Jungheinrich EKE 20 b User manual

Operating instructions
50261576
EKE 20 b
G
04.02-
04.02

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
fUsed before safety instructions which must be observed to avoid danger to
personnel.
mUsed before notices which must be observed to avoid material damage.
AUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
fUsed before safety instructions which must be observed to avoid danger to
personnel.
mUsed before notices which must be observed to avoid material damage.
AUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

I 1
0402.GB
Table of contents
A Correct use and application of the truck
B Description of the truck
1 Design and application ........................................................................ B 1
2 Assemblies ......................................................................................... B 2
2.1 Technical data - standard version ....................................................... B 3
2.2 Performance data ................................................................................ B 3
2.3 Dimensions ......................................................................................... B 4
2.4 EN standards ...................................................................................... B 5
2.5 Conditions for application .................................................................... B 5
3 Location of instruction labels and identification labels ........................ B 6
3.1 Truck identification plate ..................................................................... B 7
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
3 Moving the truck with the drive unit inoperative .................................. C 2
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
4 Charging the battery ............................................................................ D 3
5 Removing and installing the battery .................................................... D 4
6 Battery discharge indicator, battery discharge monitor,
operating hour meter ........................................................................... D 5
I 1
0402.GB
Table of contents
A Correct use and application of the truck
B Description of the truck
1 Design and application ........................................................................ B 1
2 Assemblies ......................................................................................... B 2
2.1 Technical data - standard version ....................................................... B 3
2.2 Performance data ................................................................................ B 3
2.3 Dimensions ......................................................................................... B 4
2.4 EN standards ...................................................................................... B 5
2.5 Conditions for application .................................................................... B 5
3 Location of instruction labels and identification labels ........................ B 6
3.1 Truck identification plate ..................................................................... B 7
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
3 Moving the truck with the drive unit inoperative .................................. C 2
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
4 Charging the battery ............................................................................ D 3
5 Removing and installing the battery .................................................... D 4
6 Battery discharge indicator, battery discharge monitor,
operating hour meter ........................................................................... D 5

0402.GB
I 2
E Operation
1 Safety regulations governing the operation of the fork-lift truck .......... E 1
2 Description of the operating controls and indicators ........................... E 2
3 Starting up the truck ............................................................................ E 4
4 Operation of the fork-lift truck .............................................................. E 6
4.1 Safety regulations applicable when operating the truck ...................... E 6
4.2 Driving, steering, braking .................................................................... E 7
4.3 Picking up and setting down loads ...................................................... E 10
4.4 Safe parking of the truck ..................................................................... E 11
5 Information and service indicator (LISA) ............................................. E 12
5.1 LED indicators ..................................................................................... E 12
5.2 Keyboard assignment ......................................................................... E 12
5.3 Indicators.............................................................................................. E 13
5.4 Changing driving parameters .............................................................. E 14
6 Fault location ....................................................................................... E 15
F Maintenance of the fork lift truck
1 Operational safety and environmental protection ................................ F 1
2 Safety regulations applicable to truck maintenance ............................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance checklist ....................................................................... F 4
5 Lubrication schedule ........................................................................... F 6
5.1 Fuels, coolants and lubricants ............................................................. F 7
6 Instructions for the servicing operations .............................................. F 8
6.1 Preparing the truck for servicing and maintenance operations ........... F 8
6.2 Tilting up the armrest .......................................................................... F 8
6.3 Opening the battery hood .................................................................... F 9
6.4 Opening the seat hood ........................................................................ F 9
6.5 Opening the control flap ...................................................................... F 10
6.6 Tightening the wheel screws ............................................................... F 11
6.7 Checking the electric fuses ................................................................. F 12
6.8 Recommissioning the truck ................................................................. F 13
7 Decommissioning the fork lift truck ..................................................... F 13
7.1 Operations to be performed prior to decommissioning ....................... F 13
7.2 Measures to be taken during decommissioning .................................. F 13
7.3 Recommissioning the truck ................................................................. F 14
8 Safety checks to be performed at regular intervals and
following any untoward incidents
(D: Accident prevention check according to VBG 36) ..................... F 14
0402.GB
I 2
E Operation
1 Safety regulations governing the operation of the fork-lift truck .......... E 1
2 Description of the operating controls and indicators ........................... E 2
3 Starting up the truck ............................................................................ E 4
4 Operation of the fork-lift truck .............................................................. E 6
4.1 Safety regulations applicable when operating the truck ...................... E 6
4.2 Driving, steering, braking .................................................................... E 7
4.3 Picking up and setting down loads ...................................................... E 10
4.4 Safe parking of the truck ..................................................................... E 11
5 Information and service indicator (LISA) ............................................. E 12
5.1 LED indicators ..................................................................................... E 12
5.2 Keyboard assignment ......................................................................... E 12
5.3 Indicators.............................................................................................. E 13
5.4 Changing driving parameters .............................................................. E 14
6 Fault location ....................................................................................... E 15
F Maintenance of the fork lift truck
1 Operational safety and environmental protection ................................ F 1
2 Safety regulations applicable to truck maintenance ............................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance checklist ....................................................................... F 4
5 Lubrication schedule ........................................................................... F 6
5.1 Fuels, coolants and lubricants ............................................................. F 7
6 Instructions for the servicing operations .............................................. F 8
6.1 Preparing the truck for servicing and maintenance operations ........... F 8
6.2 Tilting up the armrest .......................................................................... F 8
6.3 Opening the battery hood .................................................................... F 9
6.4 Opening the seat hood ........................................................................ F 9
6.5 Opening the control flap ...................................................................... F 10
6.6 Tightening the wheel screws ............................................................... F 11
6.7 Checking the electric fuses ................................................................. F 12
6.8 Recommissioning the truck ................................................................. F 13
7 Decommissioning the fork lift truck ..................................................... F 13
7.1 Operations to be performed prior to decommissioning ....................... F 13
7.2 Measures to be taken during decommissioning .................................. F 13
7.3 Recommissioning the truck ................................................................. F 14
8 Safety checks to be performed at regular intervals and
following any untoward incidents
(D: Accident prevention check according to VBG 36) ..................... F 14

A 1
0600.GB
A Correct use and application of the truck
AThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these ope-
rating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these oper-
ating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork-lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A “user” within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is consid-
ered the person, who, in accordance with existing contractual agreements between
the owner and the user of the fork-lift truck, is charged with the observance of the op-
erating duties.
The user must ensure that the truck is not abused and only used within its design lim-
its and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
mIf these Operating Instruction are not observed the warranty becomes void. The same
applies if improper work is carried out on the device by the customer and/or third par-
ties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
A 1
0600.GB
A Correct use and application of the truck
AThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these ope-
rating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these oper-
ating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork-lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A “user” within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is consid-
ered the person, who, in accordance with existing contractual agreements between
the owner and the user of the fork-lift truck, is charged with the observance of the op-
erating duties.
The user must ensure that the truck is not abused and only used within its design lim-
its and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
mIf these Operating Instruction are not observed the warranty becomes void. The same
applies if improper work is carried out on the device by the customer and/or third par-
ties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.

0600.GB
A 2
0600.GB
A 2

B 1
0402.GB
B Description of the truck
1 Design and application
The EKE 20 b is an electric pallet truck with lateral seat in four-wheel design. It is pro-
vided with a driver's seat with electric steering wheel control.
The EKE 20 b is designed for transport and order-picking operations on level ground.
Pallets with open ground support or pallets fitted with lateral boards (provided that the
boards are outside the range of the load-bearing wheels) can be picked up.
The rated capacity of the truck is shown on the identification plate or on the capacity
label Qmax.
B 1
0402.GB
B Description of the truck
1 Design and application
The EKE 20 b is an electric pallet truck with lateral seat in four-wheel design. It is pro-
vided with a driver's seat with electric steering wheel control.
The EKE 20 b is designed for transport and order-picking operations on level ground.
Pallets with open ground support or pallets fitted with lateral boards (provided that the
boards are outside the range of the load-bearing wheels) can be picked up.
The rated capacity of the truck is shown on the identification plate or on the capacity
label Qmax.

0402.GB
B 2
2 Assemblies
Item Designation Item Designation
1tInformation and service
indicator
7 tBattery door
2tControl lever 8 tSeat hood
3tMaster switch (emerg. stop) 9 tDrive wheel
4tArmrest 10 tSupporting wheel
5tBattery hood 11 tDead man's switch
6tLifting device 12 tParking brake
t = Standard equipment o = Optional equipment
1 2 3 4
6
7
8
9
10
11
12 5
0402.GB
B 2
2 Assemblies
Item Designation Item Designation
1tInformation and service
indicator
7 tBattery door
2tControl lever 8 tSeat hood
3tMaster switch (emerg. stop) 9 tDrive wheel
4tArmrest 10 tSupporting wheel
5tBattery hood 11 tDead man's switch
6tLifting device 12 tParking brake
t = Standard equipment o = Optional equipment
1 2 3 4
6
7
8
9
10
11
12 5

B 3
0402.GB
2.1 Technical data - standard version
AIndication of technical data according to VDI 2198,
subject to modification and supplementing.
2.2 Performance data
*)In case of longer forks, the load centre is in the fork centre.
Designation Standard
t
Rapid drive
o
Q Rated capacity 2,000 2,000 kg
c Load centre distance 600 600 mm
Travelling speed
with / without rated load
7.7 / 10.0 9.5 / 12.5 km/h
Lifting speed
with / without rated load
8.0 / 12.0 8.0 / 12.0 cm/s
Lowering speed
with / without rated load
6.5 / 4.0 6.5 / 4.0 cm/s
Max. climbing capacity (5 min.)
with / without rated load
6 / 13 7 / 14 %
70
l
2
l
l
1
l
6
b
12
b
11
b
5
b
3
e
x
A
st3
h
13
h
3
h
7
b
1
155 y95
30
c
Q
W
a
a
_
2a
_
2
B 3
0402.GB
2.1 Technical data - standard version
AIndication of technical data according to VDI 2198,
subject to modification and supplementing.
2.2 Performance data
*)In case of longer forks, the load centre is in the fork centre.
Designation Standard
t
Rapid drive
o
Q Rated capacity 2,000 2,000 kg
c Load centre distance 600 600 mm
Travelling speed
with / without rated load
7.7 / 10.0 9.5 / 12.5 km/h
Lifting speed
with / without rated load
8.0 / 12.0 8.0 / 12.0 cm/s
Lowering speed
with / without rated load
6.5 / 4.0 6.5 / 4.0 cm/s
Max. climbing capacity (5 min.)
with / without rated load
6 / 13 7 / 14 %
70
l
2
l
l
1
l
6
b
12
b
11
b
5
b
3
e
x
A
st3
h
13
h
3
h
7
b
1
155 y95
30
c
Q
W
a
a
_
2a
_
2

0402.GB
B 4
2.3 Dimensions
(all dimensions in mm)
Working aisle widths
(all dimensions in mm)
1) With the load part lifted, the values are reduced by 90mm
Designation
l2Design length of front 880
h13 Height of fork when lowered 90
h3Lift 125
h7Seat height 1,020
b1Truck width 950
b5Distance between forks, outside 510 / 540 / 670
b11 Track 340 / 370 / 500
b3Distance between forks, inside 170 / 200 / 330
e Fork width 170
a Safety distance 200
Dead weight Refer to truck identifi-
cation label
ll
1y1) x1) l6b12 Wa1) Ast3
1,150 2,030 1,689 964 1,200 800 1,844 2,280
1,600 2,480 2,139 1,414 1,600 1,200 2,294 2,680
2,400 3,280 2,565 1,840 2,400 1,200 2,720 3,480
70
l
2
l
l
1
l
6
b
12
b
11
b
5
b
3
e
x
A
st3
h
13
h
3
h
7
b
1
155 y95
30
c
Q
W
a
a
_
2a
_
2
0402.GB
B 4
2.3 Dimensions
(all dimensions in mm)
Working aisle widths
(all dimensions in mm)
1) With the load part lifted, the values are reduced by 90mm
Designation
l2Design length of front 880
h13 Height of fork when lowered 90
h3Lift 125
h7Seat height 1,020
b1Truck width 950
b5Distance between forks, outside 510 / 540 / 670
b11 Track 340 / 370 / 500
b3Distance between forks, inside 170 / 200 / 330
e Fork width 170
a Safety distance 200
Dead weight Refer to truck identifi-
cation label
ll
1y1) x1) l6b12 Wa1) Ast3
1,150 2,030 1,689 964 1,200 800 1,844 2,280
1,600 2,480 2,139 1,414 1,600 1,200 2,294 2,680
2,400 3,280 2,565 1,840 2,400 1,200 2,720 3,480
70
l
2
l
l
1
l
6
b
12
b
11
b
5
b
3
e
x
A
st3
h
13
h
3
h
7
b
1
155 y95
30
c
Q
W
a
a
_
2a
_
2

B 5
0402.GB
2.4 EN standards
Continuous sound level: 68 dB(A)
according to prEN 12053 as stipulated in ISO 4871
AThe continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Vibration: 0.36 m/s2
according to prEN 13059
AThe swinging acceleration acting on the body in its operating position is, according to
standard regulations, the linear integrated, weighted acceleration in the vertical
plane. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit val-
ues for electromagnetic emission and interference immu-
nity as well as testing of static electricity discharge ac-
cording to prEN 12895 and the references to other
standards contained therein.
AElectrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
2.5 Conditions for application
Ambient temperature:
- during operation: 5°C to 40°C
AIndustrial trucks must be specially equipped and approved for continuous use in en-
vironments with temperatures below 5°C or in cold stores respectively with extreme
temperatures or humidity changes.
B 5
0402.GB
2.4 EN standards
Continuous sound level: 68 dB(A)
according to prEN 12053 as stipulated in ISO 4871
AThe continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Vibration: 0.36 m/s2
according to prEN 13059
AThe swinging acceleration acting on the body in its operating position is, according to
standard regulations, the linear integrated, weighted acceleration in the vertical
plane. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit val-
ues for electromagnetic emission and interference immu-
nity as well as testing of static electricity discharge ac-
cording to prEN 12895 and the references to other
standards contained therein.
AElectrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
2.5 Conditions for application
Ambient temperature:
- during operation: 5°C to 40°C
AIndustrial trucks must be specially equipped and approved for continuous use in en-
vironments with temperatures below 5°C or in cold stores respectively with extreme
temperatures or humidity changes.

0402.GB
B 6
3 Location of instruction labels and identification labels
AThe capacity label (14) indicates the maximum capacity of the truck as Qmax. The
rated capacity as shown must not be exceeded.
The “Caution electronics and low voltage” warning signs (13) are visible after opening
the corresponding hood.
The battery identification plate (18) is visible after opening the battery hood and door
(refer to chapter D).
Item Designation
13 Label “CAUTION: Low-voltage electronics”
14 Capacity Qmax
15 Control lever
16 Floor load
17 Attachment point of hooks for transportation by crane
18 Battery identification plate
19 Accident prevention inspection label (Donly)
20 Truck identification plate
mV
1,5 V
18
15 161413
19
Qmax 2000kg
20
17
17
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
2000
17
17
0402.GB
B 6
3 Location of instruction labels and identification labels
AThe capacity label (14) indicates the maximum capacity of the truck as Qmax. The
rated capacity as shown must not be exceeded.
The “Caution electronics and low voltage” warning signs (13) are visible after opening
the corresponding hood.
The battery identification plate (18) is visible after opening the battery hood and door
(refer to chapter D).
Item Designation
13 Label “CAUTION: Low-voltage electronics”
14 Capacity Qmax
15 Control lever
16 Floor load
17 Attachment point of hooks for transportation by crane
18 Battery identification plate
19 Accident prevention inspection label (Donly)
20 Truck identification plate
mV
1,5 V
18
15 161413
19
Qmax 2000kg
20
17
17
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
2000
17
17

B 7
0402.GB
3.1 Truck identification plate
AIn the event of queries relating to the truck or spare part orders, please state the serial
No. (22) of the truck.
Item Designation Item Designation
21 Type 28 Drive power
22 Serial No. 29 Customer no.
23 Rated capacity in kg 30 Min./max. battery weight in kg
24 Battery: Voltage V 31 Empty weight without battery in kg
25 Manufacturer 32 Year of manufacture
26 Order no. 33 Manufacturer logo
27 Load centre distance in mm
kg
kg mm kg
Xxx
Xxxx
Xxxxxxx
Xxxxxxxxx
Xxxxxxxxx
Xxxxxxxxxx
Xxxxx
Xxxx
Xxxxxxx
Xxxxxx
Xxxxxx
Xxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
VkW
Xxxxxxxxx
Xxxxxxxxxx xxxxxxxxxx xxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
21
22
23
24
25
26 28
32
31
30
29
27
33
B 7
0402.GB
3.1 Truck identification plate
AIn the event of queries relating to the truck or spare part orders, please state the serial
No. (22) of the truck.
Item Designation Item Designation
21 Type 28 Drive power
22 Serial No. 29 Customer no.
23 Rated capacity in kg 30 Min./max. battery weight in kg
24 Battery: Voltage V 31 Empty weight without battery in kg
25 Manufacturer 32 Year of manufacture
26 Order no. 33 Manufacturer logo
27 Load centre distance in mm
kg
kg mm kg
Xxx
Xxxx
Xxxxxxx
Xxxxxxxxx
Xxxxxxxxx
Xxxxxxxxxx
Xxxxx
Xxxx
Xxxxxxx
Xxxxxx
Xxxxxx
Xxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
VkW
Xxxxxxxxx
Xxxxxxxxxx xxxxxxxxxx xxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
21
22
23
24
25
26 28
32
31
30
29
27
33

0402.GB
B 8
0402.GB
B 8

C 1
0402.GB
C Transportation and commissioning
1 Transportation by crane
fOnly lifting gear of adequate capacity
must be used
(for the transport weight, refer to the
truck identification label).
ABore holes for lifting screws (1) and
hoisting points at the chassis (2) can be
used if hoisting gear is to be used for
transporting the truck.
– Park the truck and render it safe
(refer to chapter E).
– Screw the transportation screws (1)
into the bore holes of the single mast.
mThe lifting gear must be attached to the
attachment points in such a manner that
it absolutely cannot slip and cannot
come into contact with any attachments
of the truck when the truck is lifted.
2 Commissioning
mThe truck must only be operated on battery current. Rectified alternate current will
damage the electronics. Cables connected to the battery (trailing cables) must be
less than 6 meters in length.
In order to prepare the truck for work following delivery or transportation, the following
operations must be performed:
– Check the truck for completeness and satisfactory condition of the equipment.
– If necessary, install the battery. Do not damage the battery cable
(refer to chapter D)
– Charge the battery (refer to chapter D).
– Check whether the information and service indicator setting corresponds to the
used battery type (refer to chapter D).
– Commission the truck as detailed in chapter E).
AWhen the truck is parked, the running surface of the tyres will flatten. The flattening
will disappear after a short operating time of the truck.
2 21
C 1
0402.GB
C Transportation and commissioning
1 Transportation by crane
fOnly lifting gear of adequate capacity
must be used
(for the transport weight, refer to the
truck identification label).
ABore holes for lifting screws (1) and
hoisting points at the chassis (2) can be
used if hoisting gear is to be used for
transporting the truck.
– Park the truck and render it safe
(refer to chapter E).
– Screw the transportation screws (1)
into the bore holes of the single mast.
mThe lifting gear must be attached to the
attachment points in such a manner that
it absolutely cannot slip and cannot
come into contact with any attachments
of the truck when the truck is lifted.
2 Commissioning
mThe truck must only be operated on battery current. Rectified alternate current will
damage the electronics. Cables connected to the battery (trailing cables) must be
less than 6 meters in length.
In order to prepare the truck for work following delivery or transportation, the following
operations must be performed:
– Check the truck for completeness and satisfactory condition of the equipment.
– If necessary, install the battery. Do not damage the battery cable
(refer to chapter D)
– Charge the battery (refer to chapter D).
– Check whether the information and service indicator setting corresponds to the
used battery type (refer to chapter D).
– Commission the truck as detailed in chapter E).
AWhen the truck is parked, the running surface of the tyres will flatten. The flattening
will disappear after a short operating time of the truck.
2 21

0402.GB
C 2
3 Moving the truck with the drive unit inoperative
fThis operating mode is not permitted when negotiating inclines and gradients.
If the truck has to be moved after a failure has rendered it immobile, proceed as fol-
lows:
– Set the master switch to position “OFF”.
– Set the key switch to position “OFF” (“0”) and remove
the key.
– Ensure that the truck cannot accidentally move.
– Open the seat hood
(refer to chapter F).
– Slacken the lock nuts (4) and tighten the screws (3).
The brake has now been released and the truck can be
moved.
fAfter arriving at the repair bay, ensure that the brake is
put back to its initial state. The truck must on no account
be parked with the brake in the released condition.
– Loosen the screws (3) by approx. 5 mm and lock by
tightening the lock nuts (4).
The brake is now applied again.
– Close the seat hood.
4
3
0402.GB
C 2
3 Moving the truck with the drive unit inoperative
fThis operating mode is not permitted when negotiating inclines and gradients.
If the truck has to be moved after a failure has rendered it immobile, proceed as fol-
lows:
– Set the master switch to position “OFF”.
– Set the key switch to position “OFF” (“0”) and remove
the key.
– Ensure that the truck cannot accidentally move.
– Open the seat hood
(refer to chapter F).
– Slacken the lock nuts (4) and tighten the screws (3).
The brake has now been released and the truck can be
moved.
fAfter arriving at the repair bay, ensure that the brake is
put back to its initial state. The truck must on no account
be parked with the brake in the released condition.
– Loosen the screws (3) by approx. 5 mm and lock by
tightening the lock nuts (4).
The brake is now applied again.
– Close the seat hood.
4
3

D 1
0402.GB
D Battery - Servicing, recharging, replace-
ment
1 Safety regulations governing the handling of lead-acid batteries
The truck must be parked and rendered safe before any operations on batteries are
undertaken (refer to chapter E).
Servicing staff: Recharging, servicing and replacing of batteries must only be per-
formed by qualified personnel. The instructions contained in this operating manual,
and the instructions of the manufacturer of the battery and of the battery recharging
station, must be observed when performing the above operations.
Fire protection measures: Smoking and naked flames are not permitted when han-
dling batteries. No inflammable substances or spark-generating materials must be
present or stored within a distance of 2 meters of the truck parked for battery recharg-
ing. The location must be well ventilated and fire fighting equipment must be kept
ready.
Servicing of batteries: The battery cell screw caps must be kept dry and clean. Ter-
minals and cable shoes must be clean, lightly greased with pole grease and must be
securely tightened. Batteries with bare terminal posts must be covered using a non-
skid insulating mat.
Disposal of the battery: Batteries must only be disposed of as stipulated in the na-
tional environmental protection regulations or waste disposal provisions. The manu-
facturer’s specifications for the disposal must be heeded.
mBefore closing the battery hood, make sure that the battery cable cannot be dam-
aged.
fBatteries contain dissolved acid which is toxic and caustic. For this reason, protective
clothing and goggles must be worn whenever work is undertaken on batteries. Avoid
physical contact with battery acid.
If clothing, skin or eyes accidentally come into contact with battery acid, liberally flush
the affected parts with clean water. Consult a doctor when skin or eyes come into con-
tact with battery acid. Spilled battery acid must be immediately neutralized.
mOnly batteries with closed tray may be used.
fBattery weight and dimensions have considerable influence on operational safety of
the truck. Changing the battery equipment is not permitted without prior approval by
the manufacturer.
D 1
0402.GB
D Battery - Servicing, recharging, replace-
ment
1 Safety regulations governing the handling of lead-acid batteries
The truck must be parked and rendered safe before any operations on batteries are
undertaken (refer to chapter E).
Servicing staff: Recharging, servicing and replacing of batteries must only be per-
formed by qualified personnel. The instructions contained in this operating manual,
and the instructions of the manufacturer of the battery and of the battery recharging
station, must be observed when performing the above operations.
Fire protection measures: Smoking and naked flames are not permitted when han-
dling batteries. No inflammable substances or spark-generating materials must be
present or stored within a distance of 2 meters of the truck parked for battery recharg-
ing. The location must be well ventilated and fire fighting equipment must be kept
ready.
Servicing of batteries: The battery cell screw caps must be kept dry and clean. Ter-
minals and cable shoes must be clean, lightly greased with pole grease and must be
securely tightened. Batteries with bare terminal posts must be covered using a non-
skid insulating mat.
Disposal of the battery: Batteries must only be disposed of as stipulated in the na-
tional environmental protection regulations or waste disposal provisions. The manu-
facturer’s specifications for the disposal must be heeded.
mBefore closing the battery hood, make sure that the battery cable cannot be dam-
aged.
fBatteries contain dissolved acid which is toxic and caustic. For this reason, protective
clothing and goggles must be worn whenever work is undertaken on batteries. Avoid
physical contact with battery acid.
If clothing, skin or eyes accidentally come into contact with battery acid, liberally flush
the affected parts with clean water. Consult a doctor when skin or eyes come into con-
tact with battery acid. Spilled battery acid must be immediately neutralized.
mOnly batteries with closed tray may be used.
fBattery weight and dimensions have considerable influence on operational safety of
the truck. Changing the battery equipment is not permitted without prior approval by
the manufacturer.

0402.GB
D 2
2Batterytypes
Depending on the truck version, the truck will be supplied with different battery types.
The table below shows the capacity of the batteries and also the combinations used
as standard equipment.
The battery weights can be seen on the battery identification plate.
Depending on the type of battery used, it is also possible to use models with en-
hanced performance or maintenance-free batteries.
mWhen replacing or installing batteries, ensure that the battery is correctly secured in
the battery compartment of the truck.
3 Exposing the battery
fPark the truck and render it safe (refer to
chapter E).
– Use the hex key located beneath the
armrest (2) (see chapter F) to open the
battery door (5), take out the door and
put it aside.
– Pull the unlocking lever (1) for the bat-
tery hood (3).
– Swing up the battery hood (3) and en-
gage it.
fOpen and close the battery hood care-
fully.
Connecting and disconnecting of battery
connector and socket is only permitted
when the truck and the charger are both
switched off.
24V - PzS - Battery 3 PzS 330L (with weights)
24V - PzS - Battery 3 PzS 420L
24V - PzS - Battery performance-enhanced 3 PzS 450HX
1 2
4
5
3
0402.GB
D 2
2Batterytypes
Depending on the truck version, the truck will be supplied with different battery types.
The table below shows the capacity of the batteries and also the combinations used
as standard equipment.
The battery weights can be seen on the battery identification plate.
Depending on the type of battery used, it is also possible to use models with en-
hanced performance or maintenance-free batteries.
mWhen replacing or installing batteries, ensure that the battery is correctly secured in
the battery compartment of the truck.
3 Exposing the battery
fPark the truck and render it safe (refer to
chapter E).
– Use the hex key located beneath the
armrest (2) (see chapter F) to open the
battery door (5), take out the door and
put it aside.
– Pull the unlocking lever (1) for the bat-
tery hood (3).
– Swing up the battery hood (3) and en-
gage it.
fOpen and close the battery hood care-
fully.
Connecting and disconnecting of battery
connector and socket is only permitted
when the truck and the charger are both
switched off.
24V - PzS - Battery 3 PzS 330L (with weights)
24V - PzS - Battery 3 PzS 420L
24V - PzS - Battery performance-enhanced 3 PzS 450HX
1 2
4
5
3

D 3
0402.GB
4 Charging the battery
fTo charge the battery, the truck must be parked in a closed and properly ventilated
room.
– Expose the battery (refer section 3).
mThe battery connector (6) and the charging cable must only be connected or discon-
nected with the truck and the battery charger switched off. The master switch must
also only be actuated with the truck and the battery charger switched off.
fDuring the recharging operation, the tops of the battery cells must be exposed to en-
sure adequate ventilation. No metal objects must be placed on the battery. Prior to
starting the recharging operation, check all cable connections and plugged connec-
tions for visible damage.
All safety instructions as provided by the battery supplier and battery charger supplier
must be strictly observed.
– Withdraw the battery connector (6).
– Remove any insulating mats from the battery.
– Connect the charging cable of the battery charger to the battery connector (6) and
switch on the charger.
mRecharge the battery observing the instructions provided by the battery supplier and
by the battery charger supplier.
6
D 3
0402.GB
4 Charging the battery
fTo charge the battery, the truck must be parked in a closed and properly ventilated
room.
– Expose the battery (refer section 3).
mThe battery connector (6) and the charging cable must only be connected or discon-
nected with the truck and the battery charger switched off. The master switch must
also only be actuated with the truck and the battery charger switched off.
fDuring the recharging operation, the tops of the battery cells must be exposed to en-
sure adequate ventilation. No metal objects must be placed on the battery. Prior to
starting the recharging operation, check all cable connections and plugged connec-
tions for visible damage.
All safety instructions as provided by the battery supplier and battery charger supplier
must be strictly observed.
– Withdraw the battery connector (6).
– Remove any insulating mats from the battery.
– Connect the charging cable of the battery charger to the battery connector (6) and
switch on the charger.
mRecharge the battery observing the instructions provided by the battery supplier and
by the battery charger supplier.
6