.s. ─+5Vdc 500mA (max)
3.2.3 General input ─4 with LED indicator
3.2.4 Output capacity ─8 NMOS output, 1A continuous、120Vdc(max)
Option : 8 PMOS output, 1A continuous、24Vdc(max)
Option : 8 Relay output, 3A continuous、250Vac(max)
3.2.5 Differential (pulse) output capacity ─20ma(max), Voh>2.5V, Vol<0.5V
3.2.6 Connector ─2 68pin mini SCSI female connector for main card connection
3.2.7 Specific servo control connectors ─4 D-type 26p (1 per axis)
3.2.8 Operation temperature ─0 to 70°C
3.2.9 Operation humidity ─RH5~95%, non-condensed
3.2.10 Dimension ─ADP3024ACDIN(N) : 121(W) * 204(L) *47(H)mm;
4.8(W)*8.1(L)*1.9(H)in
ADP3024ACDIN(P) / (R) : 121(W) * 204(L) *45(H)mm
4.8(W)*8.1(L)*1.8(H)in
JS51050 for JM3 pulse handler interface
3.2.11 Connection cable ─D-type 25P cable to connect main and wiring board
3.2.12 Dimension ─86(W)*79(L)*52(H)mm , 3.4(W)*3.2(L)*2.1(H)in