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JVC KD-LH70R User manual

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SERVICE MANUAL
COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LTD. No.49803
2003/04
KD-LH70R
CD RECEIVER
49803200304
KD-LH70R
TABLE OF CONTENTS
1 Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2 Disassembly method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
3 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
4 Description of major ICs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
SOUND
VOL VOL
SOURCE
RF
U
D
ATT
Area Suffix
E ---- Continental Europe
EX -------- Central Europ
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TEL 13942296513 QQ 376315150 892498299
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KD-LH70R
1-2 (No.49803)
SECTION 1
Important Safety Precautions
1.1 Safety Precautions
!Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
!Please use enough caution not to see the beam directly or touch it in case of an
adjustment or operation check.
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TEL 13942296513 QQ 376315150 892498299
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KD-LH70R
(No.49803)1-3
1.2 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.2.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players.
Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the
traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical
pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily
destroy the laser diode.
1.3 Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector.
(3) Handle the flexible cable carefully as it may break when subjected to strong force.
(4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.4 Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the CD pickup unit.
• Apply solder to the short land before the flexible wire is disconnected from the connector on the CD pickup unit.
(If the flexible wire is disconnected without applying solder, the CDpickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land after connecting the flexible wire.
1M
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
Pickup
Short-circuit point
(Soldering)
Flexible wire
Pickup
Short-circuit point
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TEL 13942296513 QQ 376315150 892498299
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KD-LH70R
1-4 (No.49803)
SECTION 2
Disassembly method
2.1 Main body
2.1.1 Removing the front panel assembly
(See Fig.1)
(1) Push the detach button in the lower left part of the front
panel and remove the front panel assembly in the direction
of the arrow.
Fig.1
2.1.2 Removing the front chassis assembly
(See Figs.2 to 4)
• Prior to performing the following procedure, remove the front
panel assembly.
(1) Remove the two screws Aon the both sides of the main
body.
(2) Remove the two screws Bon the front side of the main
body.
(3) Release the two joints aand two joints bon both sides of
the main body.
(4) Release the two joints con the bottom side of the main
body and remove the front chassis assembly in the direc-
tion of the arrow.
Fig.2
Fig.3
Fig.4
Front panel assembly
Detach button
Joint a
Joint a
Front chassis assembly
A
Joint b
Joint b
A
B
Front chassis assembl
y
Joint cJoint c
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TEL 13942296513 QQ 376315150 892498299
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KD-LH70R
(No.49803)1-5
2.1.3 Removing the heat sink
(See Fig.5)
(1) Remove the two screws Cand two screws Don the left
side of the main body.
Fig.5
2.1.4 Removing the bottom cover
(See Figs.6 and 7)
• Prior to performing the following procedure, remove the front
panel assembly, front chassis assembly and heat sink.
(1) Turn over the main body and release the two joints d, two
joints eand joint f.
CAUTION:
Do not damage the main board when releasing the joint fus-
ing a screwdriver. (See Figs.6 and 7)
Fig.6
Fig.7
C
DHeat sink
Joint d
Joint e
Joint f
Bottom cover
Joint e
Joint d
Joint f
Bottom cover
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TEL 13942296513 QQ 376315150 892498299
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KD-LH70R
1-6 (No.49803)
2.1.5 Removing the rear bracket
(See Fig.8)
• Prior to performing the following procedure, remove the front
panel assembly, front chassis assembly, heat sink and bottom
cover.
(1) Remove the three screws E, two screws Fand two screws
Gon the back side of the main body.
(2) Remove the rear bracket.
REFERENCE:
During reassembly, before fixing the rear bracket onto the
main body, insert the Subwoofer and steering cables into the
slots.
Fig.8
2.1.6 Removing the main board
(See Fig.9)
• Prior to performing the following procedure, remove the front
panel assembly, front chassis assembly, heat sink, bottom
cover and rear bracket
(1) Remove the two screws Hattaching the main board.
(2) Disconnect the connector CN101 and remove the main
board.
Fig.9
2.1.7 Removing the mecha control board
(See Fig. 10)
• Prior to performing the following procedure, remove the front
panel assembly, front chassis assembly, heat sink, bottom
cover, rear bracket and main board.
(1) Remove the five screws Jattaching the mecha control
board.
(2) Disconnect the card wire from the mecha connector.
(3) Move the mecha control board in the direction of the arrow
to release it from the joint g.
Fig.10
G
EE
F
Rear bracket G
Insert Subwoofer and steering
cables into the slots.
Main board
H
H
CN101
J
J
Mecha control board
Mecha
connector
Card wire
Top chassis
Joint g
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TEL 13942296513 QQ 376315150 892498299
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KD-LH70R
(No.49803)1-7
2.1.8 Removing the CD mechanism assembly
(See Fig. 11)
• Prior to performing the following procedure, remove the front
panel assembly, front chassis assembly, heat sink, bottom
cover, rear bracket, main board and CD mecha board.
(1) Remove the three screws K.
Fig.11
2.1.9 Removing the front board
(See Figs. 12 to 14)
• Prior to performing the following procedure, remove the front
panel assembly.
(1) Remove the four screws Lon the back side of the front
panel assembly.
(2) Release the nine joints h.
(3) Take out the front board.
Fig.12
Fig.13
Fig.14
K
K
CD mechanism assembly Top chassis
L
L
L
Joint h
Joint h
Joint h
Joint h
Rear cover
Front board
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TEL 13942296513 QQ 376315150 892498299
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KD-LH70R
1-8 (No.49803)
2.2 CD mechanism section
2.2.1 Removing the top cover
(See Figs.1 and 2.)
(1) Remove the four screws Aon the both side of the body.
(2) Lift the front side of the top cover and move the top cover
backward to release the two joints a.
Fig.1
Fig.2
2.2.2 Removing the connector board
(See Figs.3 to 5.)
CAUTION:
Before disconnecting the flexible wire from the pickup, solder
the short-circuit point on the pickup. No observance of this in-
struction may cause damage of the pickup.
(1) Remove the screw Bfixing the connector board.
(2) Solder the short-circuit point on the pickup.
(3) Disconnect the flexible wire from the pickup.
(4) Move the connector board in the direction of the arrow to
release the two joints b.
(5) Unsolder the wires on the connector board if necessary.
CAUTON:
Unsolder the short-circuit point after reassembling.
Fig.3
Fig.4
Fig.5
A
A
A
Joints a
Top cover
Joints a
Top cover
B
Connector board
Pickup
Short-circuit point
Joints b
Wires Pickup
Short-circuit point
(Soldering)
Flexible wire
B
Flexible wire
Connector board
Frame
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TEL 13942296513 QQ 376315150 892498299
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KD-LH70R
(No.49803)1-9
2.2.3 Removing the DET switch
(See Figs.6 and 7.)
(1) Extend the two tabs cof the feed sw. holder and pull out
the switch.
(2) Unsolder the DET switch wire if necessary.
Fig.6
Fig.7
2.2.4 Removing the chassis unit
(See Figs.8 and 9.)
• Prior to performing the following procedure, remove the top
cover and connector board.
(1) Remove the two suspension springs (L) and (R) attaching
the chassis unit to the frame.
CAUTION:
The shape of the suspension spring (L) and (R) are different.
Handle them with care.
When reassembling, make sure that the three shafts on the
underside of the chassis unit are inserted to the dampers cer-
tainly.
Fig.8
Fig.9
Connector
board
DET
switch
Pickup
DET switch Tab c
Tab c
DET switch wire
Feed sw. holder
Suspension spring (L)
Suspension spring (L)
Suspension spring (R)
Suspension spring (R)
Chassis unit
Frame
Chassis unit
Frame
Shafts
Shaft
Dampe
r
Damper
Damper
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TEL 13942296513 QQ 376315150 892498299
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KD-LH70R
1-10 (No.49803)
2.2.5 Removing the clamper assembly
(See Figs.10 and 11.)
• Prior to performing the following procedure, remove the top
cover.
(1) Remove the clamper arm spring.
(2) Move the clamper assembly in the direction of the arrow to
release the two joints d.
Fig.10
Fig.11
2.2.6 Removing the loading / feed motor assembly
(See Figs.12 and 13)
• Prior to performing the following procedure, remove the top
cover, connector board and chassis unit.
(1) Remove the screw Cand move the loading / feed motor
assembly in the direction of the arrow to remove it from the
chassis rivet assembly.
(2) Disconnect the wire from the loading / feed motor assembly
if necessary.
CAUTION:
When reassembling, connect the wire from the loading / feed
motor assembly to the frame as shown in Fig.12.
Fig.12
Fig.13
Clamper arm
spring
Chassis rivet
assembly
Joint d
Joint d Clamper assembly
Clamper arm spring
Clamper assembly
Joint d
Joint d
Chassis rivet assembly
Loading / feed motor assembly
Loading / feed motor assembly
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TEL 13942296513 QQ 376315150 892498299
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