JUKI DLU-5494N-7/IP-100C User manual

INSTALLATION MANUAL
ENGLISH

CONTENTS
1. CHECK AT THE BEGINNING ..................................................................... 1
(1) Control box to be used............................................................................................. 1
(2) List of parts to be used ............................................................................................ 1
2. SETUP OF THE HARDWEAR .................................................................... 1
(1) Attaching the circuit board ...................................................................................... 1
3. SETUP OF THE SOFTWARE ..................................................................... 3
(1) Checking procedure of the software version......................................................... 3
(2) Rewriting procedure of the software by means of IP-100..................................... 4
1) Common procedure..........................................................................................................................4
2) Rewriting procedure of the software of IP-100 ..............................................................................5
3) Rewriting procedure of the software of main shaft .......................................................................6

– 1 –– 1 –– 1 –
There are cases where the control box to be used may
not be utilized. Check that REV. No. 1as shown in
Fig. A is after "02". If the number is before it, the control
box cannot be used.
On the occasion of using DLU-5494N-7/IP-100C, check that the products (parts) below are on hand.
When the parts to be used are ready, install the extension p.c.b. on SC-910 following the procedure
below.
1. CHECK AT THE BEGINNING
(1) Control box to be used
(2) List of parts to be used
2. SETUP OF THE HARDWEAR
1
2
1. DLU-5494N-7 machine head
2. IP-100C panel
3. SC-910 control box
4. M-91 motor
5. Extension p.c.b (EPF p.c.b.) for DLU-5494N-7
1. Open the front cover and upper cover according
to the instructions given in the Instruction Manual
for the control box main unit.
(1) Attaching the circuit board
2. Insert stud 2supplied with the unit as accessories
to EPF p.c.b. A (asm.) 1.
Be careful of the inserting direction.
1
Fig. A
Cau tion
Inserting position
Rear side

– 2 –– 2 –– 2 –
When the p.c.b. is installed, insert the cable to SC-910 following "Instruction Manual for DLU-5494N-7/SC-910/
M-91/IP-100C/KT-01", and connect the cable to EPF p.c.b. following the steps below.
9. After inserting the connector, put all cords together
with cable clip band !4 located on the side of the
box.
At this time, bundle the connectors which are
arranged above the wire saddle to wire saddle !5
and those which are arranged below the wire
saddle to wire saddle !6.
*For installing from M-91 motor to SC-910 control box or installing SC-910 control box on the table,
refer to "Instruction Manual for DLU-5494N-7/SC-910/M-91/IP-100C/KT-01".
1. Fix the cord clamp and the cable clip band following the attaching procedure.
(Refer to "Instruction Manual for DLU-5494N-7/SC-910/M-91/IP-100/KT-01".)
2. When removing the connector, remove it from the wire saddle and remove it while pressing the
hook of the cable clip band.
4. Securely fix EPF p.c.b. A (asm.) 1to the control
box main unit using three screws 4supplied with
the unit as accessories.
4
1
3
3. Insert EPF p.c.b. A (asm.) 1to connector CN47
3of the main unit as illustrated.
Do not forcibly press the circuit board.
!5
!4
!6
5
9
6
7
!3
!1
8
!0
!2
Cau tion
Cau tion
5. Connect 6P connector 5coming from the machine
head to connector 9(CN139).
6. Connect 4P connector 6coming from the machine
head to connector !0 (CN134).
7. Connect 14P connector 7coming from the
operation display panel to connector !1 (CN132).
8. Insert EPF relay connector 8to connector !2
(CN141) and connector !3 (CN42).

– 3 –– 3 –– 3 –
ENGLISH
There are cases where the software in the state of delivery may be unadaptable. Perform checking and updating
of the software following the procedure below.
Turn ON the power, and press switch 1for three seconds.
■Normal screen
The screen is changed over to the screen below. Then press switch 2to open the RVL check screen.
■Information maintenance level screen
■RVL check screen
・When the version of is not displayed, there is a possibility that either of the software may be unadaptable.
Check the versions of the aforementioned software.
3. SETUP OF THE SOFTWARE
(1) Checking procedure of the software version
1<Information switch>
2
Cau tion Be sure to start from the software of IP-100 when performing the version-up of the software.

– 4 –– 4 –– 4 –
From here, the rewriting procedure of the various kinds of software by utilizing IP-100 is explained.
Start the work in the state that the smart media is inserted into IP-100.
1) Common procedure
Turn ON the power and press switch 1for three seconds.
■Normal screen
■Information maintenance level screen
The screen changes to the screen below. Then press switch 2for three seconds to open the communication
setting screen.
When the screen has changed to the communication setting screen, press switch 3to display the data
classification selection pop-up.
■Communication setting screen
(2) Rewriting procedure of the software by means of IP-100
When the smart media is not inserted, IP-100 does not work properly.
1<Information switch>
2
3
Cau tion

– 5 –
The common procedure is up to here. Then read the description below following the object to be rewritten.
Rewriting the software of IP-100 : refer to "3. (2) 2) Rewriting procedure of the software of IP-100".
Rewriting of the software of main shaft : refer to "3. (2) 3) Rewriting procedure of the software of main shaft".
2) Rewriting procedure of the software of IP-100
■Data classification selection pop-up
Press switch 1in the data classification selection pop-up to select the rewriting of the software of IP-100. Then
press switch 2to execute reading.
■During reading data screen
■Data classification selection pop-up
1
2
State that the program is read from the smart media. Do not perform the panel operation.

– 6 –
■Writing finish screen IP-100
When the screen has changed to the aforementioned screen, writing is finished. Turn OFF the power. When
rewriting the software of main shaft, start from "3. (2) 1) Common procedure".
■Data classification selection pop-up
3) Rewriting procedure of the software of main shaft
When the screen has changed to the aforementioned program selection screen, press switch 1and repeat the
selection operation until the programs of "IP-100-SC" and "01-02-0100" are selected. When the programs are
displayed from the beginning, it is not necessary to perform the selection operation.
When the preparation is ready, press switch 2to start writing.
■During writing screen IP-100
The aforementioned screen is the during writing screen. During displaying the during writing screen, do not turn
OFF the power. When the power is turned OFF during writing, the operation cannot be guaranteed.
■Program selection screen IP-100
1
2
21

– 7 –– 7 –– 7 –
The aforementioned screen is the during writing screen. During displaying the during writing screen, do not turn
OFF the power. When the power is turned OFF during writing, the operation cannot be guaranteed.
■During writing screen Main shaft
■Writing finish screen Main shaft
When the screen has changed to the aforementioned screen, writing is finished. Turn OFF the power.
Now, the software setup operation is finished.
■Program selection screen Main shaft
When the screen has changed to the aforementioned program selection screen, press switch 1and repeat the
selection operation until the programs of "SC-910A" and "01-04-0100" are selected. When the programs are
displayed from the beginning, it is not necessary to perform the selection operation.
When the preparation is ready, press switch 2to start writing.
Press switch 1in the data classification selection pop-up to select the rewriting of software of main shaft. Then
press switch 2to execute reading.
■During reading data screen
21
State that the program is read from the smart media. Do not perform the panel operation.
Contents