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JVC FS-SD990 User manual

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SERVICE MANUAL
COMPACT COMPONENT SYSTEM
No.20947
Apr. 2001
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
FS-SD990 / FS-SD770
FS-SD550
Contents
Safety Precautions
Important for laser products
Preventing static electricity
Dismantling and assembling
the traverse unit
Disassembly method
Maintenance of laser pickup
Replacement of laser pickup
Flow of functional operation
unit TOC read
Method of connecting
treatment device wire
Description of major ICs
1-2
1-3
1-4
1-5
1-6
1-15
1-15
1-16
1-17
1-18
FS-SD990 / FS-SD770
FS-SD550
Area Suffix
J
CU.S.A
Canada
These models not have adjustment.
The difference between FS-SD550 and FS-SD770 FS-SD990 is only the speaker systems.
The difference between FS-SD770 and FS-SD990 is cabinets of the speaker.
REMOTECONTROL
DIMMER SLEEP
DISPLAY FMMODE
POWER
AHBPRO CD
PROGRAM
DOOR
SLIDE
AUTO
PRESET
REPEATRANDOM
BASS TREBLE CANCEL
UP
SET
DOWN
MD/AUX FM
/
AM
VOLUME
CD
FADEMUTING
FS-SD550
FS-SD770, FS-SD990
REMOTECONTROL
DIMMER SLEEP
DISPLAY FMMODE
POWER
AHBPRO CD
PROGRAM
DOOR
SLIDE
AUTO
PRESET
REPEATRANDOM
BASS TREBLE CANCEL
UP
SET
DOWN
MD/AUX FM
/
AM
VOLUME
CD
FADEMUTING
FS-SD990 / FS-SD770
FS-SD550
1-2
1. This design of this product contains special hardware and many circuits and components specially for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in
writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services
should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product
should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further
relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
be obtained by using replacement components rated for higher voltage, wattage, etc.Replacement parts which
have these special safety characteristics are identified in the Parts List of Service Manual. Electrical
components having such features are identified by shading on the schematics and by ( ) on the Parts List in
the Service Manual. The use of a substitute replacement which does not have the same safety characteristics
as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of
electric shock and fire hazard. When service is required, the original lead routing and dress should be
observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the product
(antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the
product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage
current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground.Any leakage current must not exceed 0.5mA AC (r.m.s.).
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more
sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor
between an exposed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to eachexposed metal part,
particularly any exposed metal part having a return path to
the chassis, and meausre the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. voltage measured Any must not exceed 0.75 V
AC (r.m.s.).This corresponds to 0.5 mA AC (r.m.s.).
1.This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500 10W
0.15 F AC TYPE
!
Burrs formed during molding may
be left over on some parts of the
chassis. Therefore, pay attention to
such burrs in the case of
preforming repair of this system.
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the
parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " "
mark nearby are critical for safety.
When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer.
(Except the JC version)
FS-SD990 / FS-SD770
FS-SD550
1-3
Important for laser products
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible laser
radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are
defeated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
VARNING : Osynlig laserstrålning är denna del är öppnad
och spårren är urkopplad. Betrakta ej strålen.
VARO : Avattaessa ja suojalukitus ohitettaessa olet
alttiina näkymättömälle lasersäteilylle.Älä katso
säteeseen.
ADVARSEL : Usynlig laserstråling ved åbning , når
sikkerhedsafbrydere er ude af funktion. Undgå
udsættelse for stråling.
ADVARSEL : Usynlig laserstråling ved åpning,når
sikkerhetsbryteren er avslott. unngå utsettelse
for stråling.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
DANGER : Invisible laser radiation
when open and interlock or
defeated.
AVOID DIRECT EXPOSURE TO
BEAM (e)
VARNING : Osynlig laserstrålning är
denna del är öppnad och spårren är
urkopplad. Betrakta ej strålen. (s)
VARO : Avattaessa ja suojalukitus
ohitettaessa olet alttiina
näkymättömälle lasersäteilylle.Älä
katso säteeseen. (d)
ADVARSEL :Usynlig laserstråling
ved åbning , når
sikkerhedsafbrydere er ude af
funktion. Undgå udsættelse for
stråling. (f)
!CAUTION Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
FS-SD990 / FS-SD770
FS-SD550
1-4
Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc.is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.1. Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players.
Be careful to use proper grounding in the area where repairs are being performed.
1.1.1. Ground the workbench
1. Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
1.1.2. Ground yourself
1. Use an anti-static wrist strap to release any static electricity built up in your body.
1.1.3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup.The tester's internal power
source can easily destroy the laser diode.
1.2. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text.Remove the anti-static pin when replacing the traverse
unit.Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
Conductive material
(conductive sheet) or iron plate
(caption)
Anti-static wrist strap
FS-SD990 / FS-SD770
FS-SD550
1-5
Dismantling and assembling the traverse unit
Notice regarding replacement of optical pickup
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc.is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing
repairs to the optical pickup or connected devices.
1. Do not touch the area around the laser diode and actuator.
2. Do not check the laser diode using a tester, as the diode may easily be destroyed.
3. It is recommended that you use a grounded soldering iron when shorting or removing the laser diode.
Recommended soldering iron: HAKKO ESD-compatible product
4. Solder the land on the optical pickup's flexible cable.
Note : Short the land after shorting the terminal on the flexible cable using a clip, etc., when using an
ungrounded soldering iron.
Note : After shorting the laser diode according to the procedure above, remove the solder according
to the text explanation.
Shorting
Flexible cable
KSM-900AAH
Sub board
(Reverse side)
FS-SD990 / FS-SD770
FS-SD550
1-6
Piror to performing the following procedure, remove
the CD door.
Remove the ten screws Band the five screws C
attaching the rear cover on the back of the body.
1.
<Main body>
Removing the rear cover (See Fig.2)
Remove the four screws Aattaching the CD door on
the upper side of the body.
1.
Removing the CD door (See Fig.1)
Prior to performing the following procedure, remove
the CD door, the rear cover.
Remove the four screws Dattaching the side covers
on the bottom of the body.
Move the left cover backward and remove outward.
Also remove the right cover in the same way.
1.
2.
Removing the right and left covers
(See Fig.3)
Disassembly method
Fig.1
Fig.2
Fig.3
B
BB
B
B
B
CCC
Rear cover
DDRight cover
Left cover
Bottom
CD door
A
A
FS-SD990 / FS-SD770
FS-SD550
1-7
Prior to performing the following procedure, remove
the CD door, the rear cover and the side covers.
Remove the three screws Eon the bottom of the
body.
Release two joints aand two joints bon both sides
of the body using a screwdriver and remove the front
panel assembly toward the front.
1.
2.
Removing the front panel assembly
(See Fig.4 to 6)
Prior to performing the following procedure, remove
the CD door, the rear cover, the side covers and the
front panel assembly.
Disconnect the card wire from connector CN104 and
CN105 of the main board in the front part of the
body. Disconnect the card wire from CN101 of the
main board on the right side, and the wire from
CN705 and CN708 of the CD mechanism base
assembly respectively.
Remove the four screws Fattaching the CD
mechanism base assembly on the upper side of the
body. Remove the screw Iattaching the earth
terminal on the right side.
1.
2.
Removing the CD mechanism base
assembly (See Fig.7 to 14)
Fig.4
Fig.6Fig.5
E
Front panel assembly
(Left side) (Right side)
Front panel assembly
Joints a Joints b
Bottom
Fig.7
Fig.8
FF
CD mechanism base assembly
CD mechanism base assembly
Main bard
CN105
CN104
Front panel assembly
FS-SD990 / FS-SD770
FS-SD550
1-8
Remove the screw Gattaching the power amplifier
board on the back of the body. Disconnect the wire
from connector CN301 and pull the power amplifier
board fully outward.
Raise the right and left door arms by turning the gear
ain the rear of the power amplifier board.
After the CD mechanism base assembly is detached
from the door arms, pull the CD mechanism base
assembly toward the front and disconnect the wire
from connector CN804 on the left side of the door
arm board.
Pull out the CD mechanism base assembly toward
the front.
3.
4.
5.
6. Fig.9
Fig.10
Fig.11
F
I
CD mechanism base assembly
Main board
CN101
CN708
FCD mechanism base assembly
CN804
CD mechanism base assembly
CN301
G
Power amplifier board
Fig.13 Gear a
Fig.12
Fig.14
CD mechanism base assembly
Power amplifier board
Door arm
Door arm
IGear a
CD mechanism base assembly
Door arm board (L)
CN804
CN705
FS-SD990 / FS-SD770
FS-SD550
1-9
Prior to performing the following procedure, remove
the rear cover, the side covers, the front panel
assembly and the CD mechanism base assembly.
In case that the upper parts of the door arms
attached to the CD door are not level, let down them
to the level position by turning the gear ain the
direction of the arrow.
1.
Removing the door arm assembly / the
door arm board (R) and (L)
(See Fig.15 to 20)
When the door arms incline, the door
arm assembly and the door arm board
(R) and (L) may not be removed.
ATTENTION:
Remove the four screws Hon the upper side and
the one screw Ion the left side of the body.
Remove the four screws Jattaching the door arm
board (L) and (R) on both sides of the door arm
assembly.
2.
3.
Fig.15
Fig.16
Fig.18
Fig.20
Fig.17
Fig.19
Door arm
Door arm board (L)
Door arm
Door arm board (R)
Door arms (Attached to the CD door)
H
H
Door arm assembly Door arm assembly
J
J
I
Door arm board (L)
Door arm assembly J
J
Door arm board (R)
Fan motor
FS-SD990 / FS-SD770
FS-SD550
1-10
Prior to performing the following procedure, remove
the CD mechanism base assembly.
Disconnect the wires from connector CN102 and
CN193 on the main board and release them from the
cord stopper respectively.
Remove the two screws Kand the two screws L
attaching the heat sink and the power amplifier
board.
1.
2.
Removing the power amplifier board
(See Fig.21 and 22)
Prior to performing the following procedure, remove
the CD mechanism base assembly.
Disconnect the wires from connector CN191 and
CN192 on the main board and release them from the
cord stopper respectively.
Remove the four screws Mattaching the transformer
assembly.
1.
2.
Removing the transformer assembly
(See Fig.21)
Prior to performing the following procedure, remove
the CD mechanism base assembly and the door arm
assembly.
Disconnect the wires from connector CN106 on the
main board and release it from the cord stopper.
Remove the three screws Nattaching the gear
motor assembly. Remove the gear motor assembly
with the gear motor stopper.
Remove the belt from the gear motor assembly.
Remove the two screws Ofrom the gear motor
assembly.
1.
2.
3.
4.
Removing the gear motor assembly
(See Fig.23 and 24)
Fig.21
Fig.22
Fig.23
Fig.24
Power amplifier board
Door arm assembly
CN191 CN193
Cord stopper Cord
stopper
Main board
CN106
CN181
CN192
CN102
Cord stopper
M
M
Transformer assembly
Power amplifier board
Heat sink K
L
Gear motor stopper Gear motor assembly
Cord stopper
CN106
N
N
Motor
Belt
O
Cord stopper