Jung JKB 3 User manual

JUNG Hebe-und Transporttechnik GmbH Operating Manual JKB 02/2007 Page 1
OPERATING MANUAL
Please read before starting work
REVOLVING TRANSPORT TROLLEY JKB
JKB 1JKB 3JKB 4
Type JKB 1JKB 3JKB 4
Load capacity kg/ lbs 1 000 /2 200 3 000 /6 600 4 000 /8 800
Number of castors each 3 8 12
Castor dimension x Lmm/ inch 75 x 60 / 3 x 2.4“ 85 x 40 / 3.3 x 1.6“ 85 x 40 / 3.3 x 1.6“
Height mm/ inch 110 / 4.3“ 110 / 4.3“ 110 / 4.3“
Supporting surface 
of load pad
mm/ inch 215 / 8.5“ 250 / 9.8“ 250 / 9.8“
Trolley dimension L x W mm/ inch 390 x 340 / 15.4 x 13.4” 575 x 460 / 22.6 x 18.1” 690 x 640 / 27.2 x 25.2”
Weight kg/ lbs 10 / 22 32 / 71 51 / 112
RECOMMENDED USE CONTENTS
Technical Data, application…………………………………………… 1
General information, operating instructions.................................... 2
Safety instructions, Spare parts..................................................... 3
Declaration of conformity.............................................................. 4
Transport trolleys:
are specially designed for transport of heavy loads on solid level floors in
factories.Do not exceed the maximum load capacity recommended by
this operating manual.
are extremely manoeuvrable. Never use trolleys on uneven or declining
floors - this can lead to danger due to the potential of run-away loads.
Must not be used:
-for transport on public streets and places
for transport of people or animals
in extreme environments(e.g. under hazardous, explosive, flammable or
corrosive conditions)
Use only as directed. The manufacturer or supplier is not liable
for any damage resulting from improper use of the trolleys.
Accidents resulting from improper use are the responsibility of
the user.
The user should read these operating and service instructions carefully
before using the trolleys. In particular,attention should be paid to the
Safety Instructions on page 3

JUNG Hebe-und Transporttechnik GmbH JKB Operating Manual 02/2007 Page 2
OPERATING MANUAL
Please read first before starting work
Revolving
Transport
Trolleys
J
KB

For safer lifting of loads we recommend
hydraulic
jacks
b
y
JUNG.
The weight of the loads may not exceed the load capacity of the
transport trolleys. If centre of gravity is outside the centre of load please
ensure that load weight does not exceed the load capacity of each
trolley cassette.
Each trolley should be fixed to the load when moving a load over an
uneven floor.
Please follow the sequences described below when loading / unloading.
LOADING

Lift up rear end
of load and place two trolle
ys underneath.
If necessary lift up step by step alternately front and rear end.
Use squared timber to secure the load between the steps to avoid
big angle of the machine surface until you reach the height of the
cassettes.
Connect two side-by-side cassettes with a connecting rod for
affixed support on uneven surfaces.
Adjust connecting rod and clamp it if necessary!
Place the load slowly and carefully on the cassettes.
Attention! Load may tilt
Remove jacks.

Lift up front end of load and place one or two trolleys underneath.
 When using three trolleys distribute the load cassettes in such a
way that the weight is evenly divided across all cassettes.
Attention! Take the load’s centre of gravity into consideration!
 Place the load slowly and carefully on the cassettes.
 Remove jacks.
0,5
°
UNLOADING
(
Reverse
the
loading
steps
)
Lift up the front end of the load and remove first the
centre
placed cassette.
Lower the front end of the load slowly and carefully to the ground or to a
suitable base.Lift up rear end of the load and remove connected cassettes.
Lower the rear end of the load slowly and carefully to the ground or to a
suitable base.
Lower the load step by step to the floor.
TRANSPORT
Ensure
that the ground intended for transport is clean and free of any loose
objects. Move the load by pushing manually or using a suitable towing vehicle.
Ensure that the cassettes are always securely positioned whilst moving.

Revolving transport trolleys do
not have any in
-
built braking
system:
Never exceed 1 mph when moving!
Do not move on a slope of more than 0.5 degree.
Only use suitable towing vehicles.
Make sure that the load does not exceed the permissible towing
weight.
Always use the connection bar delivered with the rear cassettes.
This ensures that the cassettes run parallel under the weight as long
as the surface is hard, even and clean.
On surfaces that are not perfectly smooth, level and clean ensure that
all trolleys are affixed to the load in a suitable manner.

JUNG Hebe-und Transporttechnik GmbH JKB Operating Manual 02/2007 Page 3
WARRANTY PROTECTIVE EQUIPMENT, SAFETY INSTRUCTIONS
We grant a 24-month warranty on all units, when used as directed and under
observance of current terms and conditions.
Any unauthorised modifications to the trolleys will void this guarantee.
REPAIRS, SERVICE
Any repairs which may become necessary after years of rigorous use can be
carried out promptly and economically by us. Please request an estimate.
At your request we will offer a fixed price for annual service on your device.
Please contact us in writing or by telephone:
Service –Number:
++49 –(0)7151 / 30393 - 0
Please contact us for special requirements of your transport with
revolving transport trolleys.
Before starting work, these instructions must be read in their entirety by all
operating staff (i.e. all personnel who have received instructions to carry out
the lifting and transport operations).
The operator must ensure that other persons remain at a safe distance of 1.5
times the height of the load (i.e. clear of the danger zone)
All members of the operating personnel must wear safety footwear with steel
toecaps.
For safe working consult and adhere to the local general safety regulations of
your country. In addition consult and adhere to the regulations specified by
your industry, operational area and operation purpose.
Jung-Equipment is designed for use under usual atmospherically conditions
and temperatures between -5° and 45° C(23° and 113° F).
All operating personnel working with the JUNG equipment must be instructed
regularly on safe working conditions by a security instructor or a safety
expert.
Training must be administered via personal instructions. Other forms of
training including written regulations or manuals and/or announcement on
signs are not adequate.
Before starting the transport of the load the user must ensure that:
-No person shall work in the close vicinity of the load and no person
shall handle anything underneath the load.
-The load should not be left unattended when supported on the
revolving transport trolleys.
-No unauthorised person or anyone not familiar with its operation
should attempt to use the revolving transport trolleys.
-Secure the load from rolling away (with appropriate means).
-Make sure that the transport route is clean and level.
OPERATING MANUAL
Please read first before starting work
Revolving
Transport
Trolley
JKB
DESCRIPTION
The transport
trolley
consist
s
of a steel
frame
with
a
rubber
load
pad
.
The castor wheel units are mounted under a horizontal thrust bearing
which allows 360° manoeuvrability.
The double roller system of JKB 3 and JKB 4 reduces rolling and turning
resistance to a minimum.
Connecting bars on JKB 1 can be fixed without tools by clamping down
the handle.
COMBINATION POSSIBILITIES
Set combinati
ons
find
multi
-
purpose
use.
Same loading height as
K-Series transport trolleys allows for interchange ability.
Each cassette fitted to connect a handlebar for manual transport.
List of spare
parts
Type JKB 1 Type JKB 3 Type JKB 4
Pos. Spare part no. Spare part no. Spare part no.

Rubber load pad L 18 14 001 No 05 017 No 05 017

Castor wheel 95 050 079-E 95 050 088-P 95 050 088-P

Connecting rod 14 060 082-V 14 030 085-V 14 040 085-V

Handlebar with grip 14 060 082-L 14 030 085-L 14 030 085-L

Handle grip 92 010 019-B 92 010 019-B 92 010 019-B