Jupiter Avionics JA72-006 User manual

Rev B Page i
JA72-005 Glove Box with USB Charger
JA72-006
Glove Box with USB Charger
Installation and Operating Manual
Rev. B
Jupiter Avionics Corporation
1959 Kirschner Road
Kelowna BC
Canada V1Y 4N7
Tel: [phone]
Toll-Free: 1 855 478 2232
www.jupiteravionics.com

JA72-006 Glove Box with USB Charger
Installation and Operating Manual
Rev B Page ii
Copyright 2013 Jupiter Avionics Corp.
All rights reserved
Jupiter Avionics Corporation (JAC) permits a single copy of this manual to be printed or downloaded for the express
use of an installing agency. Any such electronic or printed copy of this manual must contain the complete text of this
copyright notice. Any unauthorized commercial distribution of this manual is strictly prohibited. Except as described
above, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any
storage medium for any purpose without the express prior written consent of JAC.
RECORD OF REVISIONS
Revision
Rev Date
Description
ECR
A
Oct 2013
Initial release, Serial number 1001 and higher.
2488
B
Feb 2014
Change Certification Statement
2493
Prepared:
MPB
Checked:
Approved:
IMPORTANT:
Information in this document is subject to change without notice.
To confirm the current revision status of this manual, visit the JAC website:
www.jupiteravionics.com

JA72-006 Glove Box with USB Charger
Installation and Operating Manual
Rev B Page iii
Table of Contents
SECTION 1 - DESCRIPTION...........................................................................................................................................1
1.1 System Overview..............................................................................................................................................1
1.2 Features Overview............................................................................................................................................1
1.3 Inputs and Outputs ...........................................................................................................................................1
1.3.1 Inputs........................................................................................................................................................1
1.3.2 Bi-Directional Ports...................................................................................................................................1
1.3.3 Output.......................................................................................................................................................1
1.4 Specifications....................................................................................................................................................1
1.4.1 Electrical Specifications............................................................................................................................1
1.4.2 Mechanical Specifications ........................................................................................................................2
1.4.3 Environmental Specifications ...................................................................................................................2
1.4.4 Flammability of Materials..........................................................................................................................2
SECTION 2 – INSTALLATION........................................................................................................................................3
2.1 Introduction.......................................................................................................................................................3
2.2 Continued Airworthiness...................................................................................................................................3
2.3 Unpacking and Inspecting Equipment..............................................................................................................3
2.3.1 Warranty .......................................................................................................................................................3
2.4 Installation Procedures.....................................................................................................................................3
2.4.1 Installation Limitations ..................................................................................................................................3
2.4.2 Cabling and Wiring .......................................................................................................................................3
2.4.3 Mechanical Installation .................................................................................................................................4
2.4.6 Post Installation Checks ...............................................................................................................................4
2.5 Installation Kit ...................................................................................................................................................4
2.5.1 Recommended Crimp tools......................................................................................................................4
2.6 Installation Drawings.........................................................................................................................................4
SECTION 3 – OPERATION.............................................................................................................................................5
3.1 Introduction.......................................................................................................................................................5
3.2 Front Panel Connectors....................................................................................................................................5
3.2.1 USB POWER OUTPUT 5V/2A.................................................................................................................5
3.2.2 AUDIO I/O.................................................................................................................................................5
3.3 Compatibility .....................................................................................................................................................5
Appendix A - Installation Drawings........................................................................................................................... A1
A1 Introduction.....................................................................................................................................................A1
A2 Installation Drawings.......................................................................................................................................A1
Appendix B - Certification Documents...................................................................................................................... B1
B1 Airworthiness Approval...................................................................................................................................B2
B2 Instructions for Continued Airworthiness........................................................................................................B2
B3 Environmental Qualification Form ..................................................................................................................B3

Rev B Page 1
JA72-006 Glove Box with USB Charger
SECTION 1 - DESCRIPTION
1.1 System Overview
The JA72-006 Glove Box with USB Charger allows the aircraft owner /operator to use an unused portion of the
instrument panel for storage. The interior of the glove box has a soft, high friction finish to minimize noise and
movement due to vibration.
A USB 2.0 Type A receptacle is provided to supply 5 Vdc power up to 2 Amps.
A 3.5mm stereo jack is also provided to enable music players to be connected to the aircraft's audio system.
The JA72-006 uses a 6 Dzus high aperture. Other heights and a non-USB version are available.
1.2 Features Overview
The JA72-006 is painted in a baked-on flat black urethane finish to resist scratches and nicks during use.
1.3 Inputs and Outputs
Refer to the JA72-006 connector map for the mating connector designators and contact assignments for the input and
bi-directional signals.
1.3.1 Inputs
Name
Qty
Type
D+ and D-
2
Charge sense
POWER INPUT
1
+ 28 Vdc power
SPARE
1
Spare
1.3.2 Bi-Directional Ports
Name
Qty
Type
AUDIO LEFT, AUDIO RIGHT
2
Audio I/O connector, audio
RESERVED
1
Audio I/O connector, reserved
AUDIO LEFT, AUDIO RIGHT
2
Main connector, audio
RESERVED
1
Main connector, reserved
1.3.3 Output
Name
Qty
Type
+5VDC
1
USB power output
1.4 Specifications
1.4.1 Electrical Specifications
Power Input
Primary nominal voltage 28.0 Vdc
Maximum voltage 32.2 Vdc
Minimum voltage 22.0 Vdc
Emergency voltage 18.0 Vdc
Power Input - Off ≤ 14 Vdc

JA72-006 Glove Box with USB Charger
Installation and Operating Manual
Rev B Page 2
Overvoltage ≥ 42 Vdc for ≥ 5 min
Input current at 28 Vdc ≤ 0.7 A
1.4.1.1 +5V Output Performance
Output rated current 2.00 A
Output rated voltage +5 Vdc ± 12 %
Output capable of ≥110 % of rated power for ≥ 2h
Regulation ≤ 12 %
Ripple ≤ 280 mVrms
Short circuit ≥ 1 min
Dielectric strength Not Applicable
1.4.2 Mechanical Specifications
Height 2.24 in [56.9 mm] maximum
Behind panel depth (not including connectors) 5.52 in [140.2 mm] maximum
Width 5.75 in [146.1 mm] maximum
Weight 1.01 lbs [0.46 kg] maximum
Enclosure: 5052-H32 aluminum; brushed
texture and conversion coating
Internal Finish Flat Black Urethane Paint with
Soft Touch coating
Faceplate 6061-T651 Aluminum with flat black
urethane paint; white legends
Connectors (3): J1 Main One 9-pin D-Sub male, V5 locking
J2 Audio I/O One 4 pole 3.5mm jack
J3 USB One USB Type A Female
Mounting 4 Dzus fasteners
Bonding ≤2.5 mΩ
Installation kit part number INST-JA72
1.4.3 Environmental Specifications
The JA72-006 Glove Box with USB Charger has been tested to the environmental conditions listed below.
Environmental categories are listed in the Environmental Qualification Form in Appendix B of this manual.
Temperature:
Operating -45 °C to +70 °C
Ground Survival -55 °C to +85 °C
Altitude 50,000 ft
Humidity Cat A (48 hours)
Shock, Crash Safety 15 g, 30 g for 11 ms
1.4.4 Flammability of Materials
The JA72-006 complies with the requirements of RTCA/DO-160G Sec 26.3.3 "Flammability", through equivalent
flammability testing of materials and the Small Parts Exemption.

Rev B Page 3
JA72-006 Glove Box with USB Charger
CAUTION: The power input circuitry of the unit may be damaged if the installation does not
conform to the wiring instructions in this manual.
SECTION 2 – INSTALLATION
2.1 Introduction
This section contains unpacking and inspection procedures, installation information, and post-installation checks.
2.2 Continued Airworthiness
Maintenance of the JA72-006 is on condition only. Scheduled inspection and/or periodic maintenance of this unit is
not required.
2.3 Unpacking and Inspecting Equipment
Unpack the equipment carefully. Check for shipping damage and report any problems to the relevant carrier. Confirm
that the Authorized Release Certificate or Certificate of Conformance is included. Complete the on-line warranty card
from the Jupiter Avionics Corporation (JAC) website – www.jupiteravionics.com/warranty.
2.3.1 Warranty
All products manufactured by JAC are warranted to be free of defects in workmanship or performance for 2 years
from the date of installation by an approved JAC dealer or agency. This warranty covers the cost of all materials and
labour to repair or replace the unit, but does not include the cost of transporting the defective unit to and from JAC or
its designated warranty repair centre, or of removing and replacing the defective unit in the aircraft. This warranty
does not cover failures due to abuse, misuse, accident, or unauthorized alteration or repairs.
THIS WARRANTY IS VOID IF THE PRODUCT IS NOT INSTALLED BY AN AUTHORIZED JAC DEALER. If the on-
line warranty card is not completed, the product will be warranted from the date of manufacture.
Contact JAC for return authorization, and for any questions regarding this warranty and how it applies to your unit(s).
JAC is the final arbiter concerning warranty issues.
2.4 Installation Procedures
2.4.1 Installation Limitations
Those installing the JA72, on or in a specific type or class of aircraft, must determine that the aircraft installation
conditions. The JA72 may be installed only by following the applicable airworthiness requirements.
2.4.2 Cabling and Wiring
All wire shall be selected in accordance with the original aircraft manufacturer’s maintenance instructions, or AC43.13-
1B Change 1, Paragraphs 11-76 through 11-78. Unshielded wire types shall qualify to MIL-W-22759 as specified in
AC43.13-1B Change 1, Paragraphs 11-85, 11-86, and listed in Table 11-11. For shielded wire applications, use Tefzel
MIL-C-27500 shielded wire with tag ring or equivalent (for shield terminations) to make the most compact and easily
terminated interconnect. Follow the Connector Map in Appendix A of this manual.
Allow 3” from the end of the shielded wiring to the shield termination to allow the connector hood to be easily installed.
Refer to the Interconnect drawing in Appendix A of this manual for shield termination details. Note that this unit has a
‘clamshell’ hood that is installed after the wiring is complete.

JA72-006 Glove Box with USB Charger
Installation and Operating Manual
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Maintain wire segregation and route wiring in accordance with the original aircraft manufacturer’s maintenance
instructions.
Unless otherwise noted, all wiring shall be a minimum of 24 AWG, except power and ground lines, which shall be a
minimum of 20 AWG. Refer to the Interconnect drawing for additional specifications. Check that the ground
connection is clean and well secured, and that it shares no path with any electrically noisy aircraft accessories such
as blowers, turn-and-bank instruments, or similar loads.
2.4.3 Mechanical Installation
The JA72-006 can be mounted in any attitude and location with adequate space for the front panel and sufficient
clearance for the connector and wiring harness. It requires no direct cooling.
2.4.6 Post Installation Checks
2.4.6.1 Voltage/Resistance checks.
Do not attach this unit until the following conditions are met:
a) Check P1 pin 1for +28 Vdc relative to ground.
b) Check P1 pin 6(power ground) for continuity to ground (less than 0.5 Ω).
c) Check P1 pin 7 (chassis ground) for continuity to ground (less than 0.5 Ω).
d) Check all pins for shorts to ground or adjacent pins.
2.4.6.3 Power on Checks.
Power up the aircraft’s systems and confirm normal operation of all functions of the JA72. Refer to
Section 3 (Operation) for specific operational details.
When all performance checks are satisfied, complete the necessary regulatory documentation before releasing the
aircraft for service. Refer to Appendix B.
2.5 Installation Kit
The kit required to install this unit is not included with the unit.
The installation kit (Part # INST-JA72) consists of the following:
Quantity Description JAC Part #
1 D-Sub 9-pin connector, hood and 9 crimp pins CON-3420-0009
1 JA72 Assembly Notes, Installation Kit DOC-INST-JA72
2.5.1 Recommended Crimp tools
Connector Type
Hand crimp tool
Positioner
Insertion/extraction tool
Positronic
9507
9502-3
M81969/1-04
Positronic
AFM8 (Daniels)
M22520/2.08 KB-1
2.6 Installation Drawings
The drawings and documents required for Installation can be found in Appendix A of this manual.

Rev B Page A5
JA72-006 Glove Box with USB Charger
CAUTION: Attempting to connect an incompatible plug or device could damage the JA72, the
attached device, or both.
Note: This port is not designed to be used for data transfer.
SECTION 3 – OPERATION
3.1 Introduction
This section contains the operating instructions for the JA72-006.
The JA72-006 provides a useful storage space with the added benefits of storing and charging a phone or other
device, and connecting a music player or other audio input to the aircraft audio system. The interior of the glove box
has a soft, high friction finish to minimize noise and movement due to vibration.
The JA72-006 uses a 6 Dzus high panel height. Other heights and a non-USB version are available.
3.2 Front Panel Connectors
The JA72-006 has two front panel connectors: the USB Power output, and the Audio Input/Output jack.
3.2.1 USB POWER OUTPUT 5V/2A
The Power Output is a USB Type A connector.
This connector is provided to supply 5 Vdc up to 2 Amps for charging cell phones and similar devices.
3.2.2 AUDIO I/O
The Audio I/O jack provides a stereo audio input or output when the interconnect is wired to appropriate audio
equipment. It accepts a 3 pole 3.5mm stereo plug with a slim diameter connector housing.
3.3 Compatibility
If in doubt regarding compatibility of a specific item, contact Jupiter Avionics (www.jupiteravionics.com).
USB Power
Output
Audio
Input/Output

Rev B Page A1
JA72-006 Glove Box with USB Charger
Installation and Operating Manual
Appendix A - Installation Drawings
A1 Introduction
The drawings necessary for installation and troubleshooting of the JA72-006 Glove Box with USB Charger are in this
Appendix, as listed below.
A2 Installation Drawings
DOCUMENT Rev
JA72-006 Connector Map B
JA72-006 Interconnect B
JA72-006 Mechanical Installation A

JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT
TITLE
APPROVED
PREPARED
CHECKED
L00N3
NCAGE CODE PART NO. SHEET
DOC NO.
Glove Box with USB Charger
P1, P2 and P3 Connector Map
JA72-006 1/1
JA72-006 Connector Map Rev B.dwg
TAT
1 2 3 4 5
6 7 8 9
POWER INPUT SPARE AUDIO RIGHT HI AUDIO LEFT HI RESERVED
POWER GROUND CHASSIS GROUND AUDIO RIGHT LO AUDIO LEFT LO
P1
9 PIN FEMALE DMIN
MATING CONNECTOR
VIEW IS FROM REAR OF MATING CONNECTOR
P3
USB TYPE A MALE
MATING CONNECTOR
+5V D+ D-
4 3 2 1
View is from front of mating connector
P2
3 POLE OR 4 POLE MALE 3.5mm
MATING CONNECTOR
3rd Ring / PIN 4: RESERVED
1st Ring / PIN 2: AUDIO RIGHT HI
2nd Ring / PIN 3: AUDIO LO
TIP / PIN 1: AUDIO LEFT HI
View is from side of mating connector
Audio I/O Connector
USB Connector
GROUND
Main Connector
View is from side of mating connector
OR
JAC
DS
11-28-13
JAC
KDV
11-28-13