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JVC UX-L40 User manual

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1-1
UX-L40/UX-L30
SERVICE MANUAL
MICRO COMPONENT SYSTEM
No.21105
Jul. 2002
COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.
UX-L40/UX-L30
UX-L40/UX-L30
Safety precautions
Preventing static electricity
Important for laser products
Disassembly method
Adjustment method
Contents
Flow of functional operation
until TOC read (CD)
Maintenance of laser pickup
Replacement of laser pickup
Description of major ICs
1-2
1-3
1-4
1-5
1-19
1-24
1-25
1-25
1-26~35
STANDBY/ON
DISPLAY
CLOCK
/TIMER
SLEEP
BASS
TREBLE
UP
DOWN CANCEL
SET
CD TAPE
FM/AM
AUX/MD
CD
PRGM RANDOM REPEAT
SURROUND AHB PRO
DIMMER
VOLUME
REV.MODE FM MODE AUTO
PRESET
RM-SUXL40U REMOTE CONTROL
COMPACT
DIGITALAUDIO
CD-R/RW PLAYBACK
REC SURROND AHB PRO
VOLUME
BASS TREBLE
PHONES
AUTO REVERSE
CD TAPE
FM/AM
MICRO COMPONENT SYSTEM UX-L40
CLOCK/TIMER AUX/MD
DOWN UP
STANDBY/ ON
+–
PUSH
OPEN
SP-UXL40 SP-UXL40CA-UXL40 SP-UXL30 SP-UXL30CA-UXL30
STANDBY/ON
DISPLAY
CLOCK
/TIMER
SLEEP
BASS
TREBLE
DOWN CANCEL
SET
CD
PRGM RANDOM REPEAT
AHBPRO
DIMMER
VOLUME
REV.MODE FM MODE AUTO
PRESET
1
4
7
10
2
5
8
3
6
9
+10
RM-SUXL30U REMOTE CONTROL
UP
CD
/
TAPE FM/AM AUX/MD
COMPACT
DIGITALAUDIO
CD-R/RW PLAYBACK
REC REV.MODE AHB PRO
VOLUME
BASS TREBLE
PHONES
AUTO REVERSE
CD TAPE
FM/AM
MICRO COMPONENT SYSTEM UX-L30
CLOCK/TIMER AUX/MD
DOWN UP
STANDBY/ ON
+–
PUSH
OPEN
US ----------------- Singapore
UP ----------------------- Korea
UW ------- Brazil,Mexico,Peru
UJ -------------------- U.S.Military
Area Suffix
UX-L30
US ----------------- Singapore
UP ----------------------- Korea
UW ------- Brazil,Mexico,Peru
Area Suffix
UX-L40
1-2
UX-L40/UX-L30
1. This design of this product contains special hardware and many circuits and components specially for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in
writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services
should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product
should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further
relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in the Parts List of Service Manual. Electrical
components having such features are identified by shading on the schematics and by ( ) on the Parts List in
the Service Manual. The use of a substitute replacement which does not have the same safety characteristics
as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of
electric shock and fire hazard. When service is required, the original lead routing and dress should be
observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the product
(antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the
product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage
current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more
sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor
between an exposed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path to
the chassis, and meausre the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement. Voltage measured any must not exceed 0.75 V
AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500 10W
0.15 F AC TYPE
!
Burrs formed during molding may
be left over on some parts of the
chassis. Therefore, pay attention to
such burrs in the case of
preforming repair of this system.
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the
parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " "
mark nearby are critical for safety.
(This regulation does not correspond to J and C version.)
1-3
UX-L40/UX-L30
Preventing static electricity
1.Grounding to prevent damage by static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
2.About the earth processing for the destruction prevention by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
Be careful to use proper grounding in the area where repairs are being performed.
2-1 Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
2-2 Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
4.Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
Attention when traverse unit is decomposed
1.Solder is put up before the card wire is removed from connector on
the CD substrate as shown in Figure.
(When the wire is removed without putting up solder, the CD pick-up
assembly might destroy.)
2.Please remove solder after connecting the card wire with
when you install picking up in the substrate.
*Please refer to "Disassembly method" in the text for pick-up and how to
detach the substrate.
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
CN601 on
mechanism
board
Shorting round
Shorting round
Flexible wire
1-4
UX-L40/UX-L30
Important for laser products
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible
laserradiation and is equipped with safety switches
whichprevent emission of radiation when the drawer is
open and the safety interlocks have failed or are de
feated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
VARNING : Osynlig laserstrålning är denna del är öppnad
och spårren är urkopplad. Betrakta ej strålen.
VARO : Avattaessa ja suojalukitus ohitettaessa olet
alttiina näkymättömälle lasersäteilylle.Äläkatso
säteeseen.
ADVARSEL : Usynlig laserstråling ved åbning , når
sikkerhedsafbrydere er ude af funktion. Undgå
udsættelse for stråling.
ADVARSEL : Usynlig laserstråling ved åpning,når
sikkerhetsbryteren er avslott. unngåutsettelse
for stråling.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
CLASS 1
LASER PRODUCT
!
CAUTION
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
1-5
UX-L40/UX-L30
Remove the six screws Aon the back of the main
body.
Remove the screw Bon each side and remove the
cover in the direction of the arrow.
1.
2.
Disassembly method
<Main body>
Removing the Metal cover
(See Fig.1 to 3)
Fig.1
Fig.2Fig.3
A
A
A
BB
1-6
UX-L40/UX-L30
Remove the metal cover.
Remove the two screws Cretaining the rear cover.
1.
Removing the Rear cover
(See Fig.4)
Remove the metal cover and the rear cover.
Remove the twelve screws Dretaining the rear
panel. Release the two joints aon the rear side and
the joint bon each side.
1.
Removing the Rear panel
(See Fig.5)
Fig.4
Fig.5
CC
D
D
D
DD
D
a
bb
1-7
UX-L40/UX-L30
Remove the metal cover.
Disconnect the card wire from connector CN1 on the
tuner board.
Remove the two screws Eon the rear side and the
screw Fon the side.
1.
2.
Removing the Tuner board
(See Fig.6)
Remove the metal cover.
Disconnect the shield wire from connector CN905 on
the optical digital board.
Remove the screw Gon the rear side and the screw
Hon the upper side.
1.
2.
Removing the Optical digital board
(See Fig.7)
Fig.6
Fig.7
E
F
G
H
CN1
CN905
Tuner board
Optical digital board
1-8
UX-L40/UX-L30
Remove the metal cover, the rear cover, the rear
panel, the tuner board and the optical digital board.
Disconnect the card wire from connector CN903 and
CN904 on the main board.
Pull the joint cin the direction of the arrow and
remove the CD-R/RW mechanism assembly
backward while releasing the joint d.
1.
2.
Removing the CD-R/RW mechanism
assembly (See Fig.8)
Fig.8
cd
CD-R/RW mechanism
assembly
Main board
CN904
CN903
1-9
UX-L40/UX-L30
Remove the metal cover, the rear cover and the rear
panel.
Disconnect the card wire from connector CN902,
CN903, CN904 and CN905 on the main board and
remove the CD-R/RW mechanism assembly.
1.
Removing the Main board/ the Heat sink
board (See Fig.9 to 11)
Remove the two screws Ito remove the main board.
Disconnect the card wire from connector CN931,
CN935, CN933, CN934, CN913, CN901, CN900 and
CN917 on the main board.
Remove the band fand disconnect the card wire
from connector CN951 on the power transformer
assembly. Remove the main board / the heat sink
board from the body.
Release the joint eof the main board and disconnect
connector CN944 and CN945 of the heat sink board
from connector CN915 and CN916 of the main board
respectively.
2.
3.
4.
5.
Refer to the method of removing the
CD-R/RW mechanism assembly and
Fig.8.
REFERENCE:
Fig.9
CN916
CN900
CN901
CN913
CN934
CN933
CN935
CN917
CN951
CN905
CN902 CN904
CD-R/RW mechanism assembly
CN903
CN915
Fig.10Fig.11
CN945
CN944
I
f
I
e
Main board
Main board
Main board
Heat sink board
Heat sink board
Power transformer
assembly
CN931
1-10
UX-L40/UX-L30
Remove the metal cover, the rear cover, the rear
panel, the CD-R/RW mechanism assembly and the
main board.
Disconnect the power cord from connector J1000 on
the power transformer assembly.
Remove the four screws J.
1.
2.
Removing the Power transformer
assembly (See Fig.12)
J
JJ
J1000
Power transformer
assembly
Fig.12