JUKI LZ-2290A Series User manual

LZ-2290A Series
A single LZ-2290A Series machine is extremely versatile
and can perform many different stitching patterns.
Computer-controlled, Direct-drive, High-speed, 1-needle, Lockstitch, Zigzag Stitching Machine
LZ-2290A Series

The machine is provided with many different stitching patterns.
Advanced operation panel
IP-110
The next-generation standard zigzag stitching machine LZ-2290A Series
–––––––––––––––––––––––
Example of screen displays
–––––––––––––––––––––––––
It comes in two different models, one with standard specifications
and the other with an anti-material slip capability. For both
models, there are two subclass models, i.e., the "minute-quantity
lubrication type" and the "dry-head type", which eliminates oil
stains on sewing products. You may select the best-suited model
from the diversified subclasses according to your applications.
The machine is also provided with a newly-developed operation
panel, the IP-110. With this operation panel, you can easily
establish settings for stitch shapes and stitches, as well as conduct
setup changing, thereby achieving further increased availability.
A liquid crystal display has been
adopted. It displays stitch shapes,
zigzag width and standard lines with
pictographs and settings all together
on one screen to improve operability
of the panel.
The machine has added capabilities
that make the most out of the
computer-controlled sewing machine
functions, such as program stitching
(constant-dimension sewing), cycle
sewing and continuous sewing.
With these capabilities, the machine is
able to respond to sewing in various
processes.
Custom pattern data can be stored
using the same CompactFlashthat is
widely used for digital cameras.
This enables the sharing of custom
patterns, not only in one plant, but
also among two or more sewing
plants, by exchanging data via e-mail
systems.
The machine is provided as standard with fourteen different
basic zigzag stitching patterns grouped into eight different
types. You can choose the zigzag stitching pattern you want
directly on the operation panel (IP-110) of the machine body.
The zigzag width, needle throw position and number of blind
stitches can also be easily adjusted on the operation panel.
A single unit is extremely versatile and can perform straight
stitching, standard zigzag stitching, 2-step zigzag stitching,
3-step zigzag stitching, scallop stitching, and blind stitching.
As a result, the system is available for a far wider range of
applications.
Scallop stitch shape setting
Continuous stitching
Maintenance function
■Sewing pattern
Name of
pattern
Stitch
pattern
Number of
stitches
1246 24
Straight
stitch
Standard
zigzag
2-step
zigzag
3-step
zigzag Standard Crescent Equal-
width Equal-
width Standard Crescent Equal-
width Equal-
width
Scallop (left) Scallop (right) Blind
stitch
(left)
Blind
stitch
(right)
Custom
pattern
12 24 12 2 + α
Max. 500
✱
✱
✱
✱
✱
01

ABCBC
D
Soft-texture seam quality.
■Hook-driving shaft offset
mechanism
You can quickly create an original stitching pattern on the operation
panel and then try to sew it on a trial basis.
A wider variation in design enables the machine to respond to wider
applications, such as foundations, ladies' wear and men's wear.
The machine requires neither a programming device nor ROM writer.
Abundant variation in stitching.
●Custom patterns
• Original sewing patterns can be quickly
created and stored in memory.
• Max. 20 patterns, Max. 500 stitches /pattern.
●Mirroring of scallop stitches
• The machine produces beautifully finished
scallop stitches on front part of a girdle. etc.
• For the scallop stitch, the starting position for
sewing can be selected between the top and
bottom of a scallop.
●Setting the number of stitches
for a blind stitching pattern
• The user can set the
number of stitches
for a pattern.
(3 to 250 stitches.)
●Setting of the left and right stopping positions
• The left and right
stopping positions of the
needle can be controlled.
•
These settings are
effective when performing
corner stitching for label
attachment or decorative
stitching on the fronts of
girdles.
●Continuous stitching
• Custom patterns can be
joined.
• Max. 10 patterns,
Max. 20 steps / pattern, and
Max. 500 stitches / step
●Program stitching
• As many as 20 different constant-dimension
stitch patterns can be programmed.
The maximum number of stitches that can be
set for one step is 500.
●Cycle sewing
• The machine is able to sew different patterns
while changing them in sequence.
• Max. 10 patterns, Max. 20 steps / pattern, and
Max. 500 stitches / step
●Multi-layer stitching
• It is used for reinforcing
fastening stitches or bartacks.
●Condense custom patterns ✽Automatic reverse feed function is required.
• The user can specify original condense custom patterns.
This type of pattern is very effective at producing improved
bartacks and keeping seams from being left undone.
• Start and end of sewing: A maximum of
20 different patterns, with a max. of 64
steps/pattern.
• The machine, with its automatic thread
trimmer, is able to leave shorter thread
after thread trimming as compared with
the conventional machines.
(Example)
(Example)
Bartacks
(Example)
Stop the sewing machine
and press mirror
inversion switch.
Mirror inversion
operation LED
lights up.
Afterwards
inversion
operation
The position at which the
blade point of the hook
tacks the thread is almost
uniform.
Scallop: 1 pattern
Stitching direction
Mirror inversion switch
(Example)
(Example)
Blind stitch: 1
pattern 6 stitches
10 stitches
(Example)
(Example) Start point Step 1
Step 2
Step 3
Step 4
Pattern combining
patterns A, C, B and C
A
C
B
C
Custom patterns can be created
on the operation panel with ease.
Keeping seams from
being left undone
Shorter length of
thread remaining
after thread trimming
Left stopping position
of the needle
Right stopping position
of the needle
Stitching
direction
Stitching
direction
Left Right
✱
✱
✱
✱
✱
The thread tension mechanism, bobbin
case and feed timing have been improved
to produce soft-textured seams.
The machine is equipped with a hook-
driving shaft-offset mechanism which
places the hook-rotating shaft off-center
from the center of zigzag stroke of the
needle. This mechanism allows the blade
point of the hook to catch the needle
thread every time regardless of the needle
throwing direction. As a result, the
machine is immune to sewing troubles
such as stitch skipping and thread
breakage, annoyances likely to occur with
the conventional machine, especially
when the needle throws to the right.
For the minute-quantity lubrication type hook,
the inner hook is finished with titanium to keep it
from becoming hot. The machine requires only a
very small quantity of oil. This prevents oil stains
on the material and the improves durability of the
hook. In addition, the hook configuration is
carefully designed to avoid needle breakage.
02

LZ-2290A-SS-7
Newly developed larger-size machine head with a long arm.
Excellent basic performance.
Excellent maintainability.
With the culmination of advanced technologies, the LZ-2290A Series
Wider space under the arm
In the standard zigzag stitching mode with the zigzag width set
to 4mm, a frequently selected operating condition, the machine
sews at a top speed of 5,000rpm, that is the world's highest
available speed as a computer-controlled zigzag stitching
machine, to increase in productivity.
(The dry-head type and the anti-material-slip type machines are excluded.)
The machine is provided as standard
with a micro-lifter screw. This helps
prevent material slippage or damages
when using elastic materials.
JUKI has developed a new high-long arm machine head one size
larger than the head for the conventional lockstitch machine. With
its wider area under the arm, the machine permits easy handling of
the sewing material for improved operability. The shape of the
jaw gives the operator a clear view of the area around the needle.
Higher productivity
Since the machine supports the feed amount as large as
5mm, this single machine is able to handle various feed
types from standard feed to coarse feed. The coarse feed
is effective when sewing stretched elastic tapes in
processes such as elastic tape attachment to waistbands in
shorts. (For the anti-material-slip type machine, the maximum feed
amount is 2.5mm.)
The stitch dial is a stepless adjustable type. This enables
fine adjustment of the feed amount.
The machine is structured without an oil pan. Oil is supplied
from the oil tank installed on the machine to the hook and
needle bar.
In addition, the oil hole is located on the machine arm.
This is quite helpful to female operators; since oiling can be
carried out without tilting the machine head.
Time and effort are conventionally required to remove the
knee lifter and cover. This means the machine head can be
easily tilted when cleaning the machine or performing
maintenance.
A safety switch is mounted on the machine head. If the
machine is tilted with the power on, the safety switch is
activated and disables the machine operation. In this
disabled condition, the machine will never run even if you
depress the foot pedal.
Increased feed amount
Reduced noise and vibration
The machine comes with a more rigid and well-balanced
machine head frame. This, coupled with the direct-drive
method, dramatically reduces the noise and vibration of the
machine and helps reduce operator fatigue.
Designed with no oil pan (minute-quantity lubrication type)
Bobbin thread winder
Oil holeOil hole
Compact AC servomotor
(direct-drive system)
Oil tank
Safety switchSafety switch
Stitch dial
(Stepless fine adjustment)
Stitch dial
(Stepless fine adjustment)
Attachment mounting seat Machine head hinge seat
300mm
Oil tank
✱✱
✱
✱
✱
✱
✱
✱
✱A zigzag width of as large as 10mm is possible for all types of
stitch shapes.
Sewing troubles such as stitch skipping or thread breakage will
never occur even when sewing at the maximum zigzag width.
* A gauge that supports 10mm is required.
The maximum zigzag width: 10mm
Presser
lifting
screw
03

LZ2290A
Extensive product lineup for supporting many different processes
■Options
■When you place orders
●Presser foot connecting
components
●Without automatic thread trimmer ●With automatic thread trimmer
●Auto-lifter (pedal-driven)
✽Place a separate order for the presser foot
Please note when placing orders, that the model name should be written as follows:
●To order, please contact your nearest JUKI distributor.
Type
Dry-head type Minute-quantity lubrication type
Without automatic With automatic Without automatic With automatic
thread trimmer thread trimmer thread trimmer thread trimmer
Standard LZ-2290A-DS LZ-2290A-DS-7-WB LZ-2290A-SS LZ-2290A-SS-7-WB
LZ-2290A-DS-0B LZ-2290A-SS-0B
Anti-material-slip capability LZ-2290A-DU LZ-2290A-DU-7-WB LZ-2290A-SU LZ-2290A-SU-7-WB
LZ-2290A-DU-0B
AK121
LZ2290A 7
Machine head type Code
Standard S
Dry-head D
Type Code
Standard S
Anti-material-slip type U
Machine head type Code
Standard S
Dry-head D
Ty p e Code
Standard S
Anti-material-slip type U
Automatic reverse feed function Code
Provided 0B
Not provided
For LZ-2290A-SU (anti-material-slip capability),
select "Not provided."
Wiper/Automatic reverse feed function
Wiper Automatic
reverse feed function Code
Provided Provided WB
Not
provided Provided 0B
Auto-lifter Code
Auto-lifter (pedal-driven) AK121
Not provided
(Replaceable presser bar)
04
Model Part No. Description Features
–– 400-10795 Automatic reverse feed kit
–– 400-03640 Optional switch kit
AK121 GAK-A21000B0 Auto-lifter (pedal-driven) ––
–– D1501-583-H00 Presser bar
D1502-583-H00 Presser connecting rod
–– B1551-586-000 Presser foot connecting foot
SS-7090910-TP Screw
–– 225-26578 Hard-point hook
235-23152 Hook
–– 235-22550 Bobbin case (asm.)
235-23004 Bobbin
V059 MAV-059000AA Tension-free feeder (Tape feeder)
S189A MAS-189000AA Pneumatic type
S189B MAS-189000AB Solenoid type
Presser foot connecting
components
(Replaceable presser bar)
Presser foot connecting
components
Hook with
non-rotational bobbin
Elastic tape tensing device
When this device is installed, the LZ-2290A-MM(without
automatic thread trimmer) can perform reverse feed operation.
(The mirroring switch for scallop stitching is used as the push-
button-type reverse feed switch.)
This handy switch is used to control various functions*. It is most
effective when operating the machine in a standing position.
(✽Needle up/down correction, 1-stitch correction, reverse-stitch correction,
auto lifter and thread trimmer, etc.)
The aforementioned parts are used when a lockstitching type
presser foot is installed on the machine.
The blade point of this hook prevents abrasion.
The hook with non-rotational bobbin eliminates sewing
troubles resulting from bobbin idling. It provides a uniform
bobbin thread tension at all times, thereby guaranteeing a
consistent stitch formation.
The amount of tape to be fed can be adjusted in accordance
with the sewing speed of the machine. It is adaptable to
processes for attaching reinforcement tape, attaching elastic
tape or lace to foundation.
Applies tension to desired portions of the tape fed from tension-
free tape puller. The device is started/stopped by operating the
knee switch. This increases operator productivity without
interrupting the sewing work.

■List of the major gauges
Max. zigzag width
/ Max. feed pitch
Throat plate Feed dog Presser foot (with finger guard) Remarks
Max.
feed amount: 2mm
Max.
feed amount: 2mm
Max.
feed amount: 2mm
Max.
feed amount: 2mm
Max.
feed amount: 2mm
Max.
feed amount: 2mm
Max.
feed amount: 2mm
Max.
feed amount: 1.3mm
(at the time of delivery:
dry-head type)
(at the time of delivery)
(at the time of delivery)
Max.
feed amount: 5mm
Max.
feed amount: 2.5mm
Max.
feed amount: 1.6mm
With a recess on the reverse side
of the presser foot
Light-in-weight type
Light-in-weight type
Light-in-weight type
Light-in-weight type
Presser foot with tape guide
Front fulcrum type
Light-in-weight type with the
front fulcrum
Light-in-weight type with the
front fulcrum
• Suited to
sewing tasks
that require
frequent
changes in the
needle throw
position.
• Light -in-
weight presser
foot prevents
jumping at the
time of
high-speed
sewing.
Max. 15.6
Max. 2
(at the time of delivery)
05

Max. zigzag width
/ Max. feed pitch
Throat plate Feed dog Presser foot (with finger guard) Remarks
Max.
feed amount: 1.3mm
Max.
feed amount: 2.5mm
Max.
feed amount: 2.5mm Max.
feed amount: 5mm
Max.
feed amount: 2.5mmMax.
feed amount: 5mm
Max.
feed amount: 2.5mm Max.
feed amount: 5mm
• For standard
zigzag
stitching
• For attaching
tape to
brassieres, etc.
• Max. feed is 5 mm for the LZ-2290A-SS(-7). Since the max. feed is 2.5 mm for the LZ-2290A-SU(-7), gauges have to be selected with care.
• In addition to the above-listed ones, many different gauges and attachments for zigzag stitching are available.
Please contact us for details.
Light-in-weight type
Light-in-weight type
Light-in-weight type
Light-in-weight type
Light-in-weight type
Light-in-weight type with the
front fulcrum
06

■Specifications
Machine head type Dry-head type Minute-quantity lubrication type
Model name
Without automatic
thread trimmer LZ-2290A-DS LZ-2290A-DU LZ-2290A-SS LZ-2290A-SU
With automatic
thread trimmer LZ-2290A-DS-7 LZ-2290A-DU-7 LZ-2290A-SS-7 LZ-2290A-SU-7
Type Standard Anti-material-slip Standard Anti-material-slip
capability type capability type
Max. sewing speed
4,000rpm 5,000rpm 4,500rpm
(for standard zigzag stitching, the zigzag width (for standard zigzag stitching, the zigzag width
has to be set to 5mm or less.) has to be set to 4mm or less.)
Max. zigzag width 10mm (in increments of 0.1mm)
Needle throw mechanism Computer-controlled
Max. Stitch length 5.0mm 2.5mm 5.0mm 2.5mm
Stepless fine adjustment
Lift of the presser foot By hand: 5.5mm/ By knee: 10mm
Hook Exclusive no-lubricating hook
(plastic hook with special-purpose race surface) DP hook (with titanium-treated inner hook)
Thread take-up Rotary type
Needle (at the time of delivery) 438(#75), DP×5(#10)
Number of patterns for standard stitching
8 types/ 14 patterns
Internal memory Max. 20 patterns
Extended memory Max. 999 patterns
Max. number of stitches 500 stitches/pattern
Continuous stitching pattern Max. 10 patterns, 20 step, 500 stitches/step
Input function of the main unit Provided as standard (operation panel)
Bobbin thread winder Built-in machine head
Machine head drive Compact AC servomotor (direct-drive system)
Lubrication No lubrication Minute-quantity lubrication to needlebar and
hook (no oil pan system)
Lubricating oil –– JUKI New Defrix Oil No.1
(equivalent to ISO VG7)
Distance from needle to machine arm 300mm
Bed size 517mm×178mm
Power requirement/
Power consumption Single-phase 100~120V, 200~240V, 3-phase 200~240V/Power rating 600VA
Total weight 98kg (without automatic thread trimmer)
100kg (with automatic thread trimmer)
Custom pattern
memory capacity
✽CompactFlashor CFA specification compatible media.
✽“CompactFlash” is a registered trademark of SanDisk Corporation, U.S.A.
MARKETING & SALES H.Q.
✽
Specifications and appearance are subject to change without prior notice for improvement.
✽
Read the instruction manual before putting the machine into service to ensure safety.
✽
This catalogue prints with environment-friendly soy ink on recycle paper.
MAY, 2008 Printed in Japan(A)
8-2-1
, KOKURYO-CHO, CHOFU-SHI,
TOKYO
182-8655
, JAPAN
PHONE :
(81)3-3480-2357, 2358
FAX :
(81)3-3430-4909
http://www.juki.com

LZ-2290A-SR-7-WB
LZ-2290A-SR-7
Computer-controlled,Direct-drive,High-speed,1-needle,Lockstitch,
ZigzagStitchingMachinewithAutomaticThreadTrimmer
(quickreversetype)

●With the IP-100D, program stitching and cycle sewing can be set. By using this function, it is
possible to sew labels with constant-dimension sewing or to topstitch welt pockets while
automatically changing over the stitching type from straight stitching to zigzag stitching
according to the number of stitches desired. This contributes to improved working efficiency. In addition, multi-layer sewing, continuous
sewing, one-shot sewing and the beginning point of a scallop pattern can be programmed easily through the operation panel.
●A liquid crystal display has been adopted for the display unit. It displays settings for the stitch
shape, zigzag width and stitch base line position together on one screen with pictographs,
facilitating operation. At the time of creating/modifying a custom pattern, data can be entered
with the shape of the pattern visible on the display, leading to increased efficiency.
●Custom pattern data can be stored using the same SmartMedia that is widely used for
digital cameras.
●Stitch pitch in the normal (to +5) and reverse (to -5) directions
can be set on the panel.
●Display style of the custom pattern can be changed over
between the entire pattern display and partial pattern display.
●Normal/reverse feed amounts are established on the panel. This enables the machine to perform sewing with consistency, preventing
unevenness in the feed amount. Since the sewing conditions are established on the panel, they can be easily restored to a previous setting.
●Reverse feed stitch length can be increased and decreased directly on Reverse Feed Stitching Setting Screen of the peration panel, when the
reverse feed lever is press down. At the corners of labels, the stitch number per inch can be adjusted to sew the corners with consistency.
●For men's garments, the machine is used in processes such as topstitching for welt pockets,
sewing collar cloths and sewing labels. For ladies' garments, it can perform pattern stitching for
the collars and front bodies of jackets and blouses. In addition, original patterns can be created
using the custom pattern feature, enabling the machine to be utilized for a broader range of uses.
●In addition to the conventional eight types and 14 patterns of zigzag stitching, the machine is
able to perform T-shape stitching and covering stitching. As a result, the machine is equipped as
standard with a 14-type and 20-pattern sewing capability. Furthermore, the machine is able to
perform condensation stitching (for reverse feed stitching) at a high speed during sewing to
dramatically increase the operating rate of the facility.
Name of
pattern
Stitch pattern
Straight
stitch Standard
zigzag 2-step
zigzag
Blind stitch
(left) Blind stitch
(right) Custom
pattern
3-step
zigzag Scallop (left)
Standard Crescent Equal-width Standard Crescent Equal-widthEqual-width Scallop (right) Equal-width
Number of
stitches
1 2 4 6
666633
12 2424 12
Max.500
T-shape
stitching (left) T-shape
stitching (right) Pattern
stitching 1 Pattern
stitching 2
(fagoting) Pattern
stitching 3 Pattern
stitching 4
2+a
Topstitching for welt pockets Sewing collar cloths Sewing labels
■Exampleofthepatterndisplay
Stitch shape setting screen Setting of the feed amount
■
Themachineisabletoperformavarietyofpatternstitchingtypes.
■Exampleofuse
■Sewingpattern
■
SewingpatternscanbeprogrammedwitheasewiththeIP-100Doperationpanel.
The machine is built around the newly developed LZ-2290A-7 machine head.
In addition to the conventional types of stitching, the machine is able to perform
T-shape stitching and zigzag pattern stitching to broaden its range of applications.
Name of
pattern
Stitch pattern
Number of
stitches

●The machine comes with a direct-drive type motor. As a result, the
machine quickly starts and promises an upgraded stopping accuracy and
excellent responsiveness.
●The arm of the machine head is longer than a normal arm by one size,
offering a longer distance from machine arm to needle to facilitate
handling of the sewing material on the machine, leading to improved
workability.
●Thread trimming mechanism notable for its simple structure and extremely
reliable performance. The knife-sliding method employed by the thread
trimmer guarantees that the thread is cut regardless of the needle throw
position.
●The machine is provided as standard with a micro-lifter screw. This helps
prevent material slippage or damages when using elastic materials.
●Since the hook and needle bar is lubricated with a minute-quantity of
lubricating oil, sewing products are rarely stained with oil.
●The zigzag width and feed amount are stored on a stitch-shape
basis. It is therefore not necessary, after changing the stitch
shape, to re-adjust it. For a custom pattern, data can be
programmed on a stitch-by-stitch basis.
●The magnet operating noise is virtually silent, even at the
time of changing over the sewing direction between normal
and reverse feed directions. This contributes to the
achievement of a comfortable working environment with little
noise.
●The feed mechanism is controlled with a stepping motor to enable
continuous sewing at a high speed. The machine achieves the
world's highest sewing speed of 4,000rpm even when performing
pattern sewing, including T-shape stitching and condensation
stitching, dramatically increasing productivity. In addition, the
machine retains stitching shapes with consistency (the maximum
sewing speed differs depending on the sewing condition).
■Basicfunctionsofthepredecessormodel
havebeenincorporatedintothismachine.
■Options
1
1
2
2
■
Newlydevelopedfeedmechanism
isemployed.
■
Themachinehelpstoachieve
acomfortableworkingenvironment.
■
Shape-tackingpatternscanbechanged
withease.
Model FeaturesDescriptionPart No.
− 400-03640 Optional switch kit
AK121 GAK-A21000B0 Auto-lifter (pedal-driven) −
−
This handy switch is used to control various functions*. It is
most effective when operating the machine in a standing
position. (*Needle up/down correction, 1-stitch correction, reverse-
stitch correction, auto lifter and thread trimmer, etc.)
The amount of tape to be fed can be adjusted in accordance
with the sewing speed of the machine. It is adaptable to
processes for attaching reinforcement tape, attaching elastic
tape or lace to foundation.
Applies tension to desired portions of the tape fed from a
tension-free tape puller. The device is started/stopped by
operating the knee switch. This increases operator
productivity without interrupting the sewing work.
The aforementioned parts are used when a lockstitching type
presser foot is installed on the machine.
D1501-583-H00
D1502-583-H00
B1551-586-000
−
−
−
SS-7090910-SP
225-26560
V059 MAV-059000AA
S189A MAS-189000AA
S189B MAS-189000AB
−
−
−
40017095
22591564
10064004
10061554
MAM09700BA0
SS5110710SP
HX005750000
Presser bar
Presser connecting rod
Presser foot connecting foot
Screw
Hard-point hook
Tension-free feeder (Tape feeder)
Pneumatic type
Solenoid type
Thread tension disk asm.
Presser foot asm.
Feed dog
Throat plate asm.
Fagoting folder asm.
Screw
SmartMedia card 16MB
Presser foot connecting
components
(Replaceable presser bar)
Presser foot connecting
components
Elastic tape tensing
device
Dual disks
Gauge set for fagoting
The blade point of this hook prevents abrasion.

Max zigzag width
/ Max feed pitch
Throat plate Feed dog Presser foot (with finger guard)
Max. feed amount: 2mm
Max. feed amount: 2mm
Max. feed amount: 2mm
Max. feed amount: 2mm
Max. feed amount: 2mm
Max. feed amount: 2mm
Max. feed amount: 2mm
Max. feed amount: 5mm
Max. feed amount: 2mm
Max. feed amount: 5mm
Max. feed amount: 2.2mm
Max. feed amount: 1.3mm
Light-in-weight type
(at the time of delivery)
(at the time of delivery)
Light-in-weight type
with the front fulcrum
Light-in-weight type
Front fulcrum type
Light-in-weight type
Light-in-weight type
Presser foot with a tape guide
Threed cutter knife
CB type:
at the time of delivery
■Listofthemajorgauges
(at the time of delivery)
With a recess on the reverse side
of the presser foot
Max. 15.6
Using two trimming knives.
Max.

Max zigzag width
/ Max feed pitch
Throat plate Feed dog Presser foot (with finger guard)
Max. feed amount: 2.5mm
Max. feed amount: 1.6mm
Max. feed amount: 1.3mm
Max. feed amount: 2.5mm
Max. feed amount: 2.5mm
Max. feed amount: 2.5mm
Max. feed amount: 2.5mm Max. feed amount: 5mm
Max. feed amount: 2.5mm Max. feed amount: 5mm
Max. feed amount: 2.5mm Max. feed amount: 5mm
Threed cutter knife
Presser foot with a knife
Light-in-weight type
with the front fulcrum
Light-in-weight type
Light-in-weight type
Light-in-weight type
with the front fulcrum
Light-in-weight type
Light-in-weight type
Light-in-weight type
Light-in-weight type
Two different part numbers are assigned to one presser foot ( ex. 22547962 and 22547970), if you place a order for 22547962 ( left number ),
factory supplies you presser foot installed with a big figure guide, 22547970 ( right number ) with small finger guide respectively.
Using one trimming knife.

SC916□SIP100D
■Specifications
■Whenyouplaceorders
LZ-2290A-SR-7-WB
5,000rpm*1, T-shape stitching: 4,000rpm*2
10mm
5.0mm (normal / reverse feed)
Computer-controlled
By hand: 5.5mm / By knee:10mm
SCHMETZ438(#75)
DP hook (with titanium-treated inner hook) Hook-driving shaft offset mechanism
Rotary type
14 types/20 patterns
Internal memory: Max.20 patterns / Extended memory: Max.999 patterns
Max. 500 stitches / patterns
The main unit has been provided as standard with a data input device (IP-100D operation panel)
Programming software for computer-controlled sewing machines (PM-1:option)
EEP-ROM (internal) / SmartMedia (extended)
Compact AC servomotor (direct-drive system)
Minute-quantity lubrication to needle bar and hook (no oil pan system)
300mm / 517mm×178mm
Single-phase 200〜240V, 3-phase 200〜240V / Power rating 600VA
104kg
*1 The maximum sewing speed is factory-set to 4,000 rpm at the time of shipping (depending on the region to which the machine is to be shipped).
*2 The maximum sewing speed of the machine varies depending on the zigzag width and feed amount settings.
・Since the speed is controlled with the zigzag width and feed amount per stitch, it is thus limited by the zigzag width and feed amount settings for a sewing pattern.
・The sewing speed should be appropriately set according to the sewing product and process.
*3 The maximum zigzag width has been factory-limited to 8 mm, at the time of standard shipping.
Model name
Max. sewing speed
Max. zigzag width*3
Max. feed amount
Needle throw mechanism
Lift of the presser foot
Needle (at the time of delivery)
Hook
Thread take-up
Number of patterns for standard stitching
Custom pattern memory capacity
Max. number of stitches
Input function of the main unit
Memory medium
Machine head drive
Lubrication
Distance from needle to machine arm / Bed size
Power requirement / Power consumption
Total weight
INTERNATIONAL SALES H.Q.
✽
Specifications and appearance are subject to change without prior notice for improvement.
✽
Read the instruction manual before putting the machine into service to ensure safety.
✽
This catalog is printed on recycle paper.
NOVEMBER, 2003 Printed in Japan(TN)
8-2-1
, KOKURYO-CHO, CHOFU-SHI,
TOKYO
182-8655
, JAPAN
PHONE :
(81)3-3480-2357, 2358
FAX :
(81)3-3430-4909, 4914
http://www.juki.com
Please note when placing orders, that the model name should be written as follows:
Machine head
PSC box / Operation panel for SC
●To order, please contact your nearest JUKI distributor.
Machine head type Code Type Code Wiper Push-button-type reverse feed switch Code Device / Attachment Code
PSC box Code Control box Code Operation panel Code
●
●
LZ2290ASR7WB□□□□□
Standard S Quick reverse type RProvided Provided WB Auto-lifter (pedal-driven)
Not provided
AK121
N
K
D
200〜240V
200〜240V
200〜240V
Single-phase
Single-phase
3-phase
For CE
For General Export
For General Export
Standard SIP100D IP100D

The sewing machine produces soft seams with consistency with a
low tension applied to the thread even when it runs at a high speed.
High-speed, 1-needle, Lockstitch, Zigzag Stitching Machine
LZ-2280N Series
LZ-2280N Series

01
A market-proven titanium-finished hook and rotary thread
take-up lever have been adopted. This allows the machine to
produce high-quality and consistent seams when an extra low
tension is applied to the thread. The combination of the hook
and the thread take-up lever prevents stitch skipping and
thread breakage under the high-speed sewing and provides
responsiveness to thread changing. A broad range of thread
types such as synthetic thread, spun thread and cotton thread
can be used.
The sewing machine produces soft seams with
consistency with a low tension applied to the
thread even when it runs at a high speed.
LZ-2280N
The shape of the machine frame is designed to reduce
vibration and noise during sewing. By applying three
safeguards in the machine's design, oil leakage is
completely eliminated. The shape of the machine arm is
designed to prevent oil from gathering, the direct oil-
circulation method is adopted to circulate the oil directly
from the oil sight window to the oil pan, and a high-quality
packing is incorporated. In addition, a bobbin thread winder
is built in at a position that permits easy bobbin winding.
Thanks to the micro-lift mechanism, the rise of the presser foot
can be finely adjusted using a screwdriver. This will prove
effective when you need to perform sewing operations with
the presser foot kept in a slightly raised position such as
when reinforcing the material or attaching tapes.
A special dial with a built-in lever for adjusting zigzag width is
adopted for easier handling The machine is also provided with a lever
for changing the needle-throwing position that makes it convenient to
set the sewing position from the material edge. This enables the
operator to minutely adjust the needle-throwing position without re-
adjusting the positions of other components such as the guides and
binders. In addition, the machine is provided with a denser stitching
mechanism for fastening stitches.
The feed mechanism has been improved by widening the
adjustable range of the height and inclination of the feed
dog. Inclination of the feed dog can be widely adjusted to a
this-side-raised position, level position, or this-side-lowered
position. This facilitates sewing of overlapped sections of
material that have to be securely held between the presser
foot and the feed dog during sewing.
LZ-2280N SERIES
The highly reliable machine head is
structured to reduce operating noise and
prevent oil leakage
The machine comes with a micro-lift
mechanism
The adjustable range of the feed mechanisms
has been widened, thereby upgrading the
machine's responsiveness to materials
The machine ensures easy adjustment of zigzag
width and feed pitch
The feed pitch for denser stitching is adjustable as desired to enable
fine adjustments. The feed pitch only for denser stitching can be made
smaller solely by means of a knob. The feed pitch can be partially
made smaller during sewing.
Feed pitch for denser stitching is adjustable as
desired.
Needle-throwing
adjusting lever
Standard needle position
changing lever
Bobbin thread winder
Denser stitch
adjustment dial
Stitch length dial
Inclination of the feed dog
Sewing direction
Level position
This-side-raisedposition
This-side-lowered position

02
The machine is equipped with a hook-driving shaft-offset mechanism
which places the hook-rotating shaft off-center from the center of
zigzag stroke of the needle. This mechanism allows the blade point of
the hook to catch the needle thread every time regardless of the needle
throwing direction. As a result, the machine is immune to sewing
troubles such as stitch skipping and thread breakage, annoyances likely
to occur with the conventional machine, especially when the needle
throws to the right.
The inner hook is finished with titanium to keep it from
becoming hot. The machine requires only a very small
quantity of oil. This prevents oil stains on the material and
the improves durability of the hook. In addition, the hook
configuration is carefully designed to avoid needle
breakage.
The standard zigzag stitching machine creates softly finished
seams. The needle rocking mechanism is provided with a
triangular cam which helps produce beautiful seams with
consistency.
Highly reliable models in the LZ-2280N series
that respond to many different kinds of sewing specifications.
Highly reliable models in the LZ-2280N series
that respond to many different kinds of sewing specifications.
The hook driving shaft offset mechanism assures
trouble-free and consistent zigzag stitching
Greater durability is secured by preventing
the hook from heating up when the
machine is running at high speeds
Left Right Needle
Blade point
Locus of the blade
point of the hook
Left Right
The position at which the blade point of
the hook catches the needle thread is
different between the time when the
needle moves to the right and when it
moves to the left.
The position at which the blade point of
the hook catches the needle thread
becomes almost uniform by offsetting the
hook driving shaft.
State of the conventional machine LZ-2200 Series
Standard zigzag stitching machine
LZ-2280N
Two kinds of gauges can be selected in accordance with the
application of the machine: an A-type gauge with a zigzag width
of 5 mm, and a B-type gauge with a zigzag width of 8 mm. The
needle rocking cam is provided with a triangular cam which
helps produce beautiful seams with consistency.
Standard wider zigzag stitching machine
LZ-2281N
The maximum needle throw is 10 mm.
The needle rocking mechanism means a higher degree of
accuracy, thereby leading to a very high performance.
3-step zigzag stitching machine
LZ-2286N
The pressure provided by the left- and right-hand sections of the
fagoting holder can be separately adjusted in order to prevent an
uneven material feed.
Fagoting machine
LZ-2285N

03
LZ-2282N-7-WB/CP-170A
LZ-2284N-7-WB/CP-160B
The machine incorporates a built-in lower knife that trims only the lower
material. This allows the machine to simultaneously attach lace to the
body of the foundation and trim only the body during processes to attach
lace to the bottoms or tops of slips or to the joint seam lines of shorts.
The knife is driven by a motor that runs independently from the sewing
machine motor. With this feature, the knife can continue to run at a
high speeds during trimming even when the speed of the machine is
reduced during startup or when sewing curved sections. Furthermore,
the knife is placed just beside the needle to provide a constant trimming
width even on the curved sections.
Since the knife stops at the upper position of its stroke at all times, the
material can be smoothly placed on the machine. The knife height can
easily be changed by operating the lever mounted on the front face of the
machine in accordance with the type of material to be used. If the knife
height is set at 0 (zero), the working surface of the machine will become
flat. In this case, the knife-driving mechanism will be automatically turned
off, permitting machine use for typical standard zigzag stitching operation.
High-speed, 1-needle, Lockstitch,
Standard Zigzag Stitching Machine with Lower Knife
Productivity is dramatically increased
The machine demonstrates consistent trimming
performance
Upgraded operability
LZ-2282N•LZ-2282N-7 with automatic thread trimmer
The operator can easily switch the needle-throwing pattern between the
standard and 3-step zigzag stitching patterns using the lever located in
the free space under the arm. (Time required: Approx. 15 sec)
When changing the sewing product or design, there's no need to adjust
the sewing machine head or machine layout.
Designed to handle both standard and 3-step zigzag stitching, the
machine offers increased availability.
The needle sway is reduced by approximately 25 % and operating noise
by 2 to 2.5 dB compared with JUKI's conventional replaceable-cam type
zigzag stitching machine.
Standard zigzag
stitching
3-step zigzag
stitching
Simple lever operation achieves changeover between standard zigzag stitching
and 3-step zigzag stitching.✽
✽To switch the zigzag stitching type, operate the lever with the needlebar held at its
lowest dead point.
Standard zigzag
stitching
3-step zigzag
stitching
High-speed, 1-needle, Lockstitch, Zigzag Stitching Machine
[with Standard/3-step Zigzag Stitching Pattern Changeover Function]
Standard/3-step zigzag stitching pattern
changeover lever
Switch between the standard zigzag stitching
pattern and 3-step zigzag stitching pattern with
simple one-touch control
Equipped with two different functions, the machine is
available to handle a wider range of application
Needle sway, vibration, and noise are all reduced
LZ-2284N•LZ-2284N-7 with automatic thread trimmer

04
The thread trimming mechanism which is
equipped with a knife slide mechanism.
This means that the thread trimmer cuts the
thread regardless of the needle entry both
when the needle throws to the right and left.
The thread trimmer is driven by the
recognized “solenoid and cam system” that is
used for JUKI lockstitch machines. This
means that the thread trimmer is highly
reliable. Since the knife unit is installed on
the slide plate, it can be removed/installed
with ease. So, easy maintenance is ensured.
The machine comes with a needle thread
feeding device which feeds the needle thread
only by the required amount at the start of
sewing. Thanks to the device, not only stitch
skipping and slip-off of the needle thread are
prevented, but also the length of thread
remaining at the needle eyelet after thread
trimming can be shortened.
The bobbin thread is retained with a low
tension after thread trimming, which enables
the bobbin thread to smoothly come out of
the hook. As a result, tensing-up of thread
and stitch gathering are prevented.
LZ-2282N-7
LZ-2284N-7
High-speed, 1-needle, Lockstitch, Zigzag Stitching Machine with automatic thread trimmer
LZ-2280NU series Conventional machine
With its newly developed feed mechanism, the machine prevents
“uneven feed of the upper and lower cloths” when sewing girdles and
body suits made of slippery, elastic materials.
Drop-feed sewing machines are widely said to feed in the lower cloth
more quickly than the upper cloth. However, this machine prevents
uneven feed of the upper and lower cloths in spite of its a drop-feed
mechanism. In appearance, the gauge parts are identical to those of a
conventional zigzag stitching machine, and operability is in no way
affected by the newly developed feed mechanism.
The machine only requires simple adjustments when changing the
material* to power net and tricot, never failing to produce beautiful
seam quality free from uneven feed of the upper and lower cloths.
* For some types of materials, the machine will not effectively prevent
uneven feed of the upper and lower cloths.
High-speed, 1-needle, Lockstitch, Zigzag Stitching Machine with Anti-material-slip type
with standard/3-step zigzag stitching pattern changeover function
with lower knife
standard zigzag
with standard/3-step zigzag stitching pattern changeover function
with standard/3-step zigzag stitching pattern changeover function and automatic thread trimmer
LZ-2280NU
LZ-2284NU
LZ-2284NU-7
Simplified thread trimming
mechanism cuts the thread
without fail
The machine is equipped, as
standard, with a needle thread
feeding device
Bobbin thread is retained with a
low tension, thereby preventing
stitching troubles at the start
of sewing
Uneven feed of the upper and lower
cloths is totally eliminated
Simplified mechanism for easy operation
The machine flexibly responds to
many different materials
Highly reliable sewing machine with an automatic thread trimmer is included in tHighly reliable sewing machine with an automatic thread trimmer is included in two
different model lineups. With this sewing machine, productivity will increase drdifferent model lineups. With this sewing machine, productivity will increase dramatically.
Highly reliable sewing machine with an automatic thread trimmer is included in two
different model lineups. With this sewing machine, productivity will increase dramatically.
The sewing machine provided with an anti-material-slip function, which promisesThe sewing machine provided with an anti-material-slip function, which promises
more beautifully finished seams, is included in three different model lineups.more beautifully finished seams, is included in three different model lineups.
The sewing machine provided with an anti-material-slip function, which promises
more beautifully finished seams, is included in three different model lineups.

05
●Hook with non-rotational bobbin
The hook with non-rotational bobbin eliminates sewing troubles resulting from bobbin idling.
It provides a uniform bobbin thread tension at all times, thereby guaranteeing a consistent stitch formation.
Application
Precaution
Applicable thread
Not-applicable thread
Mainly for the standard zigzag stitch: Effectively prevents the material
swelling at the sewn part, as well as irregular stitches when sewing lace to
slips, camisoles and shorts.
The quantity of thread to be wound around this bobbin is approximately
60% of that wound around the conventional bobbin. Therefore, this bobbin
is not recommended for pattern stitching such as three-point zigzag
stitching and scallop stitching, or intape-attaching processes, even if the
stitch system is the standard zigzag stitch.
Thread specifically developed for sewing foundation garments and lingerie
such as Resilon, Poelon, Satin, and Berlon (#50, #60)
Thread which has naps, decorative yarn of multi-fiber thread such as
woolly thread, Berlon D420 and D300, and spun thread
✽If you want to use a non-rotational bobbin, consult your distributor beforehand.
235-23152 Hook
235-22550 Bobbin case (asm.)
235-23004 Bobbin
●Oilless bobbin case / Hook (special race surface plastic hook)
The oilless bobbin case and hook effectively prevent oil stains.
✽When using the oilless bobbin and hook, a hook driving shaft front setscrew
(part number: 110-79506) is necessary.
●Hook gib
Soft seams can be produced by lowering the bobbin
thread tension.
235-57259 Hook compl. D
400-03609 Bobbin case D3 (compl.)
400-03610 Bobbin case D3 (asm.)
●Presser foot connecting components
The aforementioned parts are used when a lockstitching type presser foot is installed on the machine.
Select a parts set of either the presser-bar changing type or the presser bar joining type, according to the type of presser foot of
your machine.
•Presser foot connecting components
(replaceable presser bar)
D1501-583-H00 Presser bar
D1502-583-H00 Presser connecting rod
SS-7091110-TP Screw
•Presser foot connecting components
B1551-586-000 Presser foot connecting foot
SS-7090910-TP Screw
●Parts for sewing with thick thread (recommended needle: DP ×5 #21, 134SUK Nm130)
225-56054 Knife unit
D1440-583-H00 Needle thread guide
400-17095 Thread tension disk (asm.)
225-80369 Presser foot (asm.)
400-16408 Hook gib VS
OPTIONS
Model Part No. Description Feature
––
––
RF-1
––
––
M097
225-61559
225-26578
GRF-010000B0
229-07406
B3129012A00
MAM-097000A0
Automatic reverse feed Kit
Hook with a hard blade point
Pedal-operated reverse feed
stitching device
Presser spring
Tension spring
Fagotting feller asm. (down-rolled
type)
This device allows a machine without thread trimmer to perform automatic
reverse feed function.
Prevents the blade point of the hook from wearing out
The device enables the operator to perform reverse feed stitching using the pedal
without using the right hand. (excluding the LZ-2285N)
This is the spring which strongly holds down the material when sewing a heavy
weight material.
Tightly tensed seams can be produced by increasing the tension applied to the
needle thread.
This is the exclusive fagot stitch folder for the LZ-2285N, which is applicable to
the sewing of lingerie, foundation garments and baby wear.
(The fagot stitch folder asm. (up-rolled type):
The MAM-09700BA0 has been factory-installed on the machine prior to delivery.)
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