Jungheinrich ETV 110 User manual

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Operating InstructionsOperating Instructions
5046848250468482
ETV 110-116ETV 110-116
GG
07.1207.12
12.05 -12.05 -
ETV 112ETV 112
ETV 114ETV 114
ETV 116ETV 116
ETV 110ETV 110
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Declaration of ConformityDeclaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 HamburgJungheinrich AG, Am Stadtrand 35, D-22047 Hamburg
Manufacturer or authorized representative in the CommunityManufacturer or authorized representative in the Community
Additional informationAdditional information
Authorised signatoryAuthorised signatory
DateDate

EU DEU Declaeclaration of ration of ConformityConformity
The signatories hereby certify that the specified powered industrial truck conforms toThe signatories hereby certify that the specified powered industrial truck conforms to
the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Magne-the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Magne-
tic Compatibility, EMC) including their amendments as translated into national legisla-tic Compatibility, EMC) including their amendments as translated into national legisla-
tion of the member countries. The signatories are individually empowered in each casetion of the member countries. The signatories are individually empowered in each case
to compile the technical documentation.to compile the technical documentation.
TTyyppee OOppttiioonn SSeerriiaal l NNoo.. YYeeaar r oof f CCoonnssttrruuccttiioonn
ETV 110ETV 110
ETV 112ETV 112
ETV 114ETV 114
ETV 116ETV 116
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Important notes on transporting and mounting load lifting devicesImportant notes on transporting and mounting load lifting devices
to reach trucksto reach trucks
TransportTransport
Depending on the overall height of the lifting mast and the local conditions transportDepending on the overall height of the lifting mast and the local conditions transport
can be performed in three different wayscan be performed in three different ways
–– Standing, with the lifting mast mounted (for trucks with low overall height)Standing, with the lifting mast mounted (for trucks with low overall height)
–– Standing, with martially Standing, with martially mounted lifting mast mounted lifting mast tilted towards the tilted towards the overhead guard (foroverhead guard (for
trucks with medium overall height). Hydraulic line for the trucks with medium overall height). Hydraulic line for the lifting function is interrup-lifting function is interrup-
ted.ted.
–– Standing, with the lifting mast dismounted (for trucks with large overall height)Standing, with the lifting mast dismounted (for trucks with large overall height)
Safety Instructions for Assembly and CommissioningSafety Instructions for Assembly and Commissioning
ff The assembly of the truck on site, commissioning the truck and instructing the driverThe assembly of the truck on site, commissioning the truck and instructing the driver
must be carried out by personnel trained and authorised by the manufacturermust be carried out by personnel trained and authorised by the manufacturer
Connect the hydraulic lines to the basic machine / mast Connect the hydraulic lines to the basic machine / mast interface and commission theinterface and commission the
truck only after having installed the mast truck only after having installed the mast as per the instructions.as per the instructions.
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ForewordForeword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provideThe present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information issufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapterprovided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a pagestarts with page 1. The page identification consists of a chapter letter and a page
number.number.
For example: Page B 2 is the second page in chapter B.For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When The operating instructions detail different truck models. When operating and servicingoperating and servicing
the truck, make sure that the instructions apply to your truck model.the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the followingSafety instructions and important explanations are indicated by the following
graphics:graphics:
FF Used before safety instructions which must be observed to avoid danger toUsed before safety instructions which must be observed to avoid danger to
personnel.personnel.
MM Used before notices which must be observed to avoid material damage.Used before notices which must be observed to avoid material damage.
ZZ Used before notices and explanations.Used before notices and explanations.
tt Used to indicate standard equipment.Used to indicate standard equipment.
oo Used to indicate optional equipment.Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right toOur trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee ofalter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore particular features of the truck should therefore be inferred from the present operatingbe inferred from the present operating
instructionsinstructions..
CopyrightCopyright
Copyright of these operating instructions remains withCopyright of these operating instructions remains with JUNGHEINRICH AG.JUNGHEINRICH AG.
Jungheinrich AktiengesellschaftJungheinrich Aktiengesellschaft
Am Stadtrand 35Am Stadtrand 35
22047 Hamburg - GERMANY22047 Hamburg - GERMANY
Telephone: [phone]Telephone: [phone]
www.jungheinrich.comwww.jungheinrich.com
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IndexIndex
A A Correct Use and ApCorrect Use and Applicationplication
1 1 GenerGeneral al .............................................................................................................................................................................................. A A 11
2 2 CorrecCorrect t applicapplication ation ............................................................................................................................................................ A A 11
3 3 ApprovApproved ed applicapplication ation conditconditions ions .................................................................................................................. A A 11
4 4 PropriProprietor etor responresponsibilisibilities ties ........................................................................................................................................ A A 22
5 5 Adding Adding attachattachments ments and/or and/or accessaccessories ories .......................................................................................... A A 22
B B TrTruucck k DeDescscririptptioionn
1 1 ApplicApplication ation ...................................................................................................................................................................................... B B 11
2 2 AssembAssemblies lies and and FunctiFunctional onal DescrDescription iption ............................................................................................ B B 22
2.1 2.1 Truck ........Truck .............................................................................................................................................................................................. B B 33
2.2 2.2 Load Load handlihandling ..ng .......................................................................................................................................................................... B B 66
3 3 StandaStandard rd VersioVersion n SpecifSpecificatioications ns .................................................................................................................. B B 77
3.1 3.1 PerforPerformance mance data data ................................................................................................................................................................ B B 77
3.2 3.2 DimensDimensions ...........ions ....................................................................................................................................................................... B B 99
3.3 3.3 StandaStandard rd mast mast versioversion n dimensdimensions ........ions .................................................................................................. B B 1111
3.4 3.4 WeightWeights s .............................................................................................................................................................................................. B B 1111
3.5 3.5 WheelsWheels/tyres ........./tyres ..................................................................................................................................................................... B B 1111
3.6 3.6 BatterBattery ......y ............................................................................................................................................................................................ B B 1212
3.7 3.7 HydrauHydraulics ............lics .......................................................................................................................................................................... B B 1212
3.8 3.8 Mast Mast weightweights s .............................................................................................................................................................................. B B 1313
3.9 3.9 EN EN norms ..........norms .............................................................................................................................................................................. B B 1515
3.10 3.10 Conditions Conditions of of use ......................................................................use .......................................................................................... B B 1515
3.11 3.11 Electrical Electrical requirements requirements ................................................................................................................................................ B B 1616
4 4 IdentiIdentificatification on points points and and data data plates plates ........................................................................................................ B B 1717
4.1 4.1 Truck Truck data data plate plate .................................................................................................................................................................... B B 1818
4.2 4.2 Truck Truck load load chart chart (capac(capacity) ......ity) .............................................................................................................................. B B 1919
4.3 4.3 AttachAttachment ment load load chart chart .................................................................................................................................................. B B 1919
4.4 4.4 StabilStability ity ................................................................................................................................................................................................ B B 2020
C C TrTrananspsporort t anand d CoCommmmisissisiononiningg
1 1 TranspTransport ort .......................................................................................................................................................................................... C C 11
2 2 LiftinLifting g by by crane crane ........................................................................................................................................................................ C C 22
2.1 2.1 LiftinLifting tg the he basic basic truck truck by by crane crane ........................................................................................................................ C 3C 3
2.2 2.2 LiftiLifting ng the the basic basic truck truck and and cabin cabin by by crane ..........crane ............................................................................ C C 44
3 3 SecuriSecuring ng the the truck truck during during transptransport ort .......................................................................................................... C C 55
4 4 Using Using the the truck truck for for the the first first time time .................................................................................................................... C C 66
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I 2I 2
D D BatBattertery y MaMaintintenaenancence, , ChaChargirging ng & & RepReplaclacemeementnt
1 1 Safety Safety regularegulations tions for for handlihandling ng acid acid batterbatteries .....ies ..................................................................... D D 11
2 2 BatterBattery y types types .............................................................................................................................................................................. D D 22
3 3 ExposiExposing ng the the batterbattery ....y .................................................................................................................................................. D D 33
4 4 ChargiCharging ng the the batterbattery y ........................................................................................................................................................ D D 77
5 5 BatterBattery y removaremoval l and and instalinstallation lation .................................................................................................................... D D 88
E E OOppeerraattiioonn
1 1 SafSafety ety RegRegulaulatiotions ns for for the the OpeOperatration ion of of ForForkliklift ft TruTrucks cks ............................................ E E 11
2 2 ControControls ls and and DisplaDisplays ys ................................................................................................................................................ E E 22
3 3 StartiStarting ng up up the the Truck Truck ...................................................................................................................................................... E E 66
3.1 3.1 Entry Entry and and exit exit ............................................................................................................................................................................ E E 77
3.2 3.2 SettiSetting ng up up the the operatoperator or positiposition on .................................................................................................................... E E 77
3.3 3.3 PrepaPreparing ring the the truck truck for for operatioperation ...on ............................................................................................................... E E 1313
3.4 3.4 EmergeEmergency ncy stop stop devicdevice ........e ...................................................................................................................................... E E 1414
3.5 3.5 TestinTesting g after after daily daily operatoperation ......ion .......................................................................................................................... E E 1515
4 4 IndustIndustrial rial Truck Truck OperatOperation ion ...................................................................................................................................... E E 1616
4.1 4.1 Safety Safety regularegulations tions for for truck truck operatoperation ion .................................................................................................. E E 1616
4.2 4.2 ProcedProcedure ure in in extraoextraordinarrdinary y situatsituations ions .................................................................................................... E E 1717
4.3 4.3 EmergeEmergency ncy DisconDisconnect .........nect ..................................................................................................................................... E E 1818
4.4 4.4 TravelTravel, , steeristeering, ng, brakinbraking ...g ......................................................................................................................................... E E 1919
4.5 4.5 AdjustAdjusting ing the the forks forks .............................................................................................................................................................. E E 2323
4.6 4.6 LiftinLifting g and and deposidepositing ting loads loads .................................................................................................................................. E E 2424
4.7 4.7 Mast Mast SupporSupport t Reach Reach ...................................................................................................................................................... E E 2626
4.8 4.8 EmergeEmergency ncy lowerilowering ..ng ...................................................................................................................................................... E E 2929
4.9 4.9 OperatOperating ing AttachmAttachments ents .............................................................................................................................................. E E 3030
4.10 4.10 Park Park the the truck truck safely safely ........................................................................................................................................................ E E 3535
5 5 DriverDriver’s ’s displadisplay y ........................................................................................................................................................................ E E 3636
5.1 5.1 DriveDriver’s r’s DisplaDisplay y LuminouLuminous s SymbolSymbols .......s ................................................................................................. E E 4040
5.2 5.2 Driver Driver Display Display SwitcheSwitches s ............................................................................................................................................ E E 4141
5.3 5.3 DriveDriver’s r’s DisplaDisplay y WarninWarning g MessagMessages es ...................................................................................................... E E 4141
6 6 KKeeyyppaad d ((CCAANNCCOODDE) E) ((oo) ....................................................................) .................................................................... E E 4747
6.1 6.1 Code Code lock ............lock ............................................................................................................................................................................ E E 4747
6.2 6.2 ParameParameters ters .................................................................................................................................................................................... E E 4848
6.3 6.3 ParameParameter ter SettinSettings gs .......................................................................................................................................................... E E 4949
7 7 IISSM M ((oo) ...............................................................................................) ............................................................................................... E E 5252
8 8 ChangiChanging ng truck truck parameparameters ters .................................................................................................................................. E E 5252
9 9 TroublTroubleshooteshooting ing .................................................................................................................................................................... E E 5353
10 10 Moving Moving the the truck truck withouwithout t a a batterbattery, y, recoverecovery ry .............................................................................. E E 5353
11 11 OptionOptional al equipmequipment .ent ......................................................................................................................................................... E E 5656
11.1 11.1 Headlights ................................................................................Headlights .................................................................................................... E E 5656
11.2 11.2 Beacon Beacon / / strobe strobe .................................................................................................................................................................. E E 5656
11.3 11.3 Limit Limit switch switch system / system / electelectrical lrical lift limift limit switit switch ch .......................................................................... E 57E 57
11.4 11.4 Clamp Clamp button button ............................................................................................................................................................................ E E 5959
11.5 11.5 Seat Seat heating heating .............................................................................................................................................................................. E E 5959
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11.6 11.6 12 V D12 V DC / 24 C / 24 V DC tV DC transforansformer rmer .................................................................................................................... E 59E 59
11.7 11.7 Weatherproof Weatherproof cab ...............................................................................cab ............................................................................... E E 6060
11.8 11.8 Parabolic Parabolic mirror mirror ...................................................................................................................................................................... E E 6161
11.9 11.9 RemovaRemovable load backresble load backrest t ........................................................................................................................................ E 62E 62
11.10 ISM 11.10 ISM access access module .............................................................................module ............................................................................. E E 6363
11.11 Assembly and 11.11 Assembly and hydraulic ports hydraulic ports of additional of additional attachments attachments ........................................ E 64E 64
F F FoForkrkliflift t TrTrucuck k MaMainintetenanancncee
1 1 OperatOperational ional safety safety and and enviroenvironmentanmental l protecprotection tion ................................................................ F F 11
2 2 MainteMaintenance nance safety safety regularegulations tions .................................................................................................................... F F 22
3 3 ServicServicing ing and and inspecinspection tion .......................................................................................................................................... F F 66
4 4 ETV ETV 110-11110-116 6 maintemaintenance nance checklchecklist ist ...................................................................................................... F F 77
5 5 ETV ETV 110-11110-116 6 maintemaintenance nance scheduschedule le .................................................................................................... F F 99
5.1 5.1 LubriLubricants cants and and LubriLubrication cation SchedulSchedule ...........e ......................................................................................... F F 1010
5.2 5.2 ConsumConsumables ables .......................................................................................................................................................................... F F 1111
5.3 5.3 Tank Tank CapaciCapacities ties .................................................................................................................................................................... F F 1212
6 6 MainteMaintenance nance InstruInstructions ctions ........................................................................................................................................ F F 1313
6.1 6.1 PreparPreparing ing the the truck truck for for maintemaintenance nance and and repairrepairs s ................................................................ F F 1313
6.2 6.2 Check Check fixing fixing of of the the wheels wheels .................................................................................................................................... F F 1313
6.3 6.3 RemoviRemoving ng the the seat seat panel panel ........................................................................................................................................ F F 1414
6.4 6.4 CheckChecking ing the the hydrauhydraulic lic oil oil level .....level ................................................................................................................. F F 1414
6.5 6.5 OpeninOpening g the the fuse fuse cover ........cover ...................................................................................................................................... F F 1515
6.6 6.6 OpeninOpening g the the instruinstrument ment panel .......panel ................................................................................................................... F F 1515
6.7 6.7 CheckChecking ing electrelectrical ical fuses fuses ........................................................................................................................................ F F 1616
6.8 6.8 RecommRecommissionissioning ..ing .............................................................................................................................................................. F F 1717
7 7 DecommDecommissionissioning ing the the industindustrial rial truck truck .................................................................................................... F F 1717
7.1 7.1 Prior Prior to to decommdecommissionissioning .....ing ................................................................................................................................... F F 1717
7.2 7.2 During During decommdecommissionissioning ....ing ...................................................................................................................................... F F 1717
7.3 7.3 RestorRestoring ing the the truck truck to to operatioperation on after after decommdecommissionissioning ..........ing ................................ F F 1818
8 8 SafSafety ety testests ts to to be be perperformformed ed at at intintervervals als and and aftafter er unusunusual ual incincideidents nts .. F F 1818
9 9 Final Final de-comde-commissiomissioning, ning, disposdisposal al .............................................................................................................. F F 1919
10 10 Human Human vibratvibration ion measumeasurement rement ...................................................................................................................... F F 1919
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