Palax Power 100S User manual

Palax Power 100S Translation 1-2017
1
OPERATING INSTRUCTIONS
PALAX Power 100
powered by tractor
powered by electricity
swing conveyor of 4.3-metres with hydraulic motor
SERIAL NUMBER _______________________
YEAR OF MANUFACTURE _______________________
Palax
Lahdentie 9
FI-61400 Ylistaro, FINLAND
Tel. [phone]
Fax. [phone]
www.palax.fi

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CONTENTS
1Basic specifications and responsibilities .........................................................................4
1.1Foreword ...............................................................................................................................4
1.2EU Declaration of Conformity ............................................................................................5
1.3Intended use of the machine..............................................................................................6
1.4Warning signs.......................................................................................................................6
1.5Nameplates...........................................................................................................................8
1.6The main dimensions and models of the machine.........................................................9
1.7Safety instructions................................................................................................................9
1.8Noise emission and vibration...........................................................................................10
1.9Responsibilities of the operator .......................................................................................10
1.10Operating conditions......................................................................................................10
1.11Terms of warranty...........................................................................................................11
1.12Operating instructions for the winch............................................................................11
2Taking delivery and setting up the machine for operation..........................................12
2.1Lifting the machine.............................................................................................................12
2.2The transport set-up and unpacking...............................................................................12
2.3Acceptance inspection......................................................................................................12
2.4Main parts of the machine................................................................................................13
3Setting up the machine for operation and transportation............................................15
3.1Table extension..................................................................................................................15
3.2Setting the log-stop............................................................................................................15
3.3Bringing the conveyor in work position...........................................................................16
3.4Bringing the conveyor in work position...........................................................................18
4Powered by a tractor.........................................................................................................19
4.1Installation...........................................................................................................................19
4.2Emergency stop switch for a tractor-powered machine...............................................21
4.3Required measures in an emergency situation.............................................................22
4.4Transporting the machine by trailer (Fig. 19) ................................................................22
5Operating the firewood processor..................................................................................23
5.1Electric drive, start and emergency stop........................................................................23
5.2Control of the machine......................................................................................................23
5.3Use of the firewood processor, crosscut operation......................................................23
5.4Operating the crosscut saw, before the operation........................................................24
5.5During the operation..........................................................................................................24
5.6Placing the wood on the deck..........................................................................................24
5.7Crosscut operation.............................................................................................................24
5.8Cutting the last log.............................................................................................................25
5.9Feeding the last log for splitting.......................................................................................25
5.10Disturbances during crosscut operation and their remedy ......................................26

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6Use of the firewood processor, splitting operation.......................................................27
6.1Splitting cylinder.................................................................................................................27
6.2Splitting wedges.................................................................................................................27
6.3Height adjustment of the splitting wedge.......................................................................27
6.4Disturbances during the splitting operation and their remedy ....................................27
6.5Re-splitting the logs safely................................................................................................28
7Maintenance of the machine...........................................................................................29
7.1Replacing the crosscut saw-blade, Fig. 22....................................................................29
7.2Sharpening the blade, hard-metal blade........................................................................30
7.3Setting the saw-blade, hard-metal blade........................................................................30
7.4Tightening the V-belts, angular gear /centre shaft........................................................30
7.5Tightening the V-belts, centre shaft/ saw-blade shaft..................................................30
7.6Replacement of V-belts, angular gear /centre shaft.....................................................30
7.7Replacement of the V-belts, centre shaft / saw-blade shaft........................................30
7.8Tightening of the infeed conveyor belt............................................................................31
7.9Replacing the ínfeed conveyor belt, Fig. 24..................................................................31
7.10Changing the oil in the angular gear............................................................................32
7.11Change of the hydraulic oil............................................................................................32
7.12Lubricating the machine ................................................................................................32
7.13Tightening the conveyor chain......................................................................................33
7.14Cleaning the conveyor...................................................................................................33
7.15Washing the machine ....................................................................................................33
7.16Storing the machine.......................................................................................................33
8Maintenance schedule .....................................................................................................34
9Malfunctions and their remedy........................................................................................35
10Electric diagrams...............................................................................................................36

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1 BASIC SPECIFICATIONS AND RESPONSIBILITIES
1.1 Foreword
This Instruction Manual is intended for a professional operator of the machine. The opera-
tor must have usual general knowledge and skills. For example, the buyer of a tractor-
powered machine is expected to master the use of power take-off shaft transmission.
Before the installation and operation, the operator of the machine must become thoroughly
familiar with the contents of the manual. The operator is also obliged to gain familiarity with
the operating controls of the machine and the emergency stop mechanism. For more infor-
mation about our products, please visit our website at www.palax.fi.
NOTE ! Keep this manual with the machine at all times.

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1.2 EU Declaration of Conformity
Directive 2006/42/EC
Manufacturer: Ylistaron Terästakomo Oy
www.palax.fi
Lahdentie 9
FI-61400 Ylistaro
Finland
[phone]:
The person in charge of Technical Construction File: Kai Koskela, [email protected]
Product: Palax Power 100 s
a firewood processor with 4,3-m discharge conveyor
Powered by: Tractor P.T.O. or electric motor
Models: TR Powered by tractor equipped with own hydraulic system
SM Powered by electric motor
Serial number of the machine: _______________
We hereby certify that the machine meets the requirements of the Government Decree
12.6.2008/400 on safety of machinery through which the Machine Directive 2006/42/EC
has been put into effect, and that during the manufacturing process the following harmo-
nized standards have been applied.
SFS-HANDBOOK 93-series, SFS-EN 349-1+A1, SFS-EN 609-1+A1, SFS-EN 618,
SFS-EN 620, SFS-EN 847-1+A1, SFS-EN 847-2+A1, SFS-EN 847-3, SFS-EN
953+A1, SFS-EN 954-1, SFS-EN 982+A1, SFS-EN 1870-3+A1, SFS-EN 4254-1,
SFS-EN 11684, SFS-EN 12100-1+A1, SFS-EN 12100-2, SFS-EN 13850, SFS-EN
13857, SFS-EN 14121-1, ISO/TR 14121-2, SFS-EN 60204-1+A1.
Ylistaron Terästakomo Oy
11.2.2015
Pekka Himanka
Managing Director

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1.3 Intended use of the machine
This Firewood Processor with Conveyor is intended to be used for production of firewood
from round timber. Use of the machine for any other purposes is prohibited.
Maximum size of the wood
Crosscut capacity, the max. diameter of the tree is about 40 cm.
Depending on the type of infeed deck, the longest allowed billet size of the processed tree
is 4...6 m.
1.4 Warning signs
Read the User Manual, Beware of the crosscut blade, Do not wear loosely hanging
clothes, Use eye guards and hearing protectors, Wear safety shoes
Lifting point of the machine
The protective net for the splitting chute cannot be
opened unless the crosscut saw-blade is in its up-
per position
Lubrication point
Emergency stop (SM)
Direction of rotation of
the blade

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Interrupting the
splitting
Launch of splitting.
Reversing the in-
feed conveyor
Feeding with the
infeed conveyor
Revolutions range
of the PTO shaft
Lifting point of the
machine
Beware of PTO
shaft
Read the User
Manual for the ma-
chine
Beware of rotating
blade
Stay away from mov-
ing parts of the ma-
chine
Disconnect the
machine from the
electric supply
before taking to
any service
measures
The machine may
only be operated
by one person
Safe distance from the conveyor
Stopping the functions of the ma-
chine by slackening the V-belts

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Take care that the log is not in an upright position
when being fed for splitting
Dismantle the blade using the
key delivered with the machine
Adjusting the discharge conveyor's speed
Adjusting the crosscut saw-
blade's lowering speed
Refer to pages 13 and 14, chapter 2.4 “Main parts of the machine”, for a description of
the machine's operating controls. Figs. 4 and 6. Figs. 4 and 6
1.5 Nameplates
Nameplate on the machine
Name and address of the manufacturer.
Mark showing type of machine.
Total weight of the machine: TR 1,780kg, SM 1,850kg.
Diameter of the crosscut saw-blade 1000 mm, the hole 40 mm.
The highest permitted rotational speed is 1000 r.p.m
Hydraulics, max. 210 bar
Serial number and year of manufacture.
The nameplate is located at the infeed deck end of the machine.
Nameplates on the electric drive
3-phase motor
Voltage 230/380 V or 380/600 V, may vary depending on the country.
Output 15 kW.
Current 35 A.

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1.6 The main dimensions and models of the machine
Machine model Power 100 s
DRIVING POWER TR SM
Weight 1,780 kg 1,850 kg
Height/width/length Transport position 2.55 m / 1.75m / 3.2m
In-feed conveyor Length 2.4m Height 0.9 m
Diameter of blade/hole 1000mm/ 40 mm
Max. rotation speed of blade 1000 r.p.m.
Max. diameter of the log Max. cutting diameter of the log 40cm
Max./min. length of the log The maximum length of log that can be split is 55 cm.
The 4.3 m firewood conveyor is included in the weight.
1.7 Safety instructions
General regulations and restrictions
The maximum length of log that can be cut is 4 metres. If no log-stand or log-deck is
used.
The machine is exclusively intended for the production of firewood.
The machine may only be operated by one person.
The machine must be equipped with additional lights for transportation on public roads.
The danger zone around the conveyor is 5 metres to the sides and to the rear
Lift and lock the infeed deck and the discharge conveyor in the transport position for
transportation.
Only persons over 18 years of age are allowed to operate this machine.
Never remove any safety-related devices from the machine.
The operator
Every person operating the machine, must thoroughly study the entire user manual.
Always use eye guards and hearing protectors.
Always wear protective shoes.
Always wear work gloves.
Do not wear loosely-fitting clothing.
Before use
Always carry out the required preparations on both the machine and the conveyor be-
fore starting the operation.
Make sure that all other people stay outside the operating range.
Only use a fault-free PTO shaft and attach the chain for the shaft-guard. The permissi-
ble revolutions range of the power take-off shaft is 450–480 r.p.m.
Only operate the machine on a sufficiently firm and level surface.
Only operate the machine in an adequately lit space.
Keep the tractor-powered machine attached to one of the lifting arms. Also ensure that
sufficient space is provided for the PTO shaft and its guard.
Always check that all the covers are intact and properly fastened.
Always check that the crosscut saw-bar is intact.
Always ensure that the electric conductors are intact.
Always check that all the controls are operational.

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Always check the oil level and make sure that the hydraulic hoses and components are
free of damage.
Before starting the work, make sure that the machine is firmly in position.
During operation
Carelessness during the cut-off operation constitutes a major hazard!
During the cut-off operation, make sure that at the cutting point the tree is always sup-
ported by the support rollers of the crosscut deck: danger of rolling over!
Exercise particular caution when cutting knotty or crooked logs, because, as a result of
faulty cutting, the log might roll over or twist the saw-bar with enough force to break it.
Keep the working space clean and clear of foreign objects.
Always stop the machine and disconnect the power supply cable or the power take-off
shaft before servicing.
Only cut one log at a time.
Danger! Stay away from moving parts.
1.8 Noise emission and vibration
The equivalent continuous A-weighted sound-pressure level at the workstation is about 88
dB (A) and the sound power level is about 102 dB (A). The vibration emission values do
not exceed 2.5 m/s2.
1.9 Responsibilities of the operator
The machine may only be used to produce firewood.
All the safety-related devices are necessary to ensure a sufficient level of safety.
The Power 100 is a very safe machine provided that the instructions supplied are
properly followed, the regular maintenance routines are duly executed and the work is
carried out without haste.
It is the responsibility of the operator to ensure before the work is started that all the safety-re-
lated devices are in perfect order and the machine has been serviced in a due manner.
The operator is responsible for ensuring that no one else is subjected to any danger.
Modifying the construction of the machine is prohibited.
The machine must never be operated under the influence of alcohol or drugs.
Remember that as the operator you are responsible for any injuries caused if safety-
related devices have been removed from the machine.
1.10 Operating conditions
Always place the machine on as level a surface as possible.
Prevent risks, such as slipping in winter, by organising the work site in a due manner.
Otherwise the weather conditions do not set any restrictions on the operation. When
starting the machine in severe frost, allow it to idle at about 1/4 of the maximum speed
for about 5 to 10 minutes.
Only operate the machine in an adequately lit space.
It is recommended that a suitable stand be purchased or made that enables the trees
to be processed where the logs are ready at the level of the in-feed deck. Hence, un-
necessary lifting may be avoided and the work can proceed much faster. We recom-
mend using either the Palax Mega log-deck or the Palax Log log-stand.
The most suitable temperature range for operation is approximately - 20 to +30 de-
grees Centigrade. Otherwise, the weather conditions do not set any restrictions on the