Jungheinrich EJC 214 User manual

EJC 214-220 / EJC 212z-220z 11.10
Operating instructions
51141056
04.19
en-GB
EJC 212z
EJC 214z
EJC 216z
EJC 220z
EJC 214
EJC 216
EJC 220

2

Declaration of Conformity
Manufacturer
Jungheinrich AG, 22039 Hamburg, Germany
Description
Industrial truck
Type Option Serial no. Year of
manufacture
EJC 212z
EJC 214z
EJC 216z
EJC 220z
EJC 214
EJC 216
EJC 220
On behalf of
Date
EU DECLARATION OF CONFORMITY
The undersigned hereby declare that the powered truck described in detail complies
with the current versions of European Directives 2006/42/EG (Machinery Directive)
and 2014/30/EU (Electromagnetic Compatibility - EMC). The manufacturer is
authorised to compile the technical documentation.
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter and the pages
are numbered continuously.
The operator manual details different industrial truck models. When operating and
servicing the industrial truck, make sure that the particular section applies to your
truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the
design, equipment and technical features of the system. No guarantee of particular
features of the truck should therefore be assumed from the present operating
instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following
graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will
result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction
may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in
slight to medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instruction may result in
material damage.
ZUsed before notices and explanations.
tIndicates standard equipment
oIndicates optional equipment
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Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Friedrich-Ebert-Damm 129
22047 Hamburg - Germany
Tel: [phone]
www.jungheinrich.com
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Contents
.
A Correct Use and Application 11
.
1 General 11
2 Correct application 11
2.1 Lifting Passengers 11
3 Approved application conditions 12
3.1 Internal Operation Combined with Brief External or Cold Store
Operation (t) 13
3.2 Internal Operation in Cold Stores with Cold Store Equipment (o) 13
4 Proprietor responsibilities 14
5 Adding attachments and/or optional equipment 14
.
B Truck Description 15
.
1 Application 15
1.1 Truck models and rated capacity 15
2 Travel direction definition 16
3 Assemblies and Functional Description 17
3.1 Assembly Overview 17
3.2 Functional Description 19
4 Technical Specifications 22
4.1 Performance data 22
4.2 Dimensions 24
4.3 Weights 30
4.4 Tyre type 31
4.5 EN norms 32
4.6 Specifications according to RED guideline (Radio Equipment
Directive) for radio units 33
4.7 Conditions of use 33
4.8 Electrical Requirements 33
5 Identification Points and Data Plates 34
5.1 Indication Points 34
5.2 Data plate 36
5.3 Truck capacity plate 37
5.4 Wind loads 40
5.5 Capacity Plate for Stacking and Transport Operations 40
5.6 Capacity Plate for Stacking, Transport and Double-Deck Operations 41
.
C Transport and Commissioning 43
.
1 Lifting by crane 43
2 Transport 45
3 Using the Truck for the First Time 47
.
D Battery - Servicing, Recharging, Replacement 49
.
1 Safety Regulations Governing the Handling of Lead-Acid Batteries 49
2 Battery types 51
3 Exposing the battery 54
4 Charging the battery 55
4.1 Charging the battery with a stationary charger 56
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4.2 Charging the battery with an on-board charger (o) 57
5 Battery removal and installation 65
5.1 Changing the battery from the top 66
5.2 Removing the battery from the side 68
.
E Operation 73
.
1 Safety Regulations for the Operation of Forklift Trucks 73
2 Displays and Controls 75
2.1 Battery discharge monitor 79
2.2 Battery discharge indicator 80
3 Preparing the Truck for Operation 81
3.1 Checks and Operations to Be Performed Before Starting Daily Work 81
3.2 Preparing the truck for operation 82
3.3 Checks and operations to be carried out when the truck is operational 83
3.4 Parking the truck securely 84
4 Industrial Truck Operation 85
4.1 Safety regulations for truck operation 85
4.2 Emergency Disconnect 87
4.3 Automatic braking 89
4.4 Travel 90
4.5 Slow travel 93
4.6 Steering 94
4.7 Brakes 94
4.8 Load handler raise/lower 97
4.9 Lifting, transporting and depositing loads 100
4.10 Use as a Lift Work Table 108
5 Troubleshooting 109
5.1 Truck does not start 110
5.2 Load cannot be lifted 112
6 Operating the truck without its own drive system 113
6.1 Release and activate the drive wheel brake 113
7 Load handler emergency lowering 115
7.1 EJC 214/216/220 115
7.2 EJC 212z / 214z / 216z / 220z 116
8 Optional equipment 117
8.1 Emergency operation with service key GF60 117
8.2 CanCode Keypad (o) 119
8.3 Setting the truck parameters with CanCode 138
8.4 Parameters 140
8.5 Setting the Battery Parameters with CanCode 145
8.6 Set ELH 2415 / 2425 / 2435 Charger Characteristics with CanCode 147
8.7 CanDis Display Instrument (o) 149
8.8 Display unit (2 inch display) 151
8.9 Keyless Access System 156
8.10 General Information about the Use of Keyless Access Systems 157
8.11 Commissioning the Keypad and the Transponder Reader 157
8.12 Using the Display: 160
8.13 Using the Keypad 165
8.14 Operating the transponder reader 170
8.15 ISM access module (o) 174
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F Industrial Truck Maintenance 175
.
1 Operational Safety and Environmental Protection 175
2 Maintenance Safety Regulations 176
2.1 Working on the electrical system 177
2.2 Consumables and used parts 177
2.3 Wheels 177
2.4 Hydraulic system 178
2.5 Lift Chains 179
3 Lubricants and Lubrication Schedule 180
3.1 Handling consumables safely 180
3.2 Lubrication Schedule 182
3.3 Consumables 183
4 Maintenance and repairs 184
4.1 Preparing the truck for maintenance and repairs 184
4.2 Front cover disassembly 185
4.3 Lifting and jacking up the truck safely 186
4.4 Cleaning 187
4.5 Checking the hydraulic oil level 190
4.6 Check wheel attachment and wear 192
4.7 Checking electrical fuses 194
4.8 Restoring the truck to service after maintenance and repairs 195
5 Decommissioning the Industrial Truck 196
5.1 Prior to decommissioning 196
5.2 Action to be taken during decommissioning 196
5.3 Restoring the truck to service after decommissioning 197
6 Safety tests to be performed at intervals and after unusual incidents 198
7 Final de-commissioning, disposal 198
8 Human vibration measurement 198
.
G Maintenance, Inspection and Changing of Maintenance
Parts Requiring Replacement 199
.
1 Maintenance Contents EJC 212z/214z/216z 200
1.1 Owner 200
1.2 Customer Service 204
2 Maintenance Contents EJC 214/216 211
2.1 Owner 211
2.2 Customer Service 215
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