JUKI IT-20 User manual

ENGLISH
IT-20
INSTRUCTION MANUAL

CONTENTS
1. INTRODUCTION......................................................................................... 1
2. CONNECTING THE COUNT MANUAL SWITCH....................................... 1
3. USB PORT .................................................................................................. 1
4. CONFIGURATION ...................................................................................... 2
5. BASIC OPERATION PROCEDURE ........................................................... 3
5-1. Normal startup mode..........................................................................................................................3
(1) Normal startup mode screen ..........................................................................................................4
(2) No. switch input procedure under normal startup mode .................................................................5
(3) List of No. input patterns by switches .............................................................................................6
(4) Outputting measurement data ........................................................................................................7
5-2. Setup mode .........................................................................................................................................8
(1) Setup mode screen.........................................................................................................................8
(2) MAC address check screen............................................................................................................9
(3) Memory switch setup screen ........................................................................................................10
(4) Clock setup screen .......................................................................................................................12
(5) Initialization screen .......................................................................................................................13
(6) USB format screen .......................................................................................................................14
(7) IP address setup screen ...............................................................................................................15
(8) Version check screen....................................................................................................................16
5-3. Software rewrite mode ..................................................................................................................... 17
6. ERROR INDICATION................................................................................ 18

– 1 –
This Instruction Manual covers the panel indication for measuring production support data using IT-20.
1. INTRODUCTION
3 2 1
CN105
+ 5V
SW
GND
1
2
3
1) Press in the direction of arrow mark the click of
section Aof cord outlet cover 2assembled in
the rear of operation panel 1and remove the
cover.
2) Connect optional junction cable connector to
connector CN105 3of the count manual switch.
Note) Prepare the switch main unit by the
customers or ask JUKI business office
about it.
Optional relay cable A (asm.)
JUKI Part No. 40008168
2. CONNECTING THE COUNT MANUAL SWITCH
Be careful of handling this product so as not to pour water or oil, shock by dropping, and the like
since this product is a precision instrument.
1
3
2A
1Precautions to be taken when handling USB devices
• Do not leave the USB device or USB cable connected to the USB port while the sewing machine is in opera-
tion. The machine vibration can damage the port section resulting in loss of data stored on the USB device or
breakage of the USB device or sewing machine.
• Do not insert/remove a USB device during reading/writing a program or sewing data.
It may cause data breakage or malfunction.
• When the storage space of a USB device is partitioned, only one partition is accessible.
• Some type of the USB device may not be properly recognized by this sewing machine.
•
JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing machine.
2 USB specications
• Conform to USB 1.1 standard
• Format supported _____FAT 32
• Consumption current ___
The rated consumption current of the applicable USB devices is 500 mA at the maximum.
3. USB PORT

– 2 –
4. CONFIGURATION
No. Switch/indication Description
AClock LED Lights up when the clock is displayed.
B7-segment indication block Indicates various ID data and clock information.
CProduct No. LED Lights up when Product No. ID is displayed on B.
→See “5-1. (1) Normal startup mode screen”.
DOperator ID LED Lights up when Operator ID is displayed on B.
→See “5-1. (1) Normal startup mode screen”.
EOptional ID LED Lights up when Optional ID is displayed on B.
→See “5-1. (1) Normal startup mode screen”.
FTransmitted data LED Lights up when Transmitted data is displayed on B.
→See “5-1. (1) Normal startup mode screen”.
GNo. LED The selected No. will light up.
1switch The value to be indicated in Bis set up here. The value in-
creases when this switch is pressed.
2switch The value to be indicated in Bis set up here. The value de-
creases when this switch is pressed.
3switch
The item to be indicated in Bis changed here. The indicated
item changes when this switch is pressed.
→See “5-1. Normal startup mode”.
4No. switch Setup information (ID) registered for each item is selected here.
1
A
4
C
2
D E F
3
B
G

– 3 –
1
2
5. BASIC OPERATION PROCEDURE
5-1. Normal startup mode
When the power supply is turned on, the item screen
and ID data which had been selected before it was
turned off in the previous operation.
The selected item and the number for which the ID is
registered are indicated in LED.
When the No. switch 1is pressed, the ID data for the
selected No. is indicated.
When the switch 2is pressed the following item
screen is displayed.

– 4 –
(1) Normal startup mode screen
■Product No. display screen
The 16-digit Product No. ID is indicated.
A registered ID can be set up from the No.
switch.
Press the switch is pressed.
■Clock indication
The current clock is indicated.
■Operator ID display screen
The 8-digit operator ID is indicated.
A registered ID can be set up from the No.
switch.
Press the switch is pressed.
■Optional ID display screen
The 8-digit optional ID is indicated.
A registered ID can be set up from the
No. switch.
Press the switch is pressed.
■Transmission display screen
Up to 16 digits of the transmission
data is indicated. A registered ID can
be set up from the No. switch.
Press the switch is pressed.
After 3 seconds
After 3 seconds
After 3 seconds
After 3 seconds
Press the
switch is
pressed.
Press the switch is
pressed.
Press the switch is pressed.
Press
the
switch is
pressed.

– 5 –
ID is indicated successively from the rst 4 digits.
If the ID is 1234 5678 9ABC DEFG, it is indicated as follows and the indication switches to the
clock when the entire ID is indicated.
After 1.5 seconds After 1.5 seconds
Clock indication
After 3 seconds After 1.5 seconds
Whether the clock is automatically displayed after 3 seconds or by pressing the switch can
be selected using the memory switch.
When the setting to display the clock with the switch is selected, the selected ID is indicated
by pressing the memory switch.
(2) No. switch input procedure under normal startup mode
When the 2 out of the 1 to 5 No. switches are pressed successively, ID can be selected from 30 different IDs.
It is considered one-switch operation if one No. switch is pressed and the switch or another switch is not pressed
within 1 second and two-switch operation if the next switch is pressed within 1 second.
* For one-switch operation, the corresponding No. LED lights up. For two-switch operation, the rst No. LED
lights up and the second No. LED blinks.
<e.g.> Inputting “3” (one-switch operation)
is pressed. ( lights up).
→ No. switch is input successively for 1 second or lon-
ger.
<e.g.> Inputting “25” (two-switch operation)
is pressed. ( lights up).
→Then is pressed successively within 1
second ( blinks).

– 6 –
(3) List of No. input patterns by switches
No. First switch
input
Second switch
input No. First switch input
Second
switch input
1 After 1 second 16
2 After 1 second 17
3 After 1 second 18
4 After 1 second 19
5 After 1 second 20
6 21
7 22
8 23
9 24
10 25
11 26
12 27
13 28
14 29
15 30
indication: Lights up. indication: Blinks.
When No.30 (switches + ) is input, ID will be unselected.

– 7 –
1
2
(4) Outputting measurement data
In transmission data indication under normal mode, it is possible to indicate 30 different data
depending on the No. switch input combination and check the IP address in a similar fashion to
other ID data indication.
The sewing machine ID can be checked by No. 29 (switches + ) for transmission data,
and the IP address by No. 30 (switches + ).
e.g. For IP address 192.168.1.106,
1st block
After 1.5 seconds
2nd block
After 1.5 seconds
3rd block
After 3 seconds
4th block
After 1.5 seconds
Clock indication
When switch 1is pressed for one second or
longer under normal mode, USB data writing function
is enabled. When switch 2is pressed for one
second or longer, network data transmission function is
enabled.
“Wait” blinks on the 7-segment indication block during
data output.

– 8 –
Press
the
switch.
Press the
switch.
■
MAC address check screen
MAC address assigned for each
system can be checked. →See
“5-2. (2) MAC address check screen.”
■ Initialization screen
Panel data initialization is execut-
ed. →See “5-2. (5) Initialization
screen.”
Press the
switch. Press the
switch.
Press the
switch. Press the
switch.
■ Setup screen ■
Memory switch setup screen
The memory switch No. is set up.
→See “5-2. (3) Memory switch
setup screen.”
■ USB format screen
The medium connected to USB is
formatted. →See “5-2. (6) USB
format screen.”
Press the
switch. Press the
switch.
Press the
switch. Press the
switch.
■ Clock setup screen
The clock is set up. →See “5-2.
(4) Clock setup screen.”
■
IP address check screen
The procedure to obtain the IP
address is selected. →See “5-2.
(7) IP address setup screen.”
Press the
switch. Press the
switch.
* If this screen appears, turn the power
OFF and re-turn it ON.
■ Version check screen
The panel version is checked.
→
See “5-2. (8) Version check screen.
”
5-2. Setup mode
(1) Setup mode screen
When the power supply is turned on with switch pressed, the system starts up in setup mode.
In setup mode, the setting item
is selected by using and
switches and conrmed by
using the switch. When
confirmed, the corresponding
setup screen will be displayed.
After the completion of the set-
ting procedure, turn the power
OFF and re-turn it ON.
Press the switch.
Press
the
switch.
Press the switch.
Press
the
switch.

– 9 –
(2) MAC address check screen
3
Press the switch 3to switch the block indication
for MAC address.
Since MAC address is set up for each device, it can only be checked on the IT panel.
3
3
3

– 10 –
(3) Memory switch setup screen
Panel operation can be varied by changing the memory switch setting.
3
1
2
1
2
3
A
Press the switch 3on the memory switch setup
screen and display the memory switch No.
The memory switch can be selected by pressing
switch 1or switch 2in this condition.
When the memory switch has been selected, press
the switch 3to indicate the setting value Afor
the selected memory switch. The setting value can be
changed by pressing the switch 1or switch
2here, and the setting value is saved by pressing the
switch 3again.
After the completion of the setting procedure, turn the
power OFF.

– 11 –
■Memory Switch Data List
No. Description Initial value
U01 Network ofine setting
Network connection validity/invalidity is selected.
OFF : Network connection is enabled.
ON : Network connection is prohibited.
OFF
U02 Clock correction function
Clock correction validity/invalidity when there is network connection is set up.
OFF : Clock correction is not enabled.
ON : The panel clock is corrected in reference to the host PC clock when there is net-
work connection.
ON
U03 Indication period for clock indication screen
This item is valid only when the U10 setting is ON.
In how many seconds after displaying the entire ID the clock display screen should be
displayed is set up (unit: seconds).
3
U05 Buzzer sound ban setting
The buzzer sound from the panel is banned.
OFF: Buzzer is not banned (buzzer sounds).
ON: Buzzer is banned.
OFF
U08 Network communication ban for ISS measurement data ON/OFF
Transmission of ISS measurement data from the network to the PC is banned.
OFF : Data is transmitted to PC via network.
ON : Data is not transmitted to PC via network.
OFF
U09 Selection of sewing machine rotation signal logic
Follow the setup manual and set up.
0
U10 Selection of clock screen indication method
Whether the clock display screen is displayed or not after ID indication is selected.
OFF: Clock display screen is not automatically displayed. The clock screen is dis-
played by the scroll switch.
ON : The clock screen is automatically displayed after the set period in U03 after ID
indication.
ON
U11 Indication ID on clock screen
This item is valid only when U10 is set to OFF.
The type of ID indicated by lighting up the LED on the clock display screen is selected.
0 : Product number
1 : Operator ID
2 : Optional ID
3 : Transmission data
0
U12 Number of stitches neglected by manual switch
The production count-up input is accepted only when the sewing machine is stopped af-
ter thread trimming and the number of sewn stitches exceeds the preset number.
This setting is used for preventing incorrect input or fraudulent input.
Setting range: 0 – 99 (stitches)
0
U13 Remaining buffer for ISS measurement warning
Warning (E205) is generated when the ISS measurement data capacity stored in the
panel becomes small.
0 : No warning is generated.
1 : A warning is generated when the data capacity to output to the network is becom-
ing small (if this warning is generated even when the system is connected to the
network, there may be a problem in network connection).
2 : A warning is generated when the data capacity to output to USB is becoming small.
Insert a USB memory in the panel and output data if this warning is generated.
1
U14 Scroll speed
The scroll speed for displaying IDs larger than 4 digits is set up.
Unit : 0.1 seconds, setting range: 5 (0.5 seconds) to 50 (5.0 seconds)
15

– 12 –
(4) Clock setup screen
The year, month, date, hour, minute and second are set up on the clock setup screen.
Press switch 1or switch 2 to enter the date and time. Then, conrm the entry by pressing switch 3.
When it is connected to a network in
which IA-1 is connected, time is auto-
matically obtained from IA-1.
Turn OFF the power supply after setting up every-
thing up to second.
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
■Clock setup screen
■Year setting
■Month setting
3
1
2
■Date setting
■Hour setting
■Second setting
3
1
2
■Minute setting
Press the switch is pressed.
Press the switch is pressed.
Press the switch is pressed.
Press the switch is pressed.
Press the switch is pressed.
Press the switch is pressed.

– 13 –
3
(5) Initialization screen
Panel data is initialized on the initialization screen.
Press the switch 3on initialization screen and
indicate the initialization No.
The initialization No. can be selected by pressing the
switch 1or switch 2in this condition.
0 : Initialization is not executed.
1 : Memory switch and so forth are initialized.
2 : Measurement data is initialized.
3 : Both memory switches and measurement data are
initialized.
Then, press switch 3to confirm the selection
and turn the power OFF.
1
2
3

– 14 –
1
2
3
1
2
3
(6) USB format screen
The external medium connected at the USB is formatted on the USB format screen.
“YES” is displayed when the switch 3is pressed
on the USB format screen.
“YES” and “NO” are switched by pressing the
switch 1or switch 2.
Press the switch 3while “YES” is displayed to
start formatting the media connected to USB.
“WAIT” will be displayed during formatting, and it re-
turns to the USB format screen when formatting is com-
pleted.

– 15 –
1
2
3
1
2
3
1
2
3
(7) IP address setup screen
The method to obtain the IP address is selected on the IP address setup screen.
■IP address mode selection
Select the method by pressing the switch 1or
switch 2with the IP address mode selected, and
conrm the selection by pressing the switch 3.
When DHCP or APIPA is selected as the method, the
following indication will appear and the screen indica-
tion will stay that way.
DHCP client
APIPA

– 16 –
■ Manual selection of IP address
When IP address has been set up, press the
switch 3to turn OFF the power supply and restart
the sewing machine.
3
1
2
3
…
(8) Version check screen
The version data for the panel can be checked on the version check screen.
Select the subject to check the version by pressing the
switch 1or switch 2on the version check
screen.
1
2
3
Switch the indication in order of R-V-L branch numbers
using the switch 3.
When manual input is selected, the IP address input
screen will appear. Select the IP address using the
switch 1or switch 2for each block and then
conrm with the switch 3.
* The screen will blink during setup.

– 17 –
5-3. Software rewrite mode
When the power supply is turned ON with switch pressed, the system will start up in IT-20 application soft-
ware rewrite mode.
3
Load the software and press the switch 3while
“PGWr” is displayed to start software rewrite.
Rewrite cannot be executed if several pro-
grams are written in USB.
Never cut off the power supply or pull out the USB during this process. Neglect may result in main
unit failure.
Rewrite progress (%) is indicated while data is loaded,
and “PoFF” is displayed when it is completed. Turn
OFF the power supply and restart the sewing machine.

– 18 –
6. ERROR INDICATION
Error code Error description Restoration method
E011 External medium not inserted
No medium is inserted.
Reset (Press the switch.)
E012 Read error
Data cannot be read from the medium.
Reset (Press the switch.)
E013 Write error
Data cannot be written into the medium.
Reset (Press the switch.)
E015 Format error
The medium cannot be formatted.
Reset (Press the switch.)
E016 External medium capacity exceeded
The capacity of the medium is insufcient.
Reset (Press the switch.)
E021 Medium access failure Reset (Press the switch.)
E065 Network transmission failure
Data cannot be transmitted to the network.
Reset (Press the switch.)
E067 ID data reading failure
ID data stored in the medium is corrupt.
Reset (Press the switch.)
E204 USB insertion
The sewing machine was started up with USB inserted.
Reset (Press the switch.)
E205 Remaining ISS buffer capacity warning
The buffer for ISS data storage is going to be full soon. When it is
full and used, data will be erased from the oldest ones.
Reset (Press the switch.)
E206 Warning about the logic of sewing machine rotation signal
The sewing machine rotation signal cannot be acquired.
Check the setting of the memory switch U09 referring to the
Setup Manual.
Reset (Press the switch.)
E915 Operation panel ⇔electrical BOX communication error
Error occurred in data communication.
Turn OFF the power
E938 Error in program rewriting le Turn OFF the power
E949 No le for program rewriting Turn OFF the power
E950 There are several les for program rewriting. Turn OFF the power
This system enables interlock (or restriction of functions) to prevent the problem from spreading in case a problem
is detected, and contains the following error codes to notify the problems. When requesting for service, please also
check the error code.
Error code display
For some models of the sewing machines, errors are not saved as ISS data.