Jungheinrich DFG 316 User manual

Operating instructions
52027109
DFG/TFG 316-550
G
03.01 -
12.06

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
fUsed before safety instructions which must be observed to avoid danger to
personnel.
mUsed before notices which must be observed to avoid material damage.
AUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
fUsed before safety instructions which must be observed to avoid danger to
personnel.
mUsed before notices which must be observed to avoid material damage.
AUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

0106.GB
Contents
A Correct Use and Application of the Truck
B Description of Truck
1 Description of Use B 1...................................................
2 Description of Assemblies and Function B 2................................
2.1 Truck B3..............................................................
2.2 Mast B4...............................................................
2.3 Changes in operational requirements B 4..................................
2.4 Safety devices B 4......................................................
3 Technical Data -- Standard Equipment B 5..................................
3.1 Data tables -- DFG/TFG 316/320 B 14......................................
3.2 Data tables -- DFG/TFG 420--430 B 16......................................
3.3 Data tables -- DFG/TFG 540--550 B 19......................................
4 Labels and Plates B 23...................................................
4.1 Truck Rating Plate B 24...................................................
4.2 Load diagrams B 25......................................................
C Transportation and Commissioning
1 Transportation C 1......................................................
2 Commissioning C 4......................................................
D Truck Refuelling
1 Safety Conditions for Handling Diesel Fuel and Liquid Petroleum Gas D 1......
2 Filling with Diesel Fuel D 2...............................................
3 Changing the Gas Bottle D 3.............................................
4 Trucks fitted with Twin--Gas Bottles D 5....................................
E Operation E 1................................................
1 Safety Regulations Governing the Operation of the Forklift Truck E 1..........
2 Description of Drivers Controls and Display Elements E 3....................
3 Checks and Activities Before Daily Use E 11.................................
4 Using the Truck E 17.....................................................
4.1 Start Process TFG E 20...................................................
4.2 Start Process DFG E 21..................................................
4.3 Fault Displays during Operation E 23.......................................
5 Operation of the Forklift Truck E 25.........................................
5.1 Safety regulations applicable when operating the truck E 25...................
5.2 Driving E27.............................................................
5.3 Steering E 29............................................................
5.4 Braking E 29.............................................................
5.5 Operating the Mast and Attachments E 31...................................
5.6 Picking Up, Transporting and Setting
Down Load Units E 33....................................................
5.7 Instructions for the use of restraint belts E 40................................
5.8 Parking the Truck Safely E 42..............................................
5.9 Engine housing and service covers E 43....................................
5.10 Towing E45.............................................................
5.11 Towing Trailers E 45......................................................
5.12 Trailer loads E 46........................................................
6 Fault Locating Operations E 47............................................
0106.GB
Contents
A Correct Use and Application of the Truck
B Description of Truck
1 Description of Use B 1...................................................
2 Description of Assemblies and Function B 2................................
2.1 Truck B3..............................................................
2.2 Mast B4...............................................................
2.3 Changes in operational requirements B 4..................................
2.4 Safety devices B 4......................................................
3 Technical Data -- Standard Equipment B 5..................................
3.1 Data tables -- DFG/TFG 316/320 B 14......................................
3.2 Data tables -- DFG/TFG 420--430 B 16......................................
3.3 Data tables -- DFG/TFG 540--550 B 19......................................
4 Labels and Plates B 23...................................................
4.1 Truck Rating Plate B 24...................................................
4.2 Load diagrams B 25......................................................
C Transportation and Commissioning
1 Transportation C 1......................................................
2 Commissioning C 4......................................................
D Truck Refuelling
1 Safety Conditions for Handling Diesel Fuel and Liquid Petroleum Gas D 1......
2 Filling with Diesel Fuel D 2...............................................
3 Changing the Gas Bottle D 3.............................................
4 Trucks fitted with Twin--Gas Bottles D 5....................................
E Operation E 1................................................
1 Safety Regulations Governing the Operation of the Forklift Truck E 1..........
2 Description of Drivers Controls and Display Elements E 3....................
3 Checks and Activities Before Daily Use E 11.................................
4 Using the Truck E 17.....................................................
4.1 Start Process TFG E 20...................................................
4.2 Start Process DFG E 21..................................................
4.3 Fault Displays during Operation E 23.......................................
5 Operation of the Forklift Truck E 25.........................................
5.1 Safety regulations applicable when operating the truck E 25...................
5.2 Driving E27.............................................................
5.3 Steering E 29............................................................
5.4 Braking E 29.............................................................
5.5 Operating the Mast and Attachments E 31...................................
5.6 Picking Up, Transporting and Setting
Down Load Units E 33....................................................
5.7 Instructions for the use of restraint belts E 40................................
5.8 Parking the Truck Safely E 42..............................................
5.9 Engine housing and service covers E 43....................................
5.10 Towing E45.............................................................
5.11 Towing Trailers E 45......................................................
5.12 Trailer loads E 46........................................................
6 Fault Locating Operations E 47............................................

0106.GB
F Truck Maintenance
1 Operational Safety and Environmental Protection F 1........................
2 Safety Regulations Applicable to Truck Maintenance F 1.....................
3 Servicing and Inspection F 2.............................................
4 Maintenance Check-list DFG/TFG F 3.....................................
5 Maintenance Check-list DFG F 5..........................................
6 Maintenance Check-list TFG F 6..........................................
7 Coolant Specification F 7................................................
8 Lubricant Specifications F 9..............................................
9 Fuel specification -- DFG F 13.............................................
10 Lubrication Chart F 14....................................................
10.1 Lubrication Diagram -- DFG/TFG 316--430 F 15..............................
10.2 Lubrication Diagram -- DFG/TFG 540--550 F 16..............................
11 Description of Maintenance and Repair Work F 17...........................
11.1 Preparing the Truck for Maintenance and Repair Work F 17...................
11.2 Engine Maintenance TFG 316/320 F 17.....................................
11.3 Engine Maintenance DFG 316/320 F 20....................................
11.4 Engine Maintenance TFG 420--430 F 23...................................
11.5 Engine Maintenance DFG 420--430 F 25...................................
11.6 Engine Maintenance TFG 540--550 F 28...................................
11.7 Engine Maintenance DFG 540--550 F 30...................................
11.8 Check Coolant Concentration F 33.........................................
11.9 Clean/Change Air Filter Cartridge F 34......................................
11.10 Transmission unit -- DFG/TFG 316/320 F 35.................................
11.11 Transmission unit -- DFG/TFG 420--430 F 36................................
11.12 Transmission unit -- DFG/TFG 540--550 F 37................................
11.13 Brakes F38.............................................................
11.14 Change Wheels F 40.....................................................
11.15 Hydraulic System F 41....................................................
11.16 Electrical System F 42....................................................
12 Exhaust System F 45.....................................................
13 Decommissioning F 45...................................................
14 Inspection F 46..........................................................
14.1 Safety checks to be performed at regular intervals and following any
untoward incidents (D: Accident prevention check according to BGV D27) F 47..
15 Storage F 48............................................................
16 Disposal F 52............................................................
Appendix for Diesel Engine Exhaust Gas Filter -- STX Type 1.........
1 Introduction 1.........................................................
2 Regeneration 1.......................................................
0106.GB
F Truck Maintenance
1 Operational Safety and Environmental Protection F 1........................
2 Safety Regulations Applicable to Truck Maintenance F 1.....................
3 Servicing and Inspection F 2.............................................
4 Maintenance Check-list DFG/TFG F 3.....................................
5 Maintenance Check-list DFG F 5..........................................
6 Maintenance Check-list TFG F 6..........................................
7 Coolant Specification F 7................................................
8 Lubricant Specifications F 9..............................................
9 Fuel specification -- DFG F 13.............................................
10 Lubrication Chart F 14....................................................
10.1 Lubrication Diagram -- DFG/TFG 316--430 F 15..............................
10.2 Lubrication Diagram -- DFG/TFG 540--550 F 16..............................
11 Description of Maintenance and Repair Work F 17...........................
11.1 Preparing the Truck for Maintenance and Repair Work F 17...................
11.2 Engine Maintenance TFG 316/320 F 17.....................................
11.3 Engine Maintenance DFG 316/320 F 20....................................
11.4 Engine Maintenance TFG 420--430 F 23...................................
11.5 Engine Maintenance DFG 420--430 F 25...................................
11.6 Engine Maintenance TFG 540--550 F 28...................................
11.7 Engine Maintenance DFG 540--550 F 30...................................
11.8 Check Coolant Concentration F 33.........................................
11.9 Clean/Change Air Filter Cartridge F 34......................................
11.10 Transmission unit -- DFG/TFG 316/320 F 35.................................
11.11 Transmission unit -- DFG/TFG 420--430 F 36................................
11.12 Transmission unit -- DFG/TFG 540--550 F 37................................
11.13 Brakes F38.............................................................
11.14 Change Wheels F 40.....................................................
11.15 Hydraulic System F 41....................................................
11.16 Electrical System F 42....................................................
12 Exhaust System F 45.....................................................
13 Decommissioning F 45...................................................
14 Inspection F 46..........................................................
14.1 Safety checks to be performed at regular intervals and following any
untoward incidents (D: Accident prevention check according to BGV D27) F 47..
15 Storage F 48............................................................
16 Disposal F 52............................................................
Appendix for Diesel Engine Exhaust Gas Filter -- STX Type 1.........
1 Introduction 1.........................................................
2 Regeneration 1.......................................................

A1
0704.GB
A Correct Use and Application of the
Truck
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) is
included in the scope of delivery for this truck. The guidelines are part of these
operating instructions and must always be heeded. National regulations are fully
applicable.
The forklift truck described in these operating instructions is a truck that is suitable for
lifting and transporting loads. It must be used, operated and maintained according to
the information in these operating instructions. Any other uses are outside the design
envelope and can lead to injury to persons or damage to equipment and property.
Above all, overloading caused by excessively heavy or unbalanced loads must be
avoided. The max. admissible load to be picked up can be seen from the identification
plate or load diagram label shown on the truck. The fork--lift truck must not be operated
in spaces subject to fire or explosion hazards, or in spaces where corrosive or very
dusty atmospheres prevail.
Duties of the user: User within the meaning of these operating instructions is any
natural person or legal person who either uses the fork--lift truck himself, or on whose
behalf it is used. In special cases (e.g. leasing or renting), the user is considered the
person, who, in accordance with existing contractual agreements between the owner
and the user of the fork--lift truck, is charged with the observance of the operating
duties.
The user must ensure that the truck is not abused and only used within its design limits
and that all danger to life and limb of the operator, or third parties, is avoided. In addition
to this, it must be ensured that the relevant accident prevention regulations and other
safety--related provisions, as well as the operating, servicing and maintenance
guidelines, are observed. The user must also ensure that all persons operating the
truck have read and understood these operating instructions.
If these Operating Instructions are not observed the warranty becomes void. The same
applies if improper work is carried out on the device by the customer and/or third parties
without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which will
interfere with, or supplement, the functions of the truck is permitted only after written
approval by the manufacturer has been obtained. If necessary, the approval of local
authorities has to be obtained. Any approval obtained from local authorities does not,
however, make the approval by the manufacturer unnecessary.
Trailing and slipping loads: The truck may only be used for trailing or slipping loads
for which the truck has been approved.
A
A1
0704.GB
A Correct Use and Application of the
Truck
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) is
included in the scope of delivery for this truck. The guidelines are part of these
operating instructions and must always be heeded. National regulations are fully
applicable.
The forklift truck described in these operating instructions is a truck that is suitable for
lifting and transporting loads. It must be used, operated and maintained according to
the information in these operating instructions. Any other uses are outside the design
envelope and can lead to injury to persons or damage to equipment and property.
Above all, overloading caused by excessively heavy or unbalanced loads must be
avoided. The max. admissible load to be picked up can be seen from the identification
plate or load diagram label shown on the truck. The fork--lift truck must not be operated
in spaces subject to fire or explosion hazards, or in spaces where corrosive or very
dusty atmospheres prevail.
Duties of the user: User within the meaning of these operating instructions is any
natural person or legal person who either uses the fork--lift truck himself, or on whose
behalf it is used. In special cases (e.g. leasing or renting), the user is considered the
person, who, in accordance with existing contractual agreements between the owner
and the user of the fork--lift truck, is charged with the observance of the operating
duties.
The user must ensure that the truck is not abused and only used within its design limits
and that all danger to life and limb of the operator, or third parties, is avoided. In addition
to this, it must be ensured that the relevant accident prevention regulations and other
safety--related provisions, as well as the operating, servicing and maintenance
guidelines, are observed. The user must also ensure that all persons operating the
truck have read and understood these operating instructions.
If these Operating Instructions are not observed the warranty becomes void. The same
applies if improper work is carried out on the device by the customer and/or third parties
without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which will
interfere with, or supplement, the functions of the truck is permitted only after written
approval by the manufacturer has been obtained. If necessary, the approval of local
authorities has to be obtained. Any approval obtained from local authorities does not,
however, make the approval by the manufacturer unnecessary.
Trailing and slipping loads: The truck may only be used for trailing or slipping loads
for which the truck has been approved.
A

B1
1206.GB
B Description of Truck
1 Description of Use
Forklift trucks to series DFG/TFG are driver’s cab forklifts with 4 wheel construction and
combustion engine. Trucks to series DFG have diesel engines, trucks of series TFG a
liquid petroleum gas engine.
The DFG/TFG 316--550 has a hydrodynamic drive. A combined creep/brake pedal
allows rapid lifting during creep running.
As of Februry 2007 the DFG/TFG 540--550 is equippd with an additional pedal. The left
pedal is a combination of crawl speed and brake pedal, and activates the rapid lift
function during slow travel. The middle pedal is a standard brake as well as emergency
brake pedal.
The load--bearing capacity depends on type. The type description indicates the
maximum permitted load. A DFG/TFG 316 can lift, transport and stack loads up to 1600
kg, and a DFG/TFG 320 loads up to 2000 kg.
Model Load Capacity (kg) Wheel Base (mm)
DFG/TFG 316 1600 1400
DFG/TFG 320 2000 1400
DFG/TFG 420 2000 1685
DFG/TFG 425 2500 1685
DFG/TFG 430 3000 1685
DFG/TFG 540 4000 1985
DFG/TFG 545 4500 1985
DFG/TFG 550 5000 1985
B1
1206.GB
B Description of Truck
1 Description of Use
Forklift trucks to series DFG/TFG are driver’s cab forklifts with 4 wheel construction and
combustion engine. Trucks to series DFG have diesel engines, trucks of series TFG a
liquid petroleum gas engine.
The DFG/TFG 316--550 has a hydrodynamic drive. A combined creep/brake pedal
allows rapid lifting during creep running.
As of Februry 2007 the DFG/TFG 540--550 is equippd with an additional pedal. The left
pedal is a combination of crawl speed and brake pedal, and activates the rapid lift
function during slow travel. The middle pedal is a standard brake as well as emergency
brake pedal.
The load--bearing capacity depends on type. The type description indicates the
maximum permitted load. A DFG/TFG 316 can lift, transport and stack loads up to 1600
kg, and a DFG/TFG 320 loads up to 2000 kg.
Model Load Capacity (kg) Wheel Base (mm)
DFG/TFG 316 1600 1400
DFG/TFG 320 2000 1400
DFG/TFG 420 2000 1685
DFG/TFG 425 2500 1685
DFG/TFG 430 3000 1685
DFG/TFG 540 4000 1985
DFG/TFG 545 4500 1985
DFG/TFG 550 5000 1985

B2 1206.GB
2 Description of Assemblies and Function
1
2
3
456
7
8
9
101112
13
14
Item Description Item Description
1FLift cylinder 8FTowing coupling
2FLift chain 9FCounterweight
3FMast assembly 10 FSteer axle
4FInstrument panel 11 FEngine cover
5FSteering column 12 FDrive axle
6FDriver’s loadguard 13 FCarriage
7FDriver’s seat 14 FFork
B2 1206.GB
2 Description of Assemblies and Function
1
2
3
456
7
8
9
101112
13
14
Item Description Item Description
1FLift cylinder 8FTowing coupling
2FLift chain 9FCounterweight
3FMast assembly 10 FSteer axle
4FInstrument panel 11 FEngine cover
5FSteering column 12 FDrive axle
6FDriver’s loadguard 13 FCarriage
7FDriver’s seat 14 FFork

B3
1206.GB
2.1 Truck
Frame and Superstructure: A stable, torsionally rigid frame in which the equipment
and controls are installed protected, gives the truck a high static safety. The driver’s cab
is spring--mounted to dampen vibrations and noise.
A wide--opening top and two side panels on the engine cover (11) allow easy
maintenance and service. The hydraulic oil tank is side integrated into the frame on the
right and the fuel tank for the DFG series on the opposite side. The gas bottles for the
TFG series are attached to the counterweight (9) in a holder. The vertical free--standing
exhaust pipe which opens high above the machine prevents the transmission of
vibration and sound waves and the penetration of exhaust gases into the driver’s cab.
Driver’s Cab: Non--slip steps and a handle on the roof pillar ensure easy entrance and
exit. The driver is protected by the roof (6). On the driver’s seat (7), the seat cushioning
and position are adjustable, and on the steering column (5) the angle of the steering
wheel can be modified. Simple operation by ergonomically arranged controls and a
virtually vibration--free driver’s cab means that minimum load is exerted on the driver.
The control and warning displays on the instrument panel (4) allow monitoring of the
systems during operation. As a result, the safety standard is very high.
The driver’s overhead guard must be checked prior to starting the truck for cracks, and
if damaged, must be repaired or replaced.
Engine: A silent water--cooled engine with high power and low fuel consumption. The
DFG series are fitted with diesel engines with very clean combustion under all
operating conditions and with low soot output. In the TFG series, liquid petroleum gas
engines are fitted with a very low residual exhaust value.
Drive: A load gearbox with gear oil cooler and torque converter is flanged directly onto
the engine. This transfers the power to the drive axle (12).
The direction lever on the operating console selects forwards/reverse or neutral.
Steering: Hydrostatic steering with a steering cylinder integrated into the steering axle
(10). The steering axle is fully floating in the frame to ensure good ground holding even
on uneven surfaces.
Brakes: The creep/brake pedal operates two hydraulic drum brakes acting on the drive
wheels. The drum brakes adjust automatically for wear. The parking brake acts
mechanically via Bowden cables on the drum brakes when the parking brake lever is
operated.
Wheels: All wheels are within the truck contour. The tyres are either pneumatic or
super--elastic tyres.
Hydraulic System: The hydraulic system gear pump is driven by the engine via the
secondary take--off from the load gears. The pump speed and hence the transport
volume is controlled by the engine speed via the accelerator pedal.
The hydraulic functions are controlled by the control lever via a multiple control valve.
Electrical System: 12 Volt system with starter battery and 3--phase alternator with
integral regulator. The starting repeat block prevents incorrect operation during
starting and a safety circuit allows the engine to start only when the direction lever is in
neutral. For diesel engines, a fast preglow system is fitted, whereas LPG engines have
a contactless electronic ignition system for fast easy starting of the engine. The engine
is turned off using the ignition/starter switch.
f
B3
1206.GB
2.1 Truck
Frame and Superstructure: A stable, torsionally rigid frame in which the equipment
and controls are installed protected, gives the truck a high static safety. The driver’s cab
is spring--mounted to dampen vibrations and noise.
A wide--opening top and two side panels on the engine cover (11) allow easy
maintenance and service. The hydraulic oil tank is side integrated into the frame on the
right and the fuel tank for the DFG series on the opposite side. The gas bottles for the
TFG series are attached to the counterweight (9) in a holder. The vertical free--standing
exhaust pipe which opens high above the machine prevents the transmission of
vibration and sound waves and the penetration of exhaust gases into the driver’s cab.
Driver’s Cab: Non--slip steps and a handle on the roof pillar ensure easy entrance and
exit. The driver is protected by the roof (6). On the driver’s seat (7), the seat cushioning
and position are adjustable, and on the steering column (5) the angle of the steering
wheel can be modified. Simple operation by ergonomically arranged controls and a
virtually vibration--free driver’s cab means that minimum load is exerted on the driver.
The control and warning displays on the instrument panel (4) allow monitoring of the
systems during operation. As a result, the safety standard is very high.
The driver’s overhead guard must be checked prior to starting the truck for cracks, and
if damaged, must be repaired or replaced.
Engine: A silent water--cooled engine with high power and low fuel consumption. The
DFG series are fitted with diesel engines with very clean combustion under all
operating conditions and with low soot output. In the TFG series, liquid petroleum gas
engines are fitted with a very low residual exhaust value.
Drive: A load gearbox with gear oil cooler and torque converter is flanged directly onto
the engine. This transfers the power to the drive axle (12).
The direction lever on the operating console selects forwards/reverse or neutral.
Steering: Hydrostatic steering with a steering cylinder integrated into the steering axle
(10). The steering axle is fully floating in the frame to ensure good ground holding even
on uneven surfaces.
Brakes: The creep/brake pedal operates two hydraulic drum brakes acting on the drive
wheels. The drum brakes adjust automatically for wear. The parking brake acts
mechanically via Bowden cables on the drum brakes when the parking brake lever is
operated.
Wheels: All wheels are within the truck contour. The tyres are either pneumatic or
super--elastic tyres.
Hydraulic System: The hydraulic system gear pump is driven by the engine via the
secondary take--off from the load gears. The pump speed and hence the transport
volume is controlled by the engine speed via the accelerator pedal.
The hydraulic functions are controlled by the control lever via a multiple control valve.
Electrical System: 12 Volt system with starter battery and 3--phase alternator with
integral regulator. The starting repeat block prevents incorrect operation during
starting and a safety circuit allows the engine to start only when the direction lever is in
neutral. For diesel engines, a fast preglow system is fitted, whereas LPG engines have
a contactless electronic ignition system for fast easy starting of the engine. The engine
is turned off using the ignition/starter switch.
f

B4 1206.GB
2.2 Mast
Mast: The trucks are fitted with tilting telescopic clear--view masts. Lifting cylinders (1)
arranged behind the profile of the mast (3) raise the inner mast. The load chains (2) with
pulley deflection raise the carriage (13) at the same time. The fork (14) is adjustably
mounted on the carriage. Adjustable side rollers and sliders absorb the lateral pressure
on the carriage from an unbalanced load.
In the double telescopic mast (ZT), lift is achieved by extending the inner mast only. For
double twin--lift masts (ZZ) and triple twin--lift masts (DZ), first the carriage with load
chains is raised via a short centrally--mounted cylinder and thus the first lift is possible
without altering the truck height (special clearance lift). Only then is the inner mast
extended.
Attachments: Mechanical and hydraulic attachments can be fitted (optional
equipment).
2.3 Changes in operational requirements
Should the operation of your frontlift change so that additional features such as lights,
cab or auxiliary hydraulics, sideshift etc. are required, only officially approved
attachments or ancillary equipment may be used. Consult your nearest Depot or
Distributor for advice regarding any changes in operating or load handling procedures,
which would necessitate alterations to the truck or ancillary equipment.
Under no circumstances should any unauthorised addition or modification be made to
the truck, mast or attachment as originally supplied.
IMPORTANT
If the frontlift is modified or used with attachments other than those originally supplied,
new rating plates must be affixed in the cab and in the European Economic Area (EEA)
countries the truck must be re-certified for conformity to the Machinery Directive
98/37/EEC as amended.
2.4 Safety devices
In addition to the driver’s overhead guard , the battery isolation switch and key operated
ignition switch are classed as safety devices.
Battery isolation switch: The battery is connected and the truck is ready to run when
the battery isolation switch is raised. The battery is isolated when the battery isolation
switch is in the depressed position.
Key operated ignition switch: The removal of an ignition key by an authorized driver
upon leaving the truck, will prevent the truck from being operated by any unauthorized
person. The driver may not give the ignition key to another person without
authorization.
B4 1206.GB
2.2 Mast
Mast: The trucks are fitted with tilting telescopic clear--view masts. Lifting cylinders (1)
arranged behind the profile of the mast (3) raise the inner mast. The load chains (2) with
pulley deflection raise the carriage (13) at the same time. The fork (14) is adjustably
mounted on the carriage. Adjustable side rollers and sliders absorb the lateral pressure
on the carriage from an unbalanced load.
In the double telescopic mast (ZT), lift is achieved by extending the inner mast only. For
double twin--lift masts (ZZ) and triple twin--lift masts (DZ), first the carriage with load
chains is raised via a short centrally--mounted cylinder and thus the first lift is possible
without altering the truck height (special clearance lift). Only then is the inner mast
extended.
Attachments: Mechanical and hydraulic attachments can be fitted (optional
equipment).
2.3 Changes in operational requirements
Should the operation of your frontlift change so that additional features such as lights,
cab or auxiliary hydraulics, sideshift etc. are required, only officially approved
attachments or ancillary equipment may be used. Consult your nearest Depot or
Distributor for advice regarding any changes in operating or load handling procedures,
which would necessitate alterations to the truck or ancillary equipment.
Under no circumstances should any unauthorised addition or modification be made to
the truck, mast or attachment as originally supplied.
IMPORTANT
If the frontlift is modified or used with attachments other than those originally supplied,
new rating plates must be affixed in the cab and in the European Economic Area (EEA)
countries the truck must be re-certified for conformity to the Machinery Directive
98/37/EEC as amended.
2.4 Safety devices
In addition to the driver’s overhead guard , the battery isolation switch and key operated
ignition switch are classed as safety devices.
Battery isolation switch: The battery is connected and the truck is ready to run when
the battery isolation switch is raised. The battery is isolated when the battery isolation
switch is in the depressed position.
Key operated ignition switch: The removal of an ignition key by an authorized driver
upon leaving the truck, will prevent the truck from being operated by any unauthorized
person. The driver may not give the ignition key to another person without
authorization.

B5
1206.GB
3 Technical Data -- Standard Equipment
Data to VDI 2198, subject to technical alterations and supplements
h4
h6
h7
h3
h1
h2
S
lL
2
y
xC
Q
m1m2
B
d
e
b
A
B5
1206.GB
3 Technical Data -- Standard Equipment
Data to VDI 2198, subject to technical alterations and supplements
h4
h6
h7
h3
h1
h2
S
lL
2
y
xC
Q
m1m2
B
d
e
b
A

B6 1206.GB
Specification sheet for lift trucks DFG 316--320
No. Description Code
(Unit) AX-J
1. Manufacturer Jungheinrich Jungheinrich
1.2 Model Name DFG 316 DFG 320
o
n
1.3 Drive: Electric, Diesel, Gasolene, LPG, other Diesel Diesel
f
icatio
n
1.4 Steering: Hand, Pedestrian, Standing, Seated, Order
Picking Seated Seated
p
ecifi
1.5 Load Capacity Q(t) 1,6 2,0
Sp
e
1.6 Load Centre c(mm) 500 500
S
1.8 Load Distance x(mm) 395 395
1.9 Wheel Base y(mm) 1400 1400
2.1 Weight--unladen (kg) 3020 3270
g
ht
2.2 Axle Loading laden, front/rear (kg) 4000/620 4600/670
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 1320/1700 1240/2030
W
Longitudinal stability 1,66 1,59
is
3.1 Tyre type: Cushion, Super Elastic, Pneumatic,
Polyurethan SE(L)/SE(L) SE(L)/SE(L)
a
ssi
s
3.2 Tyre Size: front 6.50--10 (14PR) 6.50--10 (14PR)
/
Ch
a
3.3 Tyre Size: rear 18x7--8 (16PR) 18x7--8 (16PR)
e
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2
W
he
e
3.6 Track width, front b10(mm) 895 895
W
3.7 Track width, rear b11(mm) 870 (offset) 870 (offset)
4.1 Tilt of Mast/Carriage, forward/backward Grad. 7/10 7/10
4.2 Mast Height, lowered h1(mm) 2080 2080
4.3 Free Lift h2(mm) 100 100
4.4 Lift Height h3(mm) 3090 3090
4.5 Height of extended mast h4(mm) 3670 3670
4.7 Height of overhead guard (Cabin) h6(mm) 2130 2130
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1005/1065 1005/1065
s
4.12 Coupling height h10(mm) 375/545 375/545
ons
4.19 Overall Length l1(mm) 3245 3300
e
nsi
o
4.20 Length to Fork Face l2(mm) 2245 2300
D
ime
n
4.21 Overall Width b1/b2(mm) 1070 1070
Di
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 2A ISO 2A
4.24 Fork Carriage width / outside forks b3(mm) 1000/849 1000/849
4.31 Ground Clearance laden under mast m1(mm) 115 115
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 135 135
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3570 3615
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 3770 3815
4.35 Turning Radius Wa(mm) 1975 2020
5.1 Travel Speed laden/unladen (km/h) 18,7/19,0 18,4/18,7
e
5.2 Lifting Speed laden/unladen (m/s) 0,61/0,65 0,60/0,65
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,56/0,48 0,57/0,48
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 12,7/9,0 12,6/8,2
e
rfo
r
5.7 Gradeability laden/unladen (%) 26/23 23/21
Pe
5.9 Acceleration time, laden/unladen s5,0/4,5 5,1/4,4
5.10 Service brake type mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 404C.22 404C.22
n
e
7.2 Engine Output to ISO 1585 (kw) 34,1 34,1
n
gin
e
7.3 Rated Rotation (1/min) 2400 2400
En
g
7.4 Nº of Cylinders/Displacement (/cm#)4/2216 4/2216
max. torque Nm/rpm 143/1800 135/1900
8.1 Type of Drive Control hydrodyn. hydrodyn.
h
ers
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160
O
th
e
8.3 Oil flow for attachments l/min 45 45
O
8.4 Noise Level at Operator’s Ear dB(A) <80 <80
B6 1206.GB
Specification sheet for lift trucks DFG 316--320
No. Description Code
(Unit) AX-J
1. Manufacturer Jungheinrich Jungheinrich
1.2 Model Name DFG 316 DFG 320
o
n
1.3 Drive: Electric, Diesel, Gasolene, LPG, other Diesel Diesel
f
icatio
n
1.4 Steering: Hand, Pedestrian, Standing, Seated, Order
Picking Seated Seated
p
ecifi
1.5 Load Capacity Q(t) 1,6 2,0
Sp
e
1.6 Load Centre c(mm) 500 500
S
1.8 Load Distance x(mm) 395 395
1.9 Wheel Base y(mm) 1400 1400
2.1 Weight--unladen (kg) 3020 3270
g
ht
2.2 Axle Loading laden, front/rear (kg) 4000/620 4600/670
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 1320/1700 1240/2030
W
Longitudinal stability 1,66 1,59
is
3.1 Tyre type: Cushion, Super Elastic, Pneumatic,
Polyurethan SE(L)/SE(L) SE(L)/SE(L)
a
ssi
s
3.2 Tyre Size: front 6.50--10 (14PR) 6.50--10 (14PR)
/
Ch
a
3.3 Tyre Size: rear 18x7--8 (16PR) 18x7--8 (16PR)
e
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2
W
he
e
3.6 Track width, front b10(mm) 895 895
W
3.7 Track width, rear b11(mm) 870 (offset) 870 (offset)
4.1 Tilt of Mast/Carriage, forward/backward Grad. 7/10 7/10
4.2 Mast Height, lowered h1(mm) 2080 2080
4.3 Free Lift h2(mm) 100 100
4.4 Lift Height h3(mm) 3090 3090
4.5 Height of extended mast h4(mm) 3670 3670
4.7 Height of overhead guard (Cabin) h6(mm) 2130 2130
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1005/1065 1005/1065
s
4.12 Coupling height h10(mm) 375/545 375/545
ons
4.19 Overall Length l1(mm) 3245 3300
e
nsi
o
4.20 Length to Fork Face l2(mm) 2245 2300
D
ime
n
4.21 Overall Width b1/b2(mm) 1070 1070
Di
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 2A ISO 2A
4.24 Fork Carriage width / outside forks b3(mm) 1000/849 1000/849
4.31 Ground Clearance laden under mast m1(mm) 115 115
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 135 135
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3570 3615
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 3770 3815
4.35 Turning Radius Wa(mm) 1975 2020
5.1 Travel Speed laden/unladen (km/h) 18,7/19,0 18,4/18,7
e
5.2 Lifting Speed laden/unladen (m/s) 0,61/0,65 0,60/0,65
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,56/0,48 0,57/0,48
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 12,7/9,0 12,6/8,2
e
rfo
r
5.7 Gradeability laden/unladen (%) 26/23 23/21
Pe
5.9 Acceleration time, laden/unladen s5,0/4,5 5,1/4,4
5.10 Service brake type mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 404C.22 404C.22
n
e
7.2 Engine Output to ISO 1585 (kw) 34,1 34,1
n
gin
e
7.3 Rated Rotation (1/min) 2400 2400
En
g
7.4 Nº of Cylinders/Displacement (/cm#)4/2216 4/2216
max. torque Nm/rpm 143/1800 135/1900
8.1 Type of Drive Control hydrodyn. hydrodyn.
h
ers
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160
O
th
e
8.3 Oil flow for attachments l/min 45 45
O
8.4 Noise Level at Operator’s Ear dB(A) <80 <80

B7
1206.GB
Specification sheet for lift trucks TFG 316/320
No. Description Code
(Unit) AX-J
1. Manufacturer Jungheinrich Jungheinrich
1.2 Model Name TFG 316 TFG 320
o
n
1.3 Drive: Electric, Diesel, Gasolene, LPG, other LPG LPG
f
icatio
n
1.4 Steering: Hand, Pedestrian, Standing, Seated, Order
Picking Seated Seated
ecifi
1.5 Load Capacity Q(t) 1,6 2,0
Sp
e
1.6 Load Centre c(mm) 500 500
S
1.8 Load Distance x(mm) 395 395
1.9 Wheel Base y(mm) 1400 1400
2.1 Weight--unladen (kg) 3000 3250
g
ht
2.2 Axle Loading laden, front/rear (kg) 4030/570 4630/620
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 1270/1730 1190/2060
W
Longitudinal stability 1,69 1,61
is
3.1 Tyre type: Cushion, Super Elastic, Pneumatic,
Polyurethan SE(L)/SE(L) SE(L)/SE(L)
a
ssi
s
3.2 Tyre Size: front 6.50--10 (14PR) 6.50--10 (14PR)
/
Ch
a
3.3 Tyre Size: rear 18x7--8 (16PR) 18x7--8 (16PR)
e
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2
W
he
e
3.6 Track width, front b10(mm) 895 895
W
3.7 Track width, rear b11(mm) 870 (offset) 870 (offset)
4.1 Tilt of Mast/Carriage, forward/backward Grad. 7/10 7/10
4.2 Mast Height, lowered h1(mm) 2080 2080
4.3 Free Lift h2(mm) 100 100
4.4 Lift Height h3(mm) 3090 3090
4.5 Height of extended mast h4(mm) 3670 3670
4.7 Height of overhead guard (Cabin) h6(mm) 2130 2130
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1005/1065 1005/1065
s
4.12 Coupling height h10(mm) 375/545 375/545
ons
4.19 Overall Length l1(mm) 3245 3300
e
nsi
o
4.20 Length to Fork Face l2(mm) 2245 2300
D
ime
n
4.21 Overall Width b1/b2(mm) 1070 1070
Di
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 2A ISO 2A
4.24 Fork Carriage width / outside forks b3(mm) 1000/849 1000/849
4.31 Ground Clearance laden under mast m1(mm) 115 115
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 135 135
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3570 3615
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 3770 3815
4.35 Turning Radius Wa(mm) 1975 2020
5.1 Travel Speed laden/unladen (km/h) 18,5/19,5 18/19
e
5.2 Lifting Speed laden/unladen (m/s) 0,56/0,65 0,55/0,65
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,56/0,48 0,57/0,48
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 10,1/8,6 9,8/7,8
e
rfo
r
5.7 Gradeability laden/unladen (%) 24/22 22/20
Pe
5.9 Acceleration time, laden/unladen s5,2/4,6 5,4/4,7
5.10 Service brake type mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model FE FE
n
e
7.2 Engine Output to ISO 1585 (kw) 26,0 26,0
n
gin
e
7.3 Rated Rotation (1/min) 2400 2400
En
g
7.4 Nº of Cylinders/Displacement (/cm#)4/1988 4/1988
max. torque Nm/rpm 120/1600 120/1600
8.1 Type of Drive Control hydrodyn. hydrodyn.
h
ers
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160
O
th
e
8.3 Oil flow for attachments l/min 45 45
O
8.4 Noise Level at Operator’s Ear dB(A) <80 <80
B7
1206.GB
Specification sheet for lift trucks TFG 316/320
No. Description Code
(Unit) AX-J
1. Manufacturer Jungheinrich Jungheinrich
1.2 Model Name TFG 316 TFG 320
o
n
1.3 Drive: Electric, Diesel, Gasolene, LPG, other LPG LPG
f
icatio
n
1.4 Steering: Hand, Pedestrian, Standing, Seated, Order
Picking Seated Seated
ecifi
1.5 Load Capacity Q(t) 1,6 2,0
Sp
e
1.6 Load Centre c(mm) 500 500
S
1.8 Load Distance x(mm) 395 395
1.9 Wheel Base y(mm) 1400 1400
2.1 Weight--unladen (kg) 3000 3250
g
ht
2.2 Axle Loading laden, front/rear (kg) 4030/570 4630/620
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 1270/1730 1190/2060
W
Longitudinal stability 1,69 1,61
is
3.1 Tyre type: Cushion, Super Elastic, Pneumatic,
Polyurethan SE(L)/SE(L) SE(L)/SE(L)
a
ssi
s
3.2 Tyre Size: front 6.50--10 (14PR) 6.50--10 (14PR)
/
Ch
a
3.3 Tyre Size: rear 18x7--8 (16PR) 18x7--8 (16PR)
e
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2
W
he
e
3.6 Track width, front b10(mm) 895 895
W
3.7 Track width, rear b11(mm) 870 (offset) 870 (offset)
4.1 Tilt of Mast/Carriage, forward/backward Grad. 7/10 7/10
4.2 Mast Height, lowered h1(mm) 2080 2080
4.3 Free Lift h2(mm) 100 100
4.4 Lift Height h3(mm) 3090 3090
4.5 Height of extended mast h4(mm) 3670 3670
4.7 Height of overhead guard (Cabin) h6(mm) 2130 2130
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1005/1065 1005/1065
s
4.12 Coupling height h10(mm) 375/545 375/545
ons
4.19 Overall Length l1(mm) 3245 3300
e
nsi
o
4.20 Length to Fork Face l2(mm) 2245 2300
D
ime
n
4.21 Overall Width b1/b2(mm) 1070 1070
Di
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 2A ISO 2A
4.24 Fork Carriage width / outside forks b3(mm) 1000/849 1000/849
4.31 Ground Clearance laden under mast m1(mm) 115 115
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 135 135
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3570 3615
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 3770 3815
4.35 Turning Radius Wa(mm) 1975 2020
5.1 Travel Speed laden/unladen (km/h) 18,5/19,5 18/19
e
5.2 Lifting Speed laden/unladen (m/s) 0,56/0,65 0,55/0,65
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,56/0,48 0,57/0,48
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 10,1/8,6 9,8/7,8
e
rfo
r
5.7 Gradeability laden/unladen (%) 24/22 22/20
Pe
5.9 Acceleration time, laden/unladen s5,2/4,6 5,4/4,7
5.10 Service brake type mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model FE FE
n
e
7.2 Engine Output to ISO 1585 (kw) 26,0 26,0
n
gin
e
7.3 Rated Rotation (1/min) 2400 2400
En
g
7.4 Nº of Cylinders/Displacement (/cm#)4/1988 4/1988
max. torque Nm/rpm 120/1600 120/1600
8.1 Type of Drive Control hydrodyn. hydrodyn.
h
ers
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160
O
th
e
8.3 Oil flow for attachments l/min 45 45
O
8.4 Noise Level at Operator’s Ear dB(A) <80 <80

B8 1206.GB
Specification sheet for lift trucks DFG 420--430
No. Description Code
(Unit) BX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name DFG 420 DFG 425 DFG 430
o
n
1.3 Drive: Electric, Diesel, Gasolene, LPG, other Diesel Diesel Diesel
f
icatio
n
1.4 Steering: Hand, Pedestrian, Standing, Seated, Order
Picking Seated Seated Seated
ecifi
1.5 Load Capacity Q(t) 2,0 2,5 3,0
Sp
e
1.6 Load Centre c(mm) 500 500 500
S
1.8 Load Distance x(mm) 450 450 480
1.9 Wheel Base y(mm) 1685 1685 1685
2.1 Weight--unladen (kg) 3760 4190 4540
g
ht
2.2 Axle Loading laden, front/rear (kg) 5220/540 5820/870 6680/860
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2000/1760 1840/2350 1850/2690
W
Longitudinal stability 1,54 1,65 1,48
is
3.1 Tyre type: Cushion, Super Elastic, Pneumatic,
Polyurethan SE(L)/SE(L) SE(L)/SE(L) SE(L)/SE(L)
a
ssi
s
3.2 Tyre Size: front 7.00--12 (12PR) 7.00--12 (12PR) 27x10--12 (14PR)
/
Ch
a
3.3 Tyre Size: rear 6.50--10 (10PR) 6.50--10 (10PR) 6.50--10 (10PR)
e
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
W
he
e
3.6 Track width, front b10(mm) 990 990 1045
W
3.7 Track width, rear b11(mm) 938 (offset) 938 (offset) 938
4.1 Tilt of Mast/Carriage, forward/backward Grad. 6/6 6/6 6/6
4.2 Mast Height, lowered h1(mm) 2300 2300 2300
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3300 3300 3300
4.5 Height of extended mast h4(mm) 3896 3896 3896
4.7 Height of overhead guard (Cabin) h6(mm) 2220 2220 2220
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1095/1065 1095/1065 1095/1065
ns
4.12 Coupling height h10(mm) 440/615 440/615 440/615
n
sio
n
4.19 Overall Length l1(mm) 3515 3525 3640
m
en
s
4.20 Length to Fork Face l2(mm) 2515 2525 2640
Di
m
4.21 Overall Width b1/b2(mm) 1170 1170 1285
D
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000 50/125/1000
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 2A ISO 2A ISO 3A
4.31 Ground Clearance laden under mast m1(mm) 125 125 125
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 132 132 142
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3925 3935 4050
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4125 4135 4250
4.35 Turning Radius Wa(mm) 2265 2275 2360
5.1 Travel Speed laden/unladen (km/h) 18,7/18,9 18,5/18,7 18,6/18,8
e
5.2 Lifting Speed laden/unladen (m/s) 0,56/0,60 0,56/0,60 0,55/0,60
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,53/0,55 0,53/0,55 0,55/0,52
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 16,9/11,8 16,7/10,8 16,6/12,2
e
rfo
r
5.7 Gradeability laden/unladen (%) 31/31 26/25 22/27
Pe
5.9 Acceleration time, laden/unladen s5,0/4,6 5,12/4,50 5,5/4,7
5.10 Service brake type mech./hydr. mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 704.30/704.26
(12.03 an later)
704.30/704.26
(12.03 an later)
704.30/704.26
(12.03 an later)
ne
7.2 Engine Output to ISO 1585 (kw) 40 40 40
E
ngi
n
7.3 Rated Rotation (1/min) 2100 2100 2100
E
n
7.4 Nº of Cylinders/Displacement (/cm#)4/2955 4/2955 4/2955
max. torque Nm/rpm 190/1600 190/1600 190/1600
8.1 Type of Drive Control hydrodyn. hydrodyn. hydrodyn.
h
ers
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160 160
O
th
e
8.3 Oil flow for attachments l/min 60 60 60
O
8.4 Noise Level at Operator’s Ear dB(A) <80 <80 <80
B8 1206.GB
Specification sheet for lift trucks DFG 420--430
No. Description Code
(Unit) BX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name DFG 420 DFG 425 DFG 430
o
n
1.3 Drive: Electric, Diesel, Gasolene, LPG, other Diesel Diesel Diesel
f
icatio
n
1.4 Steering: Hand, Pedestrian, Standing, Seated, Order
Picking Seated Seated Seated
ecifi
1.5 Load Capacity Q(t) 2,0 2,5 3,0
Sp
e
1.6 Load Centre c(mm) 500 500 500
S
1.8 Load Distance x(mm) 450 450 480
1.9 Wheel Base y(mm) 1685 1685 1685
2.1 Weight--unladen (kg) 3760 4190 4540
g
ht
2.2 Axle Loading laden, front/rear (kg) 5220/540 5820/870 6680/860
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2000/1760 1840/2350 1850/2690
W
Longitudinal stability 1,54 1,65 1,48
is
3.1 Tyre type: Cushion, Super Elastic, Pneumatic,
Polyurethan SE(L)/SE(L) SE(L)/SE(L) SE(L)/SE(L)
a
ssi
s
3.2 Tyre Size: front 7.00--12 (12PR) 7.00--12 (12PR) 27x10--12 (14PR)
/
Ch
a
3.3 Tyre Size: rear 6.50--10 (10PR) 6.50--10 (10PR) 6.50--10 (10PR)
e
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
W
he
e
3.6 Track width, front b10(mm) 990 990 1045
W
3.7 Track width, rear b11(mm) 938 (offset) 938 (offset) 938
4.1 Tilt of Mast/Carriage, forward/backward Grad. 6/6 6/6 6/6
4.2 Mast Height, lowered h1(mm) 2300 2300 2300
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3300 3300 3300
4.5 Height of extended mast h4(mm) 3896 3896 3896
4.7 Height of overhead guard (Cabin) h6(mm) 2220 2220 2220
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1095/1065 1095/1065 1095/1065
ns
4.12 Coupling height h10(mm) 440/615 440/615 440/615
n
sio
n
4.19 Overall Length l1(mm) 3515 3525 3640
m
en
s
4.20 Length to Fork Face l2(mm) 2515 2525 2640
Di
m
4.21 Overall Width b1/b2(mm) 1170 1170 1285
D
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000 50/125/1000
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 2A ISO 2A ISO 3A
4.31 Ground Clearance laden under mast m1(mm) 125 125 125
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 132 132 142
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3925 3935 4050
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4125 4135 4250
4.35 Turning Radius Wa(mm) 2265 2275 2360
5.1 Travel Speed laden/unladen (km/h) 18,7/18,9 18,5/18,7 18,6/18,8
e
5.2 Lifting Speed laden/unladen (m/s) 0,56/0,60 0,56/0,60 0,55/0,60
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,53/0,55 0,53/0,55 0,55/0,52
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 16,9/11,8 16,7/10,8 16,6/12,2
e
rfo
r
5.7 Gradeability laden/unladen (%) 31/31 26/25 22/27
Pe
5.9 Acceleration time, laden/unladen s5,0/4,6 5,12/4,50 5,5/4,7
5.10 Service brake type mech./hydr. mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 704.30/704.26
(12.03 an later)
704.30/704.26
(12.03 an later)
704.30/704.26
(12.03 an later)
ne
7.2 Engine Output to ISO 1585 (kw) 40 40 40
E
ngi
n
7.3 Rated Rotation (1/min) 2100 2100 2100
E
n
7.4 Nº of Cylinders/Displacement (/cm#)4/2955 4/2955 4/2955
max. torque Nm/rpm 190/1600 190/1600 190/1600
8.1 Type of Drive Control hydrodyn. hydrodyn. hydrodyn.
h
ers
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160 160
O
th
e
8.3 Oil flow for attachments l/min 60 60 60
O
8.4 Noise Level at Operator’s Ear dB(A) <80 <80 <80

B9
1206.GB
Specification sheet for lift trucks TFG 420--430
No. Description Code
(Unit) BX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name TFG 420 TFG 425 TFG 430
o
n
1.3 Drive: Electric, Diesel, Gasolene, LPG, other LPG LPG LPG
f
icatio
n
1.4 Steering: Hand, Pedestrian, Standing, Seated, Order
Picking Seated Seated Seated
ecifi
1.5 Load Capacity Q(t) 2,0 2,5 3,0
Sp
e
1.6 Load Centre c(mm) 500 500 500
S
1.8 Load Distance x(mm) 450 450 480
1.9 Wheel Base y(mm) 1685 1685 1685
2.1 Weight--unladen (kg) 3730 4160 4510
g
ht
2.2 Axle Loading laden, front/rear (kg) 5200/530 5800/860 6660/850
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 1980/1750 1820/2340 1830/2680
W
Longitudinal stability 1,54 1,65 1,48
is
3.1 Tyre type: Cushion, Super Elastic, Pneumatic,
Polyurethan SE(L)/SE(L) SE(L)/SE(L) SE(L)/SE(L)
a
ssi
s
3.2 Tyre Size: front 7.00--12 (12PR) 7.00--12 (12PR) 27x10--12 (14PR)
/
Ch
a
3.3 Tyre Size: rear 6.50--10 (10PR) 6.50--10 (10PR) 6.50--10 (10PR)
e
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
W
he
e
3.6 Track width, front b10(mm) 990 990 1045
W
3.7 Track width, rear b11(mm) 938 (offset) 938 (offset) 938
4.1 Tilt of Mast/Carriage, forward/backward Grad. 6/6 6/6 6/6
4.2 Mast Height, lowered h1(mm) 2300 2300 2300
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3300 3300 3300
4.5 Height of extended mast h4(mm) 3896 3896 3896
4.7 Height of overhead guard (Cabin) h6(mm) 2220 2220 2220
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1095/1065 1095/1065 1095/1065
ns
4.12 Coupling height h10(mm) 440/615 440/615 440/615
n
sio
n
4.19 Overall Length l1(mm) 3515 3525 3640
m
en
s
4.20 Length to Fork Face l2(mm) 2515 2525 2640
Di
m
4.21 Overall Width b1/b2(mm) 1170 1170 1285
D
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000 50/125/1000
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 2A ISO 2A ISO 3A
4.31 Ground Clearance laden under mast m1(mm) 125 125 125
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 132 132 142
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3925 3935 4050
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4125 4135 4250
4.35 Turning Radius Wa(mm) 2265 2275 2360
5.1 Travel Speed laden/unladen (km/h) 18,7/18,9 18,5/18,7 18,6/18,8
e
5.2 Lifting Speed laden/unladen (m/s) 0,56/0,60 0,56/0,60 0,55/0,60
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,53/0,55 0,53/0,55 0,55/0,52
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 16,4/11,7 16,2/10,8 16,1/12,1
e
rfo
r
5.7 Gradeability laden/unladen (%) 30/31 26/25 22/27
Pe
5.9 Acceleration time, laden/unladen s5,15/4,80 5,31/4,50 6,3/5,3
5.10 Service brake type mech.hydr. mech.hydr. mech.hydr.
7.1 Engine Manufacturer/Model 3.0 L4 3.0 L4 3.0 L4
n
e
7.2 Engine Output to ISO 1585 (kw) 44 44 44
n
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Displacement (/cm#)4/2966 4/2966 4/2966
max. torque Nm/rpm 196/1600 196/1600 196/1600
8.1 Type of Drive Control hydrodyn. hydrodyn. hydrodyn.
h
ers
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160 160
O
th
e
8.3 Oil flow for attachments l/min 60 60 60
O
8.4 Noise Level at Operator’s Ear dB(A) <80 <80 <80
B9
1206.GB
Specification sheet for lift trucks TFG 420--430
No. Description Code
(Unit) BX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name TFG 420 TFG 425 TFG 430
o
n
1.3 Drive: Electric, Diesel, Gasolene, LPG, other LPG LPG LPG
f
icatio
n
1.4 Steering: Hand, Pedestrian, Standing, Seated, Order
Picking Seated Seated Seated
ecifi
1.5 Load Capacity Q(t) 2,0 2,5 3,0
Sp
e
1.6 Load Centre c(mm) 500 500 500
S
1.8 Load Distance x(mm) 450 450 480
1.9 Wheel Base y(mm) 1685 1685 1685
2.1 Weight--unladen (kg) 3730 4160 4510
g
ht
2.2 Axle Loading laden, front/rear (kg) 5200/530 5800/860 6660/850
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 1980/1750 1820/2340 1830/2680
W
Longitudinal stability 1,54 1,65 1,48
is
3.1 Tyre type: Cushion, Super Elastic, Pneumatic,
Polyurethan SE(L)/SE(L) SE(L)/SE(L) SE(L)/SE(L)
a
ssi
s
3.2 Tyre Size: front 7.00--12 (12PR) 7.00--12 (12PR) 27x10--12 (14PR)
/
Ch
a
3.3 Tyre Size: rear 6.50--10 (10PR) 6.50--10 (10PR) 6.50--10 (10PR)
e
els/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
W
he
e
3.6 Track width, front b10(mm) 990 990 1045
W
3.7 Track width, rear b11(mm) 938 (offset) 938 (offset) 938
4.1 Tilt of Mast/Carriage, forward/backward Grad. 6/6 6/6 6/6
4.2 Mast Height, lowered h1(mm) 2300 2300 2300
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3300 3300 3300
4.5 Height of extended mast h4(mm) 3896 3896 3896
4.7 Height of overhead guard (Cabin) h6(mm) 2220 2220 2220
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1095/1065 1095/1065 1095/1065
ns
4.12 Coupling height h10(mm) 440/615 440/615 440/615
n
sio
n
4.19 Overall Length l1(mm) 3515 3525 3640
m
en
s
4.20 Length to Fork Face l2(mm) 2515 2525 2640
Di
m
4.21 Overall Width b1/b2(mm) 1170 1170 1285
D
4.22 Fork Dimension s/e/l(mm) 40/100/1000 40/100/1000 50/125/1000
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 2A ISO 2A ISO 3A
4.31 Ground Clearance laden under mast m1(mm) 125 125 125
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 132 132 142
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 3925 3935 4050
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4125 4135 4250
4.35 Turning Radius Wa(mm) 2265 2275 2360
5.1 Travel Speed laden/unladen (km/h) 18,7/18,9 18,5/18,7 18,6/18,8
e
5.2 Lifting Speed laden/unladen (m/s) 0,56/0,60 0,56/0,60 0,55/0,60
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,53/0,55 0,53/0,55 0,55/0,52
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 16,4/11,7 16,2/10,8 16,1/12,1
e
rfo
r
5.7 Gradeability laden/unladen (%) 30/31 26/25 22/27
Pe
5.9 Acceleration time, laden/unladen s5,15/4,80 5,31/4,50 6,3/5,3
5.10 Service brake type mech.hydr. mech.hydr. mech.hydr.
7.1 Engine Manufacturer/Model 3.0 L4 3.0 L4 3.0 L4
n
e
7.2 Engine Output to ISO 1585 (kw) 44 44 44
n
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Displacement (/cm#)4/2966 4/2966 4/2966
max. torque Nm/rpm 196/1600 196/1600 196/1600
8.1 Type of Drive Control hydrodyn. hydrodyn. hydrodyn.
h
ers
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160 160
O
th
e
8.3 Oil flow for attachments l/min 60 60 60
O
8.4 Noise Level at Operator’s Ear dB(A) <80 <80 <80

B10 1206.GB
Specification sheet for lift trucks DFG 540--550
No. Description Code
(Unit) CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name DFG 540 DFG 545 DFG 550
on
1.3 Drive: Electric, Diesel, Gasolene, LPG, other Diesel Diesel Diesel
c
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
e
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
S
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y(mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6140 6540 7080
g
ht
2.2 Axle Loading laden, front/rear (kg) 9100/1040 9980/1060 10700/1380
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2860/3280 2980/3560 2840/4240
W
Longitudinal stability
s
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L)/SE(L) SE(L)/SE(L)
a
ssis
3.2 Tyre Size: front 8.25--15 (18PR) 8.25--15 (18PR) 3.00--15 (18PR)
C
ha
s
3.3 Tyre Size: rear 7.00--12 (12PR) 7.00--12 (12PR) 7.00--12 (12PR)
e
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
W
hee
l
3.6 Track width, front b10(mm) 1165 1165 1165
W
h
3.7 Track width, rear b11(mm) 1163 1163 1163
4.1 Tilt of Mast/Carriage, forward/backward Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2350 2350 2350
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1225 1225 1225
4.12 Coupling height h10(mm) 535/700 535/700 535/700
n
s
4.19 Overall Length l1(mm) 4140 4140 4240
sio
n
4.20 Length to Fork Face l2(mm) 2990 2990 2990
m
en
s
4.21 Overall Width b1/b2(mm) 1400 1400 1400
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b31260 1260 1260
4.31 Ground Clearance laden under mast m1(mm) 190 190 190
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4440 4440 4555
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4640 4640 4755
4.35 Turning Radius Wa(mm) 2650 2650 2750
4.36 Smallest Distance to Pivot Point b13 900 900 900
5.1 Travel Speed laden/unladen (km/h) 24,5/25,4 23,5/24,8 22,3/24,3
e
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,55 0,51/0,55 0,50/0,55
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,52/0,38 0,52/0,38 0,52/0,38
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 34,00/16,50 34,00/16,5 34,00/16,5
e
rfo
r
5.7 Gradeability laden/unladen (%) 33,5/26,8 30,7/25,2 28/23,3
Pe
5.9 Acceleration time, laden/unladen s4,8/4,7 4,9/4,8 6,0/5,6
5.10 Service brake type mech./hydr. mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 1004.4 2 1004.4 2 1004.4 2
n
e
7.2 Engine Output to ISO 1585 (kw) 60 60 60
n
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Displacement (/cm#)4/4230 4/4230 4/4230
max. torque Nm/rpm
8.1 Type of Drive Control hydrodyn. hydrodyn. hydrodyn.
r
s
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160 160
t
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator’s Ear dB(A) 78 78 78
8.5 Trailer Coupling Type / DIN Type 15170 / type h 15170 / type h 15170 / type h
B10 1206.GB
Specification sheet for lift trucks DFG 540--550
No. Description Code
(Unit) CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name DFG 540 DFG 545 DFG 550
on
1.3 Drive: Electric, Diesel, Gasolene, LPG, other Diesel Diesel Diesel
c
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
e
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
S
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y(mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6140 6540 7080
g
ht
2.2 Axle Loading laden, front/rear (kg) 9100/1040 9980/1060 10700/1380
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2860/3280 2980/3560 2840/4240
W
Longitudinal stability
s
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L)/SE(L) SE(L)/SE(L)
a
ssis
3.2 Tyre Size: front 8.25--15 (18PR) 8.25--15 (18PR) 3.00--15 (18PR)
C
ha
s
3.3 Tyre Size: rear 7.00--12 (12PR) 7.00--12 (12PR) 7.00--12 (12PR)
e
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
W
hee
l
3.6 Track width, front b10(mm) 1165 1165 1165
W
h
3.7 Track width, rear b11(mm) 1163 1163 1163
4.1 Tilt of Mast/Carriage, forward/backward Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2350 2350 2350
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1225 1225 1225
4.12 Coupling height h10(mm) 535/700 535/700 535/700
n
s
4.19 Overall Length l1(mm) 4140 4140 4240
sio
n
4.20 Length to Fork Face l2(mm) 2990 2990 2990
m
en
s
4.21 Overall Width b1/b2(mm) 1400 1400 1400
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b31260 1260 1260
4.31 Ground Clearance laden under mast m1(mm) 190 190 190
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4440 4440 4555
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4640 4640 4755
4.35 Turning Radius Wa(mm) 2650 2650 2750
4.36 Smallest Distance to Pivot Point b13 900 900 900
5.1 Travel Speed laden/unladen (km/h) 24,5/25,4 23,5/24,8 22,3/24,3
e
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,55 0,51/0,55 0,50/0,55
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,52/0,38 0,52/0,38 0,52/0,38
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 34,00/16,50 34,00/16,5 34,00/16,5
e
rfo
r
5.7 Gradeability laden/unladen (%) 33,5/26,8 30,7/25,2 28/23,3
Pe
5.9 Acceleration time, laden/unladen s4,8/4,7 4,9/4,8 6,0/5,6
5.10 Service brake type mech./hydr. mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 1004.4 2 1004.4 2 1004.4 2
n
e
7.2 Engine Output to ISO 1585 (kw) 60 60 60
n
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Displacement (/cm#)4/4230 4/4230 4/4230
max. torque Nm/rpm
8.1 Type of Drive Control hydrodyn. hydrodyn. hydrodyn.
r
s
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160 160
t
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator’s Ear dB(A) 78 78 78
8.5 Trailer Coupling Type / DIN Type 15170 / type h 15170 / type h 15170 / type h

B11
1206.GB
Specification sheet for lift trucks DFG 540--550 (09/03 and later)
No. Description Code
(Unit) CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name DFG 540 DFG 545 DFG 550
on
1.3 Drive: Electric, Diesel, Gasolene, LPG, other Diesel Diesel Diesel
c
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
e
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
S
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y(mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6279 6669 7434
g
ht
2.2 Axle Loading laden, front/rear (kg) 8954/1325 9869/1300 10762/1673
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2810/3469 2937/3732 2795/4639
W
Longitudinal stability
s
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L)/SE(L) SE(L)/SE(L)
a
ssis
3.2 Tyre Size: front 3.00--15 (18PR) 3.00--15 (18PR) 3.00--15 (18PR)
C
ha
s
3.3 Tyre Size: rear 28 x 9 -- 15 28 x 9 -- 15 28 x 9 -- 15
e
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
W
hee
l
3.6 Track width, front b10(mm) 1180 1180 1170
W
h
3.7 Track width, rear b11(mm) 1160 1160 1160
4.1 Tilt of Mast/Carriage, forward/backward Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2370 2370 2370
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1255/1010 1255/1010 1255/1010
4.12 Coupling height h10(mm) 535/700 535/700 535/700
n
s
4.19 Overall Length l1(mm) 4145 4145 4260
sio
n
4.20 Length to Fork Face l2(mm) 2995 2995 3110
m
en
s
4.21 Overall Width b1/b2(mm) 1450 1450 1450
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b31260 1260 1260
4.31 Ground Clearance laden under mast m1(mm) 190 190 190
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4419 4419 4569
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4619 4619 4769
4.35 Turning Radius Wa(mm) 2655 2655 2790
4.36 Smallest Distance to Pivot Point b13 900 900 900
5.1 Travel Speed laden/unladen (km/h) 25,3/25,5 24,5/25,5 24,8/25,5
e
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,53 0,51/0,53 0,50/0,53
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,51/0,49 0,51/0,49 0,51/0,49
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 41,20/23,50 40,97/24,47 33,50/21,10
e
rfo
r
5.7 Gradeability laden/unladen (%) 36/34 34/33 25,5/25,7
Pe
5.9 Acceleration time, laden/unladen s5/4,5 5/4,5 5,1/4,5
5.10 Service brake type mech./hydr. mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 1104C--44 1104C--44 1104C--44
n
e
7.2 Engine Output to ISO 1585 (kw) 61,5 61,5 61,5
n
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Displacement (/cm#)4/4400 4/4400 4/4400
max. torque Nm/rpm 302/1400 302/1400 302/1400
8.1 Type of Drive Control hydrodyn. hydrodyn. hydrodyn.
r
s
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160 160
t
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator’s Ear dB(A) 78 78 78
8.5 Trailer Coupling Type / DIN Type 15170 / type h 15170 / type h 15170 / type h
B11
1206.GB
Specification sheet for lift trucks DFG 540--550 (09/03 and later)
No. Description Code
(Unit) CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name DFG 540 DFG 545 DFG 550
on
1.3 Drive: Electric, Diesel, Gasolene, LPG, other Diesel Diesel Diesel
c
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
e
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
S
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y(mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6279 6669 7434
g
ht
2.2 Axle Loading laden, front/rear (kg) 8954/1325 9869/1300 10762/1673
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2810/3469 2937/3732 2795/4639
W
Longitudinal stability
s
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L)/SE(L) SE(L)/SE(L)
a
ssis
3.2 Tyre Size: front 3.00--15 (18PR) 3.00--15 (18PR) 3.00--15 (18PR)
C
ha
s
3.3 Tyre Size: rear 28 x 9 -- 15 28 x 9 -- 15 28 x 9 -- 15
e
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
W
hee
l
3.6 Track width, front b10(mm) 1180 1180 1170
W
h
3.7 Track width, rear b11(mm) 1160 1160 1160
4.1 Tilt of Mast/Carriage, forward/backward Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2370 2370 2370
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1255/1010 1255/1010 1255/1010
4.12 Coupling height h10(mm) 535/700 535/700 535/700
n
s
4.19 Overall Length l1(mm) 4145 4145 4260
sio
n
4.20 Length to Fork Face l2(mm) 2995 2995 3110
m
en
s
4.21 Overall Width b1/b2(mm) 1450 1450 1450
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b31260 1260 1260
4.31 Ground Clearance laden under mast m1(mm) 190 190 190
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4419 4419 4569
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4619 4619 4769
4.35 Turning Radius Wa(mm) 2655 2655 2790
4.36 Smallest Distance to Pivot Point b13 900 900 900
5.1 Travel Speed laden/unladen (km/h) 25,3/25,5 24,5/25,5 24,8/25,5
e
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,53 0,51/0,53 0,50/0,53
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,51/0,49 0,51/0,49 0,51/0,49
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 41,20/23,50 40,97/24,47 33,50/21,10
e
rfo
r
5.7 Gradeability laden/unladen (%) 36/34 34/33 25,5/25,7
Pe
5.9 Acceleration time, laden/unladen s5/4,5 5/4,5 5,1/4,5
5.10 Service brake type mech./hydr. mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 1104C--44 1104C--44 1104C--44
n
e
7.2 Engine Output to ISO 1585 (kw) 61,5 61,5 61,5
n
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Displacement (/cm#)4/4400 4/4400 4/4400
max. torque Nm/rpm 302/1400 302/1400 302/1400
8.1 Type of Drive Control hydrodyn. hydrodyn. hydrodyn.
r
s
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160 160
t
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator’s Ear dB(A) 78 78 78
8.5 Trailer Coupling Type / DIN Type 15170 / type h 15170 / type h 15170 / type h

B12 1206.GB
Specification sheet for lift trucks TFG 540--550
No. Description Code
(Unit) CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name TFG 540 TFG 545 TFG 550
on
1.3 Drive: Electric, Diesel, Gasolene, LPG, other LPG LPG LPG
c
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
e
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
S
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y(mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6140 6540 7080
g
ht
2.2 Axle Loading laden, front/rear (kg) 9100/1040 9980/1060 10720/1360
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2860/3280 2980/3560 2840/4240
W
Longitudinal stability
s
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L)/SE(L) SE(L)/SE(L)
a
ssis
3.2 Tyre Size: front 8.25--15 (18PR) 8.25--15 (18PR) 3.00--15 (18PR)
C
ha
s
3.3 Tyre Size: rear 7.00--12 (12PR) 7.00--12 (12PR) 7.00--12 (12PR)
e
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
W
hee
l
3.6 Track width, front b10(mm) 1165 1165 1165
W
h
3.7 Track width, rear b11(mm) 1163 1163 1163
4.1 Tilt of Mast/Carriage, forward/backward Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2350 2350 2350
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1225 1225 1225
4.12 Coupling height h10(mm) 535/700 535/700 535/700
n
s
4.19 Overall Length l1(mm) 4140 4140 4240
sio
n
4.20 Length to Fork Face l2(mm) 2900 2900 3090
m
en
s
4.21 Overall Width b1/b2(mm) 1400 1400 1400
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b31260 1260 1260
4.31 Ground Clearance laden under mast m1(mm) 190 190 190
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4440 4440 4555
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4640 4640 4755
4.35 Turning Radius Wa(mm) 2650 2650 2750
4.36 Smallest Distance to Pivot Point b13 900 900 900
5.1 Travel Speed laden/unladen (km/h) 24,5/25,4 23,8/24,8 22,3/24,3
e
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,55 0,51/0,55 0,50/0,55
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,52/0,38 0,52/0,38 0,52/0,38
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 32,0/16,0 32,0/16,0 32,0/16,0
e
rfo
r
5.7 Gradeability laden/unladen (%) 33,5/26 30,7/24,5 28/22,6
Pe
5.9 Acceleration time, laden/unladen s5,6/4,5 5,7/4,7 6,3/4,8
5.10 Service brake type mech./hydr. mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 4.3 V6 4.3 V6 4.3 V6
n
e
7.2 Engine Output to ISO 1585 (kw) 67 67 67
n
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Displacement (/cm#)6/4294 6/4294 6/4294
max. torque Nm/rpm
8.1 Type of Drive Control hydrodyn. hydrodyn. hydrodyn.
r
s
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160 160
t
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator’s Ear dB(A) 78 78 78
8.5 Trailer Coupling Type / DIN Type 15170 / type h 15170 / type h 15170 / type h
B12 1206.GB
Specification sheet for lift trucks TFG 540--550
No. Description Code
(Unit) CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name TFG 540 TFG 545 TFG 550
on
1.3 Drive: Electric, Diesel, Gasolene, LPG, other LPG LPG LPG
c
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
e
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
S
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y(mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6140 6540 7080
g
ht
2.2 Axle Loading laden, front/rear (kg) 9100/1040 9980/1060 10720/1360
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2860/3280 2980/3560 2840/4240
W
Longitudinal stability
s
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L)/SE(L) SE(L)/SE(L)
a
ssis
3.2 Tyre Size: front 8.25--15 (18PR) 8.25--15 (18PR) 3.00--15 (18PR)
C
ha
s
3.3 Tyre Size: rear 7.00--12 (12PR) 7.00--12 (12PR) 7.00--12 (12PR)
e
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
W
hee
l
3.6 Track width, front b10(mm) 1165 1165 1165
W
h
3.7 Track width, rear b11(mm) 1163 1163 1163
4.1 Tilt of Mast/Carriage, forward/backward Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2350 2350 2350
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1225 1225 1225
4.12 Coupling height h10(mm) 535/700 535/700 535/700
n
s
4.19 Overall Length l1(mm) 4140 4140 4240
sio
n
4.20 Length to Fork Face l2(mm) 2900 2900 3090
m
en
s
4.21 Overall Width b1/b2(mm) 1400 1400 1400
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b31260 1260 1260
4.31 Ground Clearance laden under mast m1(mm) 190 190 190
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4440 4440 4555
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4640 4640 4755
4.35 Turning Radius Wa(mm) 2650 2650 2750
4.36 Smallest Distance to Pivot Point b13 900 900 900
5.1 Travel Speed laden/unladen (km/h) 24,5/25,4 23,8/24,8 22,3/24,3
e
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,55 0,51/0,55 0,50/0,55
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,52/0,38 0,52/0,38 0,52/0,38
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 32,0/16,0 32,0/16,0 32,0/16,0
e
rfo
r
5.7 Gradeability laden/unladen (%) 33,5/26 30,7/24,5 28/22,6
Pe
5.9 Acceleration time, laden/unladen s5,6/4,5 5,7/4,7 6,3/4,8
5.10 Service brake type mech./hydr. mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 4.3 V6 4.3 V6 4.3 V6
n
e
7.2 Engine Output to ISO 1585 (kw) 67 67 67
n
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Displacement (/cm#)6/4294 6/4294 6/4294
max. torque Nm/rpm
8.1 Type of Drive Control hydrodyn. hydrodyn. hydrodyn.
r
s
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160 160
t
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator’s Ear dB(A) 78 78 78
8.5 Trailer Coupling Type / DIN Type 15170 / type h 15170 / type h 15170 / type h

B13
1206.GB
Specification sheet for lift trucks TFG 540--550 (09/03 and later)
No. Description Code
(Unit) CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name TFG 540 TFG 545 TFG 550
on
1.3 Drive: Electric, Diesel, Gasolene, LPG, other LPG LPG LPG
c
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
e
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
S
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y(mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6279 6669 7434
g
ht
2.2 Axle Loading laden, front/rear (kg) 8954/1325 9869/1300 10762/1673
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2810/3469 2937/3732 2795/4639
W
Longitudinal stability
s
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L)/SE(L) SE(L)/SE(L)
a
ssis
3.2 Tyre Size: front 3.00--15 (18PR) 3.00--15 (18PR) 3.00--15 (18PR)
C
ha
s
3.3 Tyre Size: rear 28 x 9 -- 15 28 x 9 -- 15 28 x 9 -- 15
e
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
W
hee
l
3.6 Track width, front b10(mm) 1180 1180 1170
W
h
3.7 Track width, rear b11(mm) 1160 1160 1160
4.1 Tilt of Mast/Carriage, forward/backward Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2370 2370 2370
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1255/1010 1255/1010 1255/1010
4.12 Coupling height h10(mm) 535/700 535/700 535/700
n
s
4.19 Overall Length l1(mm) 4145 4145 4260
sio
n
4.20 Length to Fork Face l2(mm) 2995 2995 3110
m
en
s
4.21 Overall Width b1/b2(mm) 1400 1400 1400
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b31260 1260 1260
4.31 Ground Clearance laden under mast m1(mm) 190 190 190
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4419 4419 4569
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4619 4619 4769
4.35 Turning Radius Wa(mm) 2655 2655 2790
4.36 Smallest Distance to Pivot Point b13 900 900 900
5.1 Travel Speed laden/unladen (km/h) 24,4/25,8 23,8/25,8 22,3/25,8
e
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,53 0,51/0,53 0,50/0,53
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,51/0,49 0,51/0,49 0,51/0,49
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 38,40/19,40 38,10/20,40 31,00/16,50
e
rfo
r
5.7 Gradeability laden/unladen (%) 35,9/31 34/30 24,9/22
Pe
5.9 Acceleration time, laden/unladen s4,8/4,2 5,0/4,5 5,5/4,5
5.10 Service brake type mech./hydr. mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 4.3 V6 4.3 V6 4.3 V6
n
e
7.2 Engine Output to ISO 1585 (kw) 67 67 67
n
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Displacement (/cm#)6/4294 6/4294 6/4294
max. torque Nm/rpm
8.1 Type of Drive Control hydrodyn. hydrodyn. hydrodyn.
r
s
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160 160
t
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator’s Ear dB(A) 78 78 78
8.5 Trailer Coupling Type / DIN Type 15170 / type h 15170 / type h 15170 / type h
B13
1206.GB
Specification sheet for lift trucks TFG 540--550 (09/03 and later)
No. Description Code
(Unit) CX-J
1. Manufacturer Jungheinrich Jungheinrich Jungheinrich
1.2 Model Name TFG 540 TFG 545 TFG 550
on
1.3 Drive: Electric, Diesel, Gasolene, LPG, other LPG LPG LPG
c
ati
o
1.4 Steering: Hand, Pedestrian, Standing, Seated Seated Seated Seated
e
cifi
c
1.5 Load Capacity Q(t) 4,0 4,5 5,0
S
pe
c
1.6 Load Centre c(mm) 500 500 600
S
1.8 Load Distance x(mm) 564 564 579
1.9 Wheel Base y(mm) 1985 1985 1985
2.1 Weight--unladen (kg) 6279 6669 7434
g
ht
2.2 Axle Loading laden, front/rear (kg) 8954/1325 9869/1300 10762/1673
W
ei
g
2.3 Axle Loading unladen, front/rear (kg) 2810/3469 2937/3732 2795/4639
W
Longitudinal stability
s
3.1 Tyre type: Cushion, Super Elastic, Pneu., Polyurethan SE(L)/SE(L) SE(L)/SE(L) SE(L)/SE(L)
a
ssis
3.2 Tyre Size: front 3.00--15 (18PR) 3.00--15 (18PR) 3.00--15 (18PR)
C
ha
s
3.3 Tyre Size: rear 28 x 9 -- 15 28 x 9 -- 15 28 x 9 -- 15
e
ls/
C
3.5 Wheels, Numbers front/rear (x=traction) 2x/2 2x/2 2x/2
W
hee
l
3.6 Track width, front b10(mm) 1180 1180 1170
W
h
3.7 Track width, rear b11(mm) 1160 1160 1160
4.1 Tilt of Mast/Carriage, forward/backward Grad. 7/11 7/11 7/11
4.2 Mast Height, lowered h1(mm) 2540 2540 2540
4.3 Free Lift h2(mm) 150 150 150
4.4 Lift Height h3(mm) 3500 3500 3500
4.5 Height of extended mast h4(mm) 4200 4200 4350
4.7 Height of overhead guard (Cabin) h6(mm) 2370 2370 2370
4.8 Seat Height / Head clearance (SIP 100mm) h7(mm) 1255/1010 1255/1010 1255/1010
4.12 Coupling height h10(mm) 535/700 535/700 535/700
n
s
4.19 Overall Length l1(mm) 4145 4145 4260
sio
n
4.20 Length to Fork Face l2(mm) 2995 2995 3110
m
en
s
4.21 Overall Width b1/b2(mm) 1400 1400 1400
Di
m
4.22 Fork Dimension s/e/l(mm) 50/125/1150 50/125/1150 60/150/1150
D
4.23 Carriage DIN 15173, ISO 2328, Class/Form A,B ISO 3A ISO 3A ISO 4A
4.24 Fork Carriage Width b31260 1260 1260
4.31 Ground Clearance laden under mast m1(mm) 190 190 190
4.32 Ground Clearance at the centre of Wheel Base m2(mm) 230 230 230
4.33 Aisle width with pallet 1000x1200 transverse Ast(mm) 4419 4419 4569
4.34 Aisle width with pallet 800x1200 Pallet longitudinal Ast(mm) 4619 4619 4769
4.35 Turning Radius Wa(mm) 2655 2655 2790
4.36 Smallest Distance to Pivot Point b13 900 900 900
5.1 Travel Speed laden/unladen (km/h) 24,4/25,8 23,8/25,8 22,3/25,8
e
5.2 Lifting Speed laden/unladen (m/s) 0,52/0,53 0,51/0,53 0,50/0,53
a
nc
e
5.3 Lowering Speed laden/unladen (m/s) 0,51/0,49 0,51/0,49 0,51/0,49
o
rma
5.5 Draw-bar-pull laden/unladen (kN) 38,40/19,40 38,10/20,40 31,00/16,50
e
rfo
r
5.7 Gradeability laden/unladen (%) 35,9/31 34/30 24,9/22
Pe
5.9 Acceleration time, laden/unladen s4,8/4,2 5,0/4,5 5,5/4,5
5.10 Service brake type mech./hydr. mech./hydr. mech./hydr.
7.1 Engine Manufacturer/Model 4.3 V6 4.3 V6 4.3 V6
n
e
7.2 Engine Output to ISO 1585 (kw) 67 67 67
n
gin
e
7.3 Rated Rotation (1/min) 2200 2200 2200
En
g
7.4 Nº of Cylinders/Displacement (/cm#)6/4294 6/4294 6/4294
max. torque Nm/rpm
8.1 Type of Drive Control hydrodyn. hydrodyn. hydrodyn.
r
s
8.2 Hydraulic Oil Pressure for Attachments (bar) 160 160 160
t
her
s
8.3 Oil flow for attachments l/min 30 30 30
Ot
h
8.4 Noise Level at Operator’s Ear dB(A) 78 78 78
8.5 Trailer Coupling Type / DIN Type 15170 / type h 15170 / type h 15170 / type h