JYDELAND BOBMAN S User manual

BOBMAN S
INSTRUCTIONS
READ BEFORE USE!
UK 03-2012

INTRODUCTION
Thank you for your interest in the
Jydeland Bobman. We trust you
will gain a lot of satisfaction from
your purchase for many years and
that your Bobman will fulfil your
expectations.
Please read these instructions
before using the machine.
The primary functions, main-
tenance and safety will be cov-
ered in the following pages. This
is a product for professional use
only. Instructions in use of the
machine comply with the check-
list enclosed, which can also be
used for a service agreement.
If further training or a follow-up
visit are required, please contact
Jydeland A/S .
Enjoy!
2

3

WARNING
WARNING
A Bobman can only be used outdoors or in
a well-ventilated room, as the exhaust gas
contains highly toxic CO².
The machine can only be operated by the
driver sitting in the driver’s seat with at least
one hand always on the steering wheel and
both feet resting on the foot rests or pedals.
Do not start machine if any covers are
removed or defective.
Not suitable for use on very hilly terrain due
to risk of tipping over. That risk is increased
significantly when appliances are attached.
Noise level for normal use exceeds 80db. The
use of ear protectors is recommended.
We recommend that the operator wears a
dust mask for spreading work.
The Bobman is for professional use by trained
personnel only.
4

WARNING SYMBOLS
There are yellow warning stickers on the
machine indicating where extra caution
must be exercised. These are instructions.
Always use the machine with care.
Caution! Always accompanied by another
pictogram.
Read in instruction book.
Large rotating screw conveyor. Risk of
crushing. Keep arms and legs clear. Machine
must be switched off when working on the
parts referred to by this pictogram.
Small rotating screw conveyor. Risk of trap-
ping hands. Machine must be switched off
when working on the parts referred to by
this pictogram.
Rotating blower. Machine must be switched
off when working on the parts covered by this
pictogram.
Crushing function. Risk of crushing. Keep
arms and legs clear. Exercise caution when
using this function.
Hearing protectors and goggles. Recom-
mended when operating the machine.
5

Drive
Press pedal on right
for forwards and lift
pedal for reverse.
Brush
Pushes out
the brush
Spreadmachine and brush
Starts and stops the hydraulic motors for
the brush and spreader. By drawing the
handle the brush will rotate counter clock-
wise and return to transport position. The
Hydraulic will stop in center position.
Dosing
Handle for
adjusting the
dosing of spread
material.
Starting
diesel engine
Turn key under steer-
ing wheel to start Hatz
diesel engine.
Shall not preheat.
Operation
6

Fuel
Fuel filler cap under seat.
Scraper
Handle for raising,
lowering and adjustment
of scraper height.
Shaker
Shakes material loose in the
event of clumping.
Solid wheel
Available with solid wheel.
Throttle
Engine RPM
Extra weight for back
wheel
A weight can be fitted to the
back wheel.
Steering
Back wheel is turned
by chains from steering
wheel passing under
seat.
Remove seat and top
panel to adjust.
Battery
12 V sealed battery.
Keep terminals clean.
7

Adjusting brush Blower housing
Brush
Brush weighs approx. 80 cm and can be replaced.
19 mm spanner required to adjust up and down on swing arm.
Engine arm can be turned further.
Rear of brush must be approx. 5 cm clear of ground when brushing
Accessories for different box heights can be ordered (parallelogram).
Blower
The blower nozzle can be turned downwards to direct spreading upwards or
downwards.
Baffle opening and engine RPMs determine how much material is spread!
Never put fingers, arms or objects in blower nozzle, conveyor screw and
brush if engine and hydraulics are running.
STOP machine if any foreign object blocks blower!!!
8

Using the Bobman spreader
1Fill hopper with sawdust or chopped straw, 3-8 cm pieces, Topbox can be
mounted
2Lower scraper onto ribbed floor.
3Start hydraulics on right side of steering wheel. (on/off)
4Start brush using left handle under steering wheel. The brush totates clock-
wise. Release pedal to stop brush and return it to transport position.
5Open baffle in hopper for quantity to be spread..
6Shake hopper by hand if necessary to loosen material.
7The brush will return to transportationposition by drawing the left handle
under the steering wheel in opposite direction. The brush will stop by position-
ing the handle in center.
Working in barn - important!
• Floor must be scraped clean twice (or more) times daily
• Bed must be swept clean and dry
• Thin layer of sawdust or chopped straw spread over bed
Adjustment of scraper height using 19
mm spanner
Rubber on scraper can be replaced.
9

Cleaning
Always keep engine clean - use com-
pressed air if necessary. Avoid blow-
ing directly into air filter. Replace air
filter often to avoid reducing engine
power due to dust in air. The machine
can also be cleaned by high pressure
washer, but never aim jet directly at
air filter, breather pipe for hydraulics
under seat, diesel filler cap, wiring
and electronics.
Tightening up and damage
Tightening up screws and bolts must
be done regularly.
Always repair any damage immedi-
ately after discovery.
Weekly check
Check there is sufficient oil in engine
(W15-40).
Monthly check
Check level of hydraulic oil in sight
glass on right side of machine (HV32
/ HV46).
Lubrication
Lubricate steering chain with oil
(spray-on chain oil is recommended).
Lubricate ball joints with no grease
nipple and universal joint on steering
column with oil. kugleled som ikke har
nipler smøres også med olie.
Hydraulic oil
Hydraulic oil level must be in centre
of sight glass.
Replace hydraulic oil after analysis or
2000 hours.
Fill hydraulic oil (HV32 / HV46) at
filter on right side of hydraulic oil
tank.
Hydraulic oil filter
Change hydraulic oil filter first time
after 50 hours and thereafter every
500 hours or once annually. NB: if oil
colour is milky white, there is water
in the system. Change oil.
Steering
Back wheel is turned by chains from
steering wheel passing under seat.
Remove seat and top panel to adjust.
Battery
12 V sealed battery.
Keep terminals clean.
Maintenance
10

Hatz
Air filter
Change air filter if blocked.
Blow filter clean from inside
out. Engine will overheat if
filter is blocked, reducing air
intake. It will produce a lot
of smoke, traction power
will be reduced and fuel con-
sumption increase.
Fuel filter
Change fuel filter before it
becomes blocked or once
annually to avoid problems
starting. Fuel filter is in
bottom of tank via sus-
pended by a cord from the
lid.
Engine oil
Check oil level. Change
engine oil (W15-40) first
time after 50 hours and
thereafter every 200 hours
or once annually. Check
engine oil and refill on left
side of engine.
Fuel
Diesel fuel filler cap under
sear. Open seat access
tank.
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12

Bobman S frame
Nr. Varenr Navn Name
1 790070 Bobman strø chassis Bobman Spreed chassis
2 790001 Sædeskjold Bobman Pro/Strø Siettopplait Bobman Pro/speed
3 790002 Sædeholder til Bobman Pro/Strø Sietplait for Bobman Pro/spreed
4 790003 Sæde til Bobman Pro/Strø Siet for Bobman Pro/spreed
5 790004 Honda GX 390 13 Hk m. selvstart Honda Gx390 13HP with.Electric start
5A 780023 Tændrør BPR6ES Plug BPR6ES
5B 790116 Luftfilter til Honda 13 Hk Airfilter for Honda 13HP
5C 790117 Lydpotte til Honda 13 Hk Muffler for Honda 13HP
6 790005 Flexrør for udstødning for Honda Flexpipe for muffler for Honda
7 790006 Udstødning bagende for Honda Muffler bagend for Honda
8 790007 Udstødning på Honda Muffler on Honda
9 790008 Holder for hyd. pumpe Bobman Pro Basis for hydr. pump Bobman Pro
10 790009 Skærm for hyd. pumpe Bobman Pro Gart for hydr. pump Bobman Pro
11 780125 Remstrammer Belt tigthen
12 63100007 Lejehus til oliepumpe Bearringhaus for oilpump
13 780124 Hyd. pumpe Galtech 4,5 ccm Hydr. pump Galtec 4,5 ccm
14 60120098 Hyd. fittings Ø12 til 3/8";26.00"
15 790010 Hyd. fittings sugestuds Hydr. Fittings sugplait
16 780131 Tandremhjul 20tds/1610 m. tapelock Tithbeltweel 20tds.1610 with tapelock
16A 780129 Tapelock Ø25/1610 Tapelock Ø25/1610
17 780131 Tandremhjul 20tds/1610 m. tapelock Tithbeltweel 20tds.1610 with tapelock
17A 780128 Tapelock Ø18/1610 Tapelock Ø18/1610
18 790011 Overtryksventil (Alublok) Overpresserventil (Alublok)
19 790012 Hyd. fittings omvendt samler Hydr. Fittings turnarraundcunekter
20 60120087 Hyd. fittings Ø12 T m. omløber på midt Hydr. Fittings Ø12 T
21 60120085 Hyd. fittings 90° Ø12 Hydr. Fittings 90 degrees Ø12
22 790013 Tandrem 640 8M-B Teathbelt 640 8 M-B
23 790014 Plus ledning t. benzin, Ø6 i begge ender Plus cabel for petrol. Ø6 in both ends
24 790015 Plus ledning t. diesel, Ø6 og Ø8 Plus cabel for diesel, Ø6 and Ø8
25 790016 Minus ledning med Ø6 og Ø8 Minus cabel with Ø6 and Ø8
26 790017 Batteri bobman Pro/Strø Battery for Bobman Pro/Spreeder
27 790018 Bat. dækplade for benzin 3 WD Battery gard plaid for petrol 3WD
28 790019 Styrekonsol Bobman Pro/Strø Steringkonsol Bobman Pro/Spreeder
29 780098 Rat aksel Steringshaft
30 790020 Dækplade ved styrekonsol Gard plaid for steringkonsol
31 790021 Gashåndtag Spreeder
32 790022 Gaskabel 750 mm Diesel Spreederkabel 750 mm Diesel
32A 791022 Gaskabel 1350 mm Benzin/kubota Spreed kabel 1350 mm
33 790023 Topleje for rataksel Topbearring for steringshaft
34 790024 Stop for rataksel Stop for steringshaft
35 780099 Rat bobman Steringweel
36 790025 Kæde komplet Bobman Pro/Strø Chains komplit Bobman Pro/Spreeder
37 790026 Gaspedal Bobman Pro/Strø Speedpedal Bobman Pro/Spreeder
38 790027 Fremdrifts stangforbindelse Speedpedal
39 790028 Sugestuds i tank Sugplaid for tank
40 790029 Sugeslange fra tank Sughous for tank
41 780112 Gummi for fodhviler Rober for footrest
42 790030 Stop for gummi fodhviler Stop for rober footrest
43 790031 Tandhjul 57 tds. 1/2";460.00"
44 790032 Kugleleje 6207 2RS Bearring 6207 2RS
45 790033 Hjulgaffel bagende Pro/Strø Weelfork bagend Pro/SPreeder
46 790034 Komplet baghjul til Pro/Strø Komplit bagweel for Pro/spreeder
46A 790035 Dæk 18x9,50-8 Tier 18x9,5-8
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14

Bobman S frame
Nr. Varenr Navn Name
46B 790036 Fælg 700Ax8H2 Weelbase 700Ax8H2
46C 790112 Slange 18x8,50/9,50-8 Snaike 18x8,5/9,5-8
46D 780999 Vægtklods i hjulet Weight blocks for wheel
46E 790121 Støttebolt Bobman 9 hk 85 mm Boult for wait in weel 130mm
47 780114 Hyd. motor 160 ccm Danfoss Hydr. engine Weit 160 ccm
48 60120081 VA12LK1/2 Indskr.Ø12 1/2K VA12LK1/2-Ø12 1/2K
49 790037 Hjulflange Bobman Pro/Strø Weelbase Bobman Pro/Spreeder
50 790038 Hyd. slange 1850 mm 90°/lige Hydr. Hous 1800mm 90degrees
51 790039 Bobman filter elementhus Bobman filterelementhous
52 790040 Ventilblok Q35 Ventilblok
53 790041 Sugestuds fra pumpe Sugplait from pump
55 790043 1/2 slangestuds" 1/2** Housplait
56 790044 Udluftningsslange Hous for air to hydr. tank
57 790045 Motorplade Motorbuttomplait
58 790049 Gummidæmper for Pro/Strø Roberfood for Pro/spreeder
59 790048 Hyd. slange 500 mm 90°/lige Hydr. Hous 500mm 90 degrees
60 790047 Hyd. slange 320 mm 90°/lige Hydr. Hous 320 mm 90 degrees
61 790046 Hyd. slange 320 mm 45°/lige Hydr. Hous 320 mm 45 degrees
62 780016 Slangepose 600 mm Housbak 600mm
63 790051 Sideskærm diesel højre side Sidegarth diesel right
63A 790050 Sideskærm benzin højre side Sidegart petrol right
64 790053 Sideskærm diesel venstre side Sidegart diesel left
64A 790052 Sideskærm benzin venstre side Sidegart petrol left
65 790064 Hatz diesel motor Hatz diesel motor
65A 790118 Luftfilter til Hatz B30 Airfilter for Hatzmotor B30
65B 790119 Luftfilter til Lambordini 8 Hk Airfilter for Lambordini 8 HP
65C 790120 Luftfilter til Lambordini 11,5 Hk Airfilter for Lambordini 11,5 HP
66 790065 Indsugningsgitter for Hatz Sug rist for Hatzmotor
67 790068 Flexrør for udstødning til Hatz Flexpipe for Muffert for Hatz
68 790066 Udstødningsholder bagende diesel Muffertbasis bagend diesel
69 790067 Udstødning på Hatz Muffert on Hatzmotor
70 60120087 Hyd. fittings Ø12 T m. omløber på midt Hydr. Fittings Ø12 T
71 790069 Hyd. pumpe cassapa 4,8 ccm Hydr. Pump Galtec 4 ccm
72 60120098 Hyd. fittings Ø12 til 3/8";26.00"
73 60120097 Indskruning, Ø12 - 1/2";35.00"
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16

Bobman S kasseBobman S kasse
Nr. Varenr Navn Name
1 790071 Strøkasse Spreed machine
2 790072 Understel for strøkasse med skraber Underwagen for spreedmachin with Schraber
3 790058 Komplet forhjul til 1 WD 13x6,50-6 Komplit frontwheel for 1WD 13x6,5-6
4 790073 40x40 endepropper 40 x 40 plasticinstick
5 780067 Skrabegummi, Bobman S, FL Schraberrober, Bobman S, FL
6 780068 Skinne f. skrabegummi Rail for schraberrober
7 790076 Stop for skraber Stop for schraberrober
8 790077 Drænslange 550 mm Leekhous 550 mm
9 790078 Blæsehus Blowerhaus
10 790079 Hyd. motor 12,5 ccm Hydr. Motor 12,5ccm
11 790080 Blæsemølle Blowermill
12 780061 Kosteskive f. dobbeltkost Sweeperdisk f. dubb. sweeperdisk
13 790082 Krydsled for kostearm kors for broos
14 790083 Kostearm Sweeparm
15 780060 Motorbeslag f. dobbeltkost Motorbasis for dobbelt sweep
16 400862 Hyd. motor GMR 100, Hydr. 8 HK Hydr. motor GMR 100 Hydr. 8 HP
17 790085 Kost Ø750 mm Sweep Ø750mm
18 790086 Dækplade Gardplaid
19 790111 Hyd. motor 160 ccm Hydr. motor 160 ccm
20 790087 Snegl for strøkasse Skru for spreedemachin
21 790088 Flangeleje 25 mm FL205 (UC205) Bearring 25mm FL205 (UC205)
22 790089 Ryster for strøkasse Schaker for spreedmachin
23 790090 Rystearm for strøkasse Schakerarm for spreedermachin
24 790091 Gummihåndtag Rober handel
25 790092 Doseringsspjæld Ajustinglook
26 790093 Fiberklods Plastic piec
27 790094 Håndtag for doseringsspjæld Stop for Ajustinglook
28 790095 Kostestang Broos pin
29 790096 Hyd. slange 750 mm 12/18 - 90°/lige Hydr. Hous 750 mm 12/18-90degrees
31 790097 Hyd. slange 650 mm 12/18 - 90°/lige Hydr. Hous 650 mm 12/18-90 degrees
33 60120087 Hyd. fittings Ø12 T m. omløber på midt Hydr. Fittings Ø12 T
34 60120085 Hyd. fittings 90° Ø12 Hydr. Fittings 90 degrees Ø12
35 790098 3-vejshane for strøkasse 3way ventil for spreederbox
36 790099 Afstandsstykke 10 mm 10 mm betwinpiec
37 790100 Håndtag for ventiler Handel for ventilblok
38 790101 4-vejshane for strøkasse 4 way oilblok for spreedemachin
40 790038 Hyd. slange 1850 mm 90°/lige Hydr. Hous 1800mm 90degrees
41 790103 Hyd. slange 1000 mm 12/18 - 90°/lige Hydr. Hous 1000 mm 12/18-90 degrees
42 790104 Hyd. slange 400 mm 12/18 - 90°/lige Hydr. Hous 400 mm 12/18-90 degrees
43 780016 Slangepose 600 mm Housbak 600mm
44 790106 Slangepose 1300 mm Housbag 1300 mm
45 790107 Afstandsstykke for hjul 50 mm 50 mm betweenpiec for weel
46 790108 Glideskinne 12x100x180 mm Sleiderrail 12x100x180mm plast
47 790109 Gummistop for kost Roberstop for broos
48 790110 Overkasse til strøkasse Topbox for spreedmachin
17

Mini spread
Mini spreader box for disinfectant
The box can be mounted on the left side
of Bobman S and FL
Attach hydraulic hoses on return side
from screw conveyor in the bottom of
the Bobman spreader box
Obtain diagram from Jydeland.
1Fill box with lime/disinfectant
10 litres = 15 kg
2Start spreading using the ball-topped
handle on the box
3Dosing can be adjusted in the box
under the lid.
Cleaning
Do not wash the mini spreader box,
unless cleaning it 100%.
Moisture and lime will coagulate, and the
screw conveyor can sieze.
Spreader hatch
Disinfectant is spread by
rotating brush bristles
Filling
Disinfectant is poured in here. Do not
compress in the box.
Lubrication
Spay oil using a thin pipe. There are no
grease nipples.
Safety
Never put your fingers or any other
object into the screw conveyor or
blower unless the machine is stopped
The grille in front of the exhaust must
not be damaged or removed
18

Nr. Varenr Navn Name
1 780701 MS15 Kasse
2 780702 Låg for kasse
3 780703 Snegl med blæser
4 780704 Kugleleje for snegl
5 780705 Juster spjæld
6 780706 Sikkerhedsgitter
7 780707 Beslag til kasse
8 780708 Blæsehus
9 780709 Lille sikkerhedsgitter
10 780710 Kuglehane
11 780038 Håndtag
12 780712 Spec. bolt for fodhviler
13 780713 Hydr. motor omm 8 Danfoss
19

Technical Data
Motor............... 1 cylindret diesel HATZ
Fueltank..........................................5 l
Speed....................................... 8 km/h
Drive .................................. 1 or 3 WD
Weight .................................... 400 kg
Height .......................................1,2 m
Length.......................................2,4 m
Width ........................................1,0 m
Sweep diameter .........................0,7 m
Scrape width .............................1,0 m
Spread distance .........................0-3 m
Capacity .....................................500 l
Top box, 20 cm............................200 l
Top box, 40 cm............................400 l
20