Jungheinrich ETV 110 User manual

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Operating InstructionsOperating Instructions
5046848250468482
ETV 110-116ETV 110-116
GG
07.1207.12
12.05 -12.05 -
ETV 112ETV 112
ETV 114ETV 114
ETV 116ETV 116
ETV 110ETV 110
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Declaration of ConformityDeclaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 HamburgJungheinrich AG, Am Stadtrand 35, D-22047 Hamburg
Manufacturer or authorized representative in the CommunityManufacturer or authorized representative in the Community
Additional informationAdditional information
Authorised signatoryAuthorised signatory
DateDate

EU DEU Declaeclaration of ration of ConformityConformity
The signatories hereby certify that the specified powered industrial truck conforms toThe signatories hereby certify that the specified powered industrial truck conforms to
the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Magne-the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Magne-
tic Compatibility, EMC) including their amendments as translated into national legisla-tic Compatibility, EMC) including their amendments as translated into national legisla-
tion of the member countries. The signatories are individually empowered in each casetion of the member countries. The signatories are individually empowered in each case
to compile the technical documentation.to compile the technical documentation.
TTyyppee OOppttiioonn SSeerriiaal l NNoo.. YYeeaar r oof f CCoonnssttrruuccttiioonn
ETV 110ETV 110
ETV 112ETV 112
ETV 114ETV 114
ETV 116ETV 116
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Important notes on transporting and mounting load lifting devicesImportant notes on transporting and mounting load lifting devices
to reach trucksto reach trucks
TransportTransport
Depending on the overall height of the lifting mast and the local conditions transportDepending on the overall height of the lifting mast and the local conditions transport
can be performed in three different wayscan be performed in three different ways
–– Standing, with the lifting mast mounted (for trucks with low overall height)Standing, with the lifting mast mounted (for trucks with low overall height)
–– Standing, with martially Standing, with martially mounted lifting mast mounted lifting mast tilted towards the tilted towards the overhead guard (foroverhead guard (for
trucks with medium overall height). Hydraulic line for the trucks with medium overall height). Hydraulic line for the lifting function is interrup-lifting function is interrup-
ted.ted.
–– Standing, with the lifting mast dismounted (for trucks with large overall height)Standing, with the lifting mast dismounted (for trucks with large overall height)
Safety Instructions for Assembly and CommissioningSafety Instructions for Assembly and Commissioning
ff The assembly of the truck on site, commissioning the truck and instructing the driverThe assembly of the truck on site, commissioning the truck and instructing the driver
must be carried out by personnel trained and authorised by the manufacturermust be carried out by personnel trained and authorised by the manufacturer
Connect the hydraulic lines to the basic machine / mast Connect the hydraulic lines to the basic machine / mast interface and commission theinterface and commission the
truck only after having installed the mast truck only after having installed the mast as per the instructions.as per the instructions.
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ForewordForeword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provideThe present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information issufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapterprovided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a pagestarts with page 1. The page identification consists of a chapter letter and a page
number.number.
For example: Page B 2 is the second page in chapter B.For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When The operating instructions detail different truck models. When operating and servicingoperating and servicing
the truck, make sure that the instructions apply to your truck model.the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the followingSafety instructions and important explanations are indicated by the following
graphics:graphics:
FF Used before safety instructions which must be observed to avoid danger toUsed before safety instructions which must be observed to avoid danger to
personnel.personnel.
MM Used before notices which must be observed to avoid material damage.Used before notices which must be observed to avoid material damage.
ZZ Used before notices and explanations.Used before notices and explanations.
tt Used to indicate standard equipment.Used to indicate standard equipment.
oo Used to indicate optional equipment.Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right toOur trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee ofalter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore particular features of the truck should therefore be inferred from the present operatingbe inferred from the present operating
instructionsinstructions..
CopyrightCopyright
Copyright of these operating instructions remains withCopyright of these operating instructions remains with JUNGHEINRICH AG.JUNGHEINRICH AG.
Jungheinrich AktiengesellschaftJungheinrich Aktiengesellschaft
Am Stadtrand 35Am Stadtrand 35
22047 Hamburg - GERMANY22047 Hamburg - GERMANY
Telephone: [phone]Telephone: [phone]
www.jungheinrich.comwww.jungheinrich.com
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IndexIndex
A A Correct Use and ApCorrect Use and Applicationplication
1 1 GenerGeneral al .............................................................................................................................................................................................. A A 11
2 2 CorrecCorrect t applicapplication ation ............................................................................................................................................................ A A 11
3 3 ApprovApproved ed applicapplication ation conditconditions ions .................................................................................................................. A A 11
4 4 PropriProprietor etor responresponsibilisibilities ties ........................................................................................................................................ A A 22
5 5 Adding Adding attachattachments ments and/or and/or accessaccessories ories .......................................................................................... A A 22
B B TrTruucck k DeDescscririptptioionn
1 1 ApplicApplication ation ...................................................................................................................................................................................... B B 11
2 2 AssembAssemblies lies and and FunctiFunctional onal DescrDescription iption ............................................................................................ B B 22
2.1 2.1 Truck ........Truck .............................................................................................................................................................................................. B B 33
2.2 2.2 Load Load handlihandling ..ng .......................................................................................................................................................................... B B 66
3 3 StandaStandard rd VersioVersion n SpecifSpecificatioications ns .................................................................................................................. B B 77
3.1 3.1 PerforPerformance mance data data ................................................................................................................................................................ B B 77
3.2 3.2 DimensDimensions ...........ions ....................................................................................................................................................................... B B 99
3.3 3.3 StandaStandard rd mast mast versioversion n dimensdimensions ........ions .................................................................................................. B B 1111
3.4 3.4 WeightWeights s .............................................................................................................................................................................................. B B 1111
3.5 3.5 WheelsWheels/tyres ........./tyres ..................................................................................................................................................................... B B 1111
3.6 3.6 BatterBattery ......y ............................................................................................................................................................................................ B B 1212
3.7 3.7 HydrauHydraulics ............lics .......................................................................................................................................................................... B B 1212
3.8 3.8 Mast Mast weightweights s .............................................................................................................................................................................. B B 1313
3.9 3.9 EN EN norms ..........norms .............................................................................................................................................................................. B B 1515
3.10 3.10 Conditions Conditions of of use ......................................................................use .......................................................................................... B B 1515
3.11 3.11 Electrical Electrical requirements requirements ................................................................................................................................................ B B 1616
4 4 IdentiIdentificatification on points points and and data data plates plates ........................................................................................................ B B 1717
4.1 4.1 Truck Truck data data plate plate .................................................................................................................................................................... B B 1818
4.2 4.2 Truck Truck load load chart chart (capac(capacity) ......ity) .............................................................................................................................. B B 1919
4.3 4.3 AttachAttachment ment load load chart chart .................................................................................................................................................. B B 1919
4.4 4.4 StabilStability ity ................................................................................................................................................................................................ B B 2020
C C TrTrananspsporort t anand d CoCommmmisissisiononiningg
1 1 TranspTransport ort .......................................................................................................................................................................................... C C 11
2 2 LiftinLifting g by by crane crane ........................................................................................................................................................................ C C 22
2.1 2.1 LiftinLifting tg the he basic basic truck truck by by crane crane ........................................................................................................................ C 3C 3
2.2 2.2 LiftiLifting ng the the basic basic truck truck and and cabin cabin by by crane ..........crane ............................................................................ C C 44
3 3 SecuriSecuring ng the the truck truck during during transptransport ort .......................................................................................................... C C 55
4 4 Using Using the the truck truck for for the the first first time time .................................................................................................................... C C 66
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D D BatBattertery y MaMaintintenaenancence, , ChaChargirging ng & & RepReplaclacemeementnt
1 1 Safety Safety regularegulations tions for for handlihandling ng acid acid batterbatteries .....ies ..................................................................... D D 11
2 2 BatterBattery y types types .............................................................................................................................................................................. D D 22
3 3 ExposiExposing ng the the batterbattery ....y .................................................................................................................................................. D D 33
4 4 ChargiCharging ng the the batterbattery y ........................................................................................................................................................ D D 77
5 5 BatterBattery y removaremoval l and and instalinstallation lation .................................................................................................................... D D 88
E E OOppeerraattiioonn
1 1 SafSafety ety RegRegulaulatiotions ns for for the the OpeOperatration ion of of ForForkliklift ft TruTrucks cks ............................................ E E 11
2 2 ControControls ls and and DisplaDisplays ys ................................................................................................................................................ E E 22
3 3 StartiStarting ng up up the the Truck Truck ...................................................................................................................................................... E E 66
3.1 3.1 Entry Entry and and exit exit ............................................................................................................................................................................ E E 77
3.2 3.2 SettiSetting ng up up the the operatoperator or positiposition on .................................................................................................................... E E 77
3.3 3.3 PrepaPreparing ring the the truck truck for for operatioperation ...on ............................................................................................................... E E 1313
3.4 3.4 EmergeEmergency ncy stop stop devicdevice ........e ...................................................................................................................................... E E 1414
3.5 3.5 TestinTesting g after after daily daily operatoperation ......ion .......................................................................................................................... E E 1515
4 4 IndustIndustrial rial Truck Truck OperatOperation ion ...................................................................................................................................... E E 1616
4.1 4.1 Safety Safety regularegulations tions for for truck truck operatoperation ion .................................................................................................. E E 1616
4.2 4.2 ProcedProcedure ure in in extraoextraordinarrdinary y situatsituations ions .................................................................................................... E E 1717
4.3 4.3 EmergeEmergency ncy DisconDisconnect .........nect ..................................................................................................................................... E E 1818
4.4 4.4 TravelTravel, , steeristeering, ng, brakinbraking ...g ......................................................................................................................................... E E 1919
4.5 4.5 AdjustAdjusting ing the the forks forks .............................................................................................................................................................. E E 2323
4.6 4.6 LiftinLifting g and and deposidepositing ting loads loads .................................................................................................................................. E E 2424
4.7 4.7 Mast Mast SupporSupport t Reach Reach ...................................................................................................................................................... E E 2626
4.8 4.8 EmergeEmergency ncy lowerilowering ..ng ...................................................................................................................................................... E E 2929
4.9 4.9 OperatOperating ing AttachmAttachments ents .............................................................................................................................................. E E 3030
4.10 4.10 Park Park the the truck truck safely safely ........................................................................................................................................................ E E 3535
5 5 DriverDriver’s ’s displadisplay y ........................................................................................................................................................................ E E 3636
5.1 5.1 DriveDriver’s r’s DisplaDisplay y LuminouLuminous s SymbolSymbols .......s ................................................................................................. E E 4040
5.2 5.2 Driver Driver Display Display SwitcheSwitches s ............................................................................................................................................ E E 4141
5.3 5.3 DriveDriver’s r’s DisplaDisplay y WarninWarning g MessagMessages es ...................................................................................................... E E 4141
6 6 KKeeyyppaad d ((CCAANNCCOODDE) E) ((oo) ....................................................................) .................................................................... E E 4747
6.1 6.1 Code Code lock ............lock ............................................................................................................................................................................ E E 4747
6.2 6.2 ParameParameters ters .................................................................................................................................................................................... E E 4848
6.3 6.3 ParameParameter ter SettinSettings gs .......................................................................................................................................................... E E 4949
7 7 IISSM M ((oo) ...............................................................................................) ............................................................................................... E E 5252
8 8 ChangiChanging ng truck truck parameparameters ters .................................................................................................................................. E E 5252
9 9 TroublTroubleshooteshooting ing .................................................................................................................................................................... E E 5353
10 10 Moving Moving the the truck truck withouwithout t a a batterbattery, y, recoverecovery ry .............................................................................. E E 5353
11 11 OptionOptional al equipmequipment .ent ......................................................................................................................................................... E E 5656
11.1 11.1 Headlights ................................................................................Headlights .................................................................................................... E E 5656
11.2 11.2 Beacon Beacon / / strobe strobe .................................................................................................................................................................. E E 5656
11.3 11.3 Limit Limit switch switch system / system / electelectrical lrical lift limift limit switit switch ch .......................................................................... E 57E 57
11.4 11.4 Clamp Clamp button button ............................................................................................................................................................................ E E 5959
11.5 11.5 Seat Seat heating heating .............................................................................................................................................................................. E E 5959
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11.6 11.6 12 V D12 V DC / 24 C / 24 V DC tV DC transforansformer rmer .................................................................................................................... E 59E 59
11.7 11.7 Weatherproof Weatherproof cab ...............................................................................cab ............................................................................... E E 6060
11.8 11.8 Parabolic Parabolic mirror mirror ...................................................................................................................................................................... E E 6161
11.9 11.9 RemovaRemovable load backresble load backrest t ........................................................................................................................................ E 62E 62
11.10 ISM 11.10 ISM access access module .............................................................................module ............................................................................. E E 6363
11.11 Assembly and 11.11 Assembly and hydraulic ports hydraulic ports of additional of additional attachments attachments ........................................ E 64E 64
F F FoForkrkliflift t TrTrucuck k MaMainintetenanancncee
1 1 OperatOperational ional safety safety and and enviroenvironmentanmental l protecprotection tion ................................................................ F F 11
2 2 MainteMaintenance nance safety safety regularegulations tions .................................................................................................................... F F 22
3 3 ServicServicing ing and and inspecinspection tion .......................................................................................................................................... F F 66
4 4 ETV ETV 110-11110-116 6 maintemaintenance nance checklchecklist ist ...................................................................................................... F F 77
5 5 ETV ETV 110-11110-116 6 maintemaintenance nance scheduschedule le .................................................................................................... F F 99
5.1 5.1 LubriLubricants cants and and LubriLubrication cation SchedulSchedule ...........e ......................................................................................... F F 1010
5.2 5.2 ConsumConsumables ables .......................................................................................................................................................................... F F 1111
5.3 5.3 Tank Tank CapaciCapacities ties .................................................................................................................................................................... F F 1212
6 6 MainteMaintenance nance InstruInstructions ctions ........................................................................................................................................ F F 1313
6.1 6.1 PreparPreparing ing the the truck truck for for maintemaintenance nance and and repairrepairs s ................................................................ F F 1313
6.2 6.2 Check Check fixing fixing of of the the wheels wheels .................................................................................................................................... F F 1313
6.3 6.3 RemoviRemoving ng the the seat seat panel panel ........................................................................................................................................ F F 1414
6.4 6.4 CheckChecking ing the the hydrauhydraulic lic oil oil level .....level ................................................................................................................. F F 1414
6.5 6.5 OpeninOpening g the the fuse fuse cover ........cover ...................................................................................................................................... F F 1515
6.6 6.6 OpeninOpening g the the instruinstrument ment panel .......panel ................................................................................................................... F F 1515
6.7 6.7 CheckChecking ing electrelectrical ical fuses fuses ........................................................................................................................................ F F 1616
6.8 6.8 RecommRecommissionissioning ..ing .............................................................................................................................................................. F F 1717
7 7 DecommDecommissionissioning ing the the industindustrial rial truck truck .................................................................................................... F F 1717
7.1 7.1 Prior Prior to to decommdecommissionissioning .....ing ................................................................................................................................... F F 1717
7.2 7.2 During During decommdecommissionissioning ....ing ...................................................................................................................................... F F 1717
7.3 7.3 RestorRestoring ing the the truck truck to to operatioperation on after after decommdecommissionissioning ..........ing ................................ F F 1818
8 8 SafSafety ety testests ts to to be be perperformformed ed at at intintervervals als and and aftafter er unusunusual ual incincideidents nts .. F F 1818
9 9 Final Final de-comde-commissiomissioning, ning, disposdisposal al .............................................................................................................. F F 1919
10 10 Human Human vibratvibration ion measumeasurement rement ...................................................................................................................... F F 1919
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AppendAppendixix
JH Traction Battery JH Traction Battery Operating InstructionsOperating Instructions
ZZ These operating instructions apply only to Jungheinrich battery models. If usingThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.another brand, refer to the manufacturer's operating instructions.
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BB
22
https://www.besttruckmanuals.com/

22

11
00
00
99
..
GG
BB
AA Correct Use aCorrect Use and Applicand Applicationtion
11 GGeenneerraall
The industrial truck described in the present operating instructions is designed forThe industrial truck described in the present operating instructions is designed for
lifting, lowering and transporting load units.lifting, lowering and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.It must be used, operated and serviced in accordance with the present instructions.
All other All other types of use types of use lie beyond the lie beyond the scope of application scope of application and can result and can result in damage toin damage to
personnel, the truck or property.personnel, the truck or property.
22 CCoorrrreecct at apppplliiccaattiioonn
FF The maximum load and load distance are iThe maximum load and load distance are indicated on the load chart and must not ndicated on the load chart and must not bebe
exceeded.exceeded.
The load must rest on the lThe load must rest on the load handler or be lifted by an oad handler or be lifted by an attachment approved by theattachment approved by the
manufacturer. The load must rest on the back of the fork carriage and centrallymanufacturer. The load must rest on the back of the fork carriage and centrally
between the forks.between the forks.
The following operations are permitted:The following operations are permitted:
–– Lifting and lowering of loads.Lifting and lowering of loads.
–– Transporting lowered loads.Transporting lowered loads.
The following operations are prohibited:The following operations are prohibited:
–– Travelling with a raised load (>30 cm).Travelling with a raised load (>30 cm).
–– Transporting hanging loads. Transporting hanging loads. If the truck If the truck is to be is to be operated with hanging operated with hanging loads, proofloads, proof
of sufficient safety distance under local operating conditions must be obtained fromof sufficient safety distance under local operating conditions must be obtained from
a specialist assessor.a specialist assessor.
–– Carrying and lifting passengers.Carrying and lifting passengers.
–– Pushing or pulling load units.Pushing or pulling load units.
33 AApppprroovveed d aapppplliiccaattiioon n ccoonnddiittiioonnss
FF Do not exceed the permissible surface anDo not exceed the permissible surface and spot load limits on the travel d spot load limits on the travel routes.routes.
At blind spots get a second person to assist.At blind spots get a second person to assist.
The driver must ensure that the loading ramp / bridge cannot move or come looseThe driver must ensure that the loading ramp / bridge cannot move or come loose
during loading / unloading.during loading / unloading.
–– Operation in industrial and commercial environments.Operation in industrial and commercial environments.
–– Permissible temperature range -20 °C to 40 °C.Permissible temperature range -20 °C to 40 °C.
–– Operation only on secure, level surfaces with sufficient capacity.Operation only on secure, level surfaces with sufficient capacity.
–– Operation only on routes that are visible and approved by the proprietor.Operation only on routes that are visible and approved by the proprietor.
–– Negotiating inclines up to a maximum of 15 %.Negotiating inclines up to a maximum of 15 %.
–– Do not negotiate Do not negotiate inclines crosswise or inclines crosswise or at an angle. at an angle. Loads must always Loads must always be carriedbe carried
on the end of the truck facing uphill.on the end of the truck facing uphill.
–– Operation in partially public traffic.Operation in partially public traffic.
ZZ Special equipment and authorisation are required if the truck is to be Special equipment and authorisation are required if the truck is to be constantly usedconstantly used
in extreme conditions.in extreme conditions.
The truck is not authorised for use in areas at risk of explosion.The truck is not authorised for use in areas at risk of explosion.
https://www.besttruckmanuals.com/

A 1A 1

11
00
00
99
..
GG
BB
44 PPrroopprriieettoor r rreessppoonnssiibbiilliittiieess
For the purposes of the present operating instructions the “proprietor” is defined asFor the purposes of the present operating instructions the “proprietor” is defined as
any natural or legal person who either uses the industrial truck himself, or on whoseany natural or legal person who either uses the industrial truck himself, or on whose
behalf it is used. In special behalf it is used. In special cases (e.g. leasing or renting) the prcases (e.g. leasing or renting) the proprietor is consideredoprietor is considered
the person who, in accordance with existing contractual agreements between thethe person who, in accordance with existing contractual agreements between the
owner and user of the industrial owner and user of the industrial truck, is charged with operational duties.truck, is charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose it isThe proprietor must ensure that the industrial truck is used only for the purpose it is
intended for and that danger to life intended for and that danger to life and limb of the user and third and limb of the user and third parties are excluded.parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be servicing and repair guidelines must be followed.followed.
The attachment must only be operated by trained and authorised personnel.The attachment must only be operated by trained and authorised personnel.
TheThe proprietor must ensure proprietor must ensure that all users that all users have read and have read and understood these operatingunderstood these operating
instructions.instructions.
MM Failure to comply with the operating instructions shall invalidate the Failure to comply with the operating instructions shall invalidate the warranty. The samewarranty. The same
applies if improper work is carried out on the truck by the customer or third partiesapplies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.without the permission of the manufacturer’s customer service department.
55 AAddddiinng ag attttaacchhmmeenntts as anndd//oor ar acccceessssoorriieess
The mounting or installation of additional equipment which affects or enhances theThe mounting or installation of additional equipment which affects or enhances the
performance of the forklift truck requires the performance of the forklift truck requires the written permission of the manufacturer.written permission of the manufacturer.
Local authority approval may also need to be obtained. Local authority approval doesLocal authority approval may also need to be obtained. Local authority approval does
not however constitute the manufacturer’s approval.not however constitute the manufacturer’s approval.
https://www.besttruckmanuals.com/

A 2A 2

11
00
00
99
..
GG
BB
BB TTrruucck k DDeessccrriippttiioonn
11 AApppplliiccaattiioonn
The ETV 110-116 is a three wheel electric side seat, clear view reach truck. It isThe ETV 110-116 is a three wheel electric side seat, clear view reach truck. It is
designed for use on level floors to lift and transport goods. Open bottom pallets ordesigned for use on level floors to lift and transport goods. Open bottom pallets or
pallets with transverse boards can be lifted inside or outside the area of the loadpallets with transverse boards can be lifted inside or outside the area of the load
wheels or roll cage. Loads can be stacked or unstacked and transported over longwheels or roll cage. Loads can be stacked or unstacked and transported over long
distances.distances.
The capacity can be obtained from the data plate.The capacity can be obtained from the data plate.
TTyyppee CCaappaacciittyy LLooaad d cceennttrre e ooff
gravitygravity
EETTV V 111100 11,,00000 0 kkgg 66000 0 mmmm
EETTV V 111122 11,,22000 0 kkgg 66000 0 mmmm
EETTV V 111144 11,,44000 0 kkgg 66000 0 mmmm
EETTV V 111166 11,,66000 0 kkgg 66000 0 mmmm
https://www.besttruckmanuals.com/

B 1B 1

11
00
00
99
..
GG
BB
22 AAsssseemmbblliiees as annd Fd Fuunnccttiioonnaal Dl Deessccrriippttiioonn
IItteemm DDeessccrriippttiioonn IItteemm DDeessccrriippttiioonn
11  tt CClleeaarrvviieew w mmaasstt 99  tt Brake pedalBrake pedal
22  tt OOvveerrhheeaad d gguuaarrdd 1100  tt Accelerator pedalAccelerator pedal
33  tt Free lift cylinderFree lift cylinder
(not with ZT mast)(not with ZT mast)
1111  tt Battery trolley lock pedalBattery trolley lock pedal
44  tt SSoollo o PPiilloott 1122  tt Driver’s displayDriver’s display
oo MMuulltti i PPiilloott 1133  tt Two stage switch key withTwo stage switch key with
spare key (service).spare key (service).
55  tt Load wheelsLoad wheels  oo CANCODECANCODE
66  tt OutriggersOutriggers  oo ISM Access ModuleISM Access Module
77  tt DDrriivve e wwhheeeell 1144  tt EMERGENCY DISCONNECTEMERGENCY DISCONNECT
switchswitch
88  tt Deadman buttonDeadman button
tt Standard EquipmentStandard Equipment  oo Optional EquipmentOptional Equipment
1
1
22
33
44
556677
88
99
1010
1111
112 2 113 3 1144
https://www.besttruckmanuals.com/

B 2B 2

11
00
00
99
..
GG
BB
22..11 TTrruucckk
FF The truck can only be moved with or without a load when the mast support isThe truck can only be moved with or without a load when the mast support is
retracted, the mast tilted back and retracted, the mast tilted back and the load handler lowered.the load handler lowered.
Safety mechanisms:Safety mechanisms: An enclosed truck geometry with rounded edges facilitates An enclosed truck geometry with rounded edges facilitates
safe handling of the ETV 110-116. The driver is safe handling of the ETV 110-116. The driver is protected by the overhead guard (2).protected by the overhead guard (2).
The drive wheel (7) and the load wheels (5) are protected by a solid ram protection.The drive wheel (7) and the load wheels (5) are protected by a solid ram protection.
MM
A slight danger remains for third parties, even when a drive wheel cover is used.A slight danger remains for third parties, even when a drive wheel cover is used.
Pressing the EMERGENCY DISCONNECT switch (14) disconnects all electricalPressing the EMERGENCY DISCONNECT switch (14) disconnects all electrical
functions in hazardous situations.functions in hazardous situations.
Line brake safety devices in the lift cylinders limit the load Line brake safety devices in the lift cylinders limit the load lowering speed in the eventlowering speed in the event
of a hydraulic system failure.of a hydraulic system failure.
Displays:Displays:Driver’s display (12) with widescreen LCD display (Driver’s display (12) with widescreen LCD display (tt) including residual) including residual
time display, battery discharge indicator, lift and travel profile settings time display, battery discharge indicator, lift and travel profile settings and steer angleand steer angle
mode display. The battery discharge indicator and hourmeter are combined on themode display. The battery discharge indicator and hourmeter are combined on the
driver’s display (12). The discharge indicator is driver’s display (12). The discharge indicator is designed as a monitor which disablesdesigned as a monitor which disables
lifting when the battery is discharged, in orlifting when the battery is discharged, in order to avoid depletion.der to avoid depletion.
Drive:Drive:The complete drive unit is enclosed in the vehicle chassis. A fixed, 6.9 kWThe complete drive unit is enclosed in the vehicle chassis. A fixed, 6.9 kW
threephase motor governs the drive wheel (7) threephase motor governs the drive wheel (7) via a a bevel spur gearbox.via a a bevel spur gearbox.
The electrical drive current control ensures the smooth rotation of The electrical drive current control ensures the smooth rotation of the drive motor andthe drive motor and
as a result smooth driving, powerful acceleration and electrically controlled brakingas a result smooth driving, powerful acceleration and electrically controlled braking
with energy recovery.with energy recovery.
https://www.besttruckmanuals.com/

B 3B 3

11
00
00
99
..
GG
BB
Brake system:Brake system:The electric brake system consists of independent brake systems.The electric brake system consists of independent brake systems.
Applying the brake pedal results iApplying the brake pedal results in inversion braking (plugging) in the traction n inversion braking (plugging) in the traction motor.motor.
The parking brake is electrically operated and acts mechanically (compressionThe parking brake is electrically operated and acts mechanically (compression
spring) on a magnet brake mounted on the drive unit. This brake is also used forspring) on a magnet brake mounted on the drive unit. This brake is also used for
emergency braking. A warning light appears when the brake is applied.emergency braking. A warning light appears when the brake is applied.
Faults in the steering and brake systems (which trigger an emergency stop) areFaults in the steering and brake systems (which trigger an emergency stop) are
shown on the driver’s display or the shown on the driver’s display or the on board computer.on board computer.
Applying the brake pedal activates the parking brake when the truck is idle.Applying the brake pedal activates the parking brake when the truck is idle.
Emergency stop safety feature:Emergency stop safety feature:The emergency stop is controlled by the traction orThe emergency stop is controlled by the traction or
steering controller.steering controller.
If an error is detected the truck automatically brakes to a halt. If an error is detected the truck automatically brakes to a halt. Control displays on theControl displays on the
driver’s display indicate the emergency stop. Every time the driver’s display indicate the emergency stop. Every time the truck is switched on, thetruck is switched on, the
system performs a self-diagnosis which only releases the parking brake (emergencysystem performs a self-diagnosis which only releases the parking brake (emergency
stop) if the functionality test is positive.stop) if the functionality test is positive.
Steering:Steering:Electrical steering system which turns Electrical steering system which turns the drive unit via a spur gear. the drive unit via a spur gear. ChoiceChoice
of 2 operating modes in service mode on the driver’s display:of 2 operating modes in service mode on the driver’s display:
–– 180° (180° (tt))
–– 360° (360° (oo, endless), endless)
The adjustable steering wheel acts as a steering transmitter.The adjustable steering wheel acts as a steering transmitter.
Driver’s position:Driver’s position:The driver’s position is ergonomically designed with ample leg-The driver’s position is ergonomically designed with ample leg-
room. The driver's seat, steering arm and Solo Pilot / Multi Pilot (room. The driver's seat, steering arm and Solo Pilot / Multi Pilot ( oo) can be adjusted) can be adjusted
to suit the driver.to suit the driver.
The accelerator pedal and brake pedal are of “automotive” design.The accelerator pedal and brake pedal are of “automotive” design.
Curve Control:Curve Control: Automatic Automatic speed speed reduction reduction for for cornering. cornering. Curve Curve Control Control limits limits thethe
speed and acceleration when cornering.speed and acceleration when cornering.
This reduces the risk of oscillations or tipovers.This reduces the risk of oscillations or tipovers.
Deadman button:Deadman button: The deadman button in the left foot compartment must be The deadman button in the left foot compartment must be
depressed to allow the driver to operate the truck. Lifting and travel are inhibited if thedepressed to allow the driver to operate the truck. Lifting and travel are inhibited if the
driver takes his foot off the foot switch. Steering and braking remain enabled. Thedriver takes his foot off the foot switch. Steering and braking remain enabled. The
deadman button can be adjusted so that when the foot switch is released the parkingdeadman button can be adjusted so that when the foot switch is released the parking
brake applies after a set time. brake applies after a set time. (prevents the truck from accidentally rolling away)(prevents the truck from accidentally rolling away)
https://www.besttruckmanuals.com/

B 4B 4

11
00
00
99
..
GG
BB

IItteemm DDeessccrriippttiioonn IItteemm DDeessccrriippttiioonn
11  tt CClleeaarrvviieew w mmaasstt 99  tt Brake pedalBrake pedal
22  tt OOvveerrhheeaad d gguuaarrdd 1100  tt Accelerator pedalAccelerator pedal
33  tt Free lift cylinderFree lift cylinder
(not with ZT mast)(not with ZT mast)
1111  tt Battery trolley lock pedalBattery trolley lock pedal
44  tt SSoollo o PPiilloott 1122  tt Driver’s displayDriver’s display
oo MMuulltti i PPiilloott 1133  tt Two stage switch key withTwo stage switch key with
spare key (service).spare key (service).
55  tt Load wheelsLoad wheels  oo CANCODECANCODE
66  tt OutriggersOutriggers  oo ISM Access ModuleISM Access Module
77  tt DDrriivve e wwhheeeell 1144  tt EMERGENCY DISCONNECTEMERGENCY DISCONNECT
switchswitch
88  tt Deadman buttonDeadman button
tt Standard EquipmentStandard Equipment  oo Optional EquipmentOptional Equipment
1
1
22
33
44
556677
88
99
1010
1111
112 2 113 3 1144
https://www.besttruckmanuals.com/