Kärcher ID 30/30 Afc Operational manual

Translation of the Original Operating Manual
ID 30/30 Afc, ID 50/40 Afc
GBR

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Copyright
Copyright by
KärcherIndustrial Vacuuming GmbH
Robert-Bosch-Straße 4-8
73550 Waldstetten
GERMANY

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1.1 General safety information.................................................................................................7
2Delivery, internal transportation, unpacking...........................................................................8
2.1 Delivery...........................................................................................................................8
2.2 Internal transport...............................................................................................................8
2.2.1 Dimensions and weight ..................................................................................................8
2.3 Unpacking.......................................................................................................................8
2.4 Packaging material............................................................................................................8
2.5 Storage conditions............................................................................................................9
2.5.1 Information forstorage...................................................................................................9
3Appliance description........................................................................................................ 10
3.1 Intended Use.................................................................................................................. 10
3.1.1 Dustclass "M"............................................................................................................. 10
3.2 Non-Intended Use........................................................................................................... 10
3.2.1 Dustclass "M"............................................................................................................. 10
4Layoutand function........................................................................................................... 11
4.1 Main dimensions............................................................................................................. 11
4.2 Technical Data............................................................................................................... 11
4.3 Technical Data /30 IE2..................................................................................................... 12
4.4 Technical Data /40 IE2..................................................................................................... 12
5Main components............................................................................................................... 13
5.1 Components .................................................................................................................. 13
5.2 Function Description Industrial Extractor/deduster................................................................ 13
6Initiation............................................................................................................................ 14
6.1 Connection to the electric mains........................................................................................ 14
6.2 Before switching on,check:.............................................................................................. 14
6.3 Switching the suction system on and off at the control cabinet ............................................... 14
6.4 Incorrect rotational direction.............................................................................................. 14
6.5 Potential equalization conductors ...................................................................................... 14
7Operation.......................................................................................................................... 16
7.1 Operation...................................................................................................................... 16
7.2 Suction process.............................................................................................................. 16
7.3 Function description Ringler control cabinets....................................................................... 16
7.4 Button formanual mode................................................................................................... 17
7.5 Indicatorlamps............................................................................................................... 18
7.5.1 Electrical filtercleaning................................................................................................. 19
7.6 Minimum volume flow...................................................................................................... 19
7.7 Time of dedusting........................................................................................................... 19
7.8 Differential pressure switch (0040088) (optional).................................................................. 19
7.9 Operation monitoring of the device with differential pressure switch (0040089)(Optional).......... 20
7.10 Filtermonitoring differential pressure switch (0041130)(optional)............................................ 20
7.11 Empty collection container withPE dust bag....................................................................... 21
8Troubleshootingand fault elimination................................................................................. 23
8.1 Safety instructions........................................................................................................... 23
8.2 Initial fault eliminationmeasures........................................................................................ 23
9Maintenance/Repair............................................................................................................ 25
9.1 Maintenance regulations.................................................................................................. 25

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9.2 Maintenance intervals table.............................................................................................. 26
9.3 Cleaning........................................................................................................................ 26
9.4 Disassembly of thesuction turbine..................................................................................... 27
9.5 Disassembly of the bag-type filter...................................................................................... 28
9.6 Changingthe filtercloth forthe bag-type filter...................................................................... 29
9.6.1 Work steps for pocket filterchange................................................................................. 30
9.7 Circuit diagram forsystems with control unit........................................................................ 32
9.8 Warnings on the suction device......................................................................................... 32
9.8.1 Warningsign for devices in class "M" ............................................................................. 32
9.8.2 Identification: Dust collectors oftype 22.......................................................................... 32
9.8.3 Rotational direction identification.................................................................................... 32
9.9 Wearparts list................................................................................................................ 33
10 Decommissioning, storage................................................................................................. 34
11 Disposal............................................................................................................................ 35
12 Spare Parts List ................................................................................................................. 36
12.1 Industrial vacuum cleaners............................................................................................... 36
12.2 Industrial vacuum cleaners............................................................................................... 36
12.3 Drive Part IE2 for control.................................................................................................. 37
12.4 Drive Part IE2 for control.................................................................................................. 38
12.5 Spare parts list/drawingchassis with filter tank (2201096)..................................................... 41
12.5.1 Spare parts list/drawingchassis with filter tank (2201096).............................................. 41
12.6 Spare parts list/drawingpocket filter3.2m², Kat. "L" as /"L" as (2350202/2350115)................... 42
12.7 Spare parts list/drawingpocket filter3.2m², Kat. "L" as /"L" as (2350202/2350115)................... 42
12.8 Spacer rake for pocket filter1.75/3.2/5.2m², (2381000), (2381001), (2381002)......................... 43
12.9 Spacer rake for pocket filter1.75/3.2/5.2m², (2381000), (2381001), (2381002)......................... 43
12.10 Spare Parts List/Drawing Collection Container................................................................. 44
12.10.1 Spare Parts List/Drawing Collection Container.............................................................. 44
12.11 Electrical filtercleaning, noswitchingcabinet, (2380187)................................................... 45
12.12 Electrical filtercleaning, noswitchingcabinet, (2380187)................................................... 45
12.13 Spare Parts List Suction hose DN 50, all Types (2600398-Z)............................................. 46
12.13.1 Spare Parts List Suction hose DN 50, all Types (2600398-Z)......................................... 46
12.13.2 Spare Parts List Suction hose DN 70, all Types............................................................ 47
12.13.3 Spare Parts List Suction hose DN 70, all Types............................................................ 47
12.14 Accessories List.......................................................................................................... 48
13 EEC-Declaration of Conformity........................................................................................... 49

Delivery, internal transportation, unpacking
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Delivery, internal transportation, unpacking
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General safety information
WARNING
While operating electrical machines,certain parts ofthem are inevitable alive dangerously or
under mechanical stress.
Due to their electrical and mechanicalfunctionalproperties, machinescan cause severe injuries
and damage to property. This particularlyapplies in the event ofincorrect use, operation or
maintenance, or in the event ofunauthorized interventions!
All electrical work mustbe performed by a qualified electrician.All mechanicalwork must be carried
out according to instructions (see Maintenance/ Repair). The device may be operated only by
qualified personnel who have read and understood the operating instructions.
The operator must be provided with information, instructionsand training on the materials to be
absorbed, including a secure procedure for removal of the absorbed material, before use.
All notes and data on the machines must be observed!
Faultless and safe use ofthis machine includescorrect transport and storage, as well as operation
in accordance with regulationsand careful maintenance!
This device is not intended for being used by persons (including) with limited physical, sensoryor
mental skillsorlack ofexperience and/or lack of knowledge except ifthey are supervised by a
person responsible for their safety or were instructed in how to use the device by this person.
Children should be supervised to ensure that they do not play with the device.
•Operation ofthe device is only permitted on underground sloping no more than 10° and with
sufficient load-bearing capacity.
CAUTION
Only use with safety shoes (acc. to EN ISO 20345)
•Do not place any limbs between partsto be joined during assemblyofthe machine parts. When
moving the parts, pull limbsfrom tightening spaces in time.
•Make sure that the powersupply cord is not damaged by being run over, crushed, tugged etc..
Stop the industrial vacuum cleaner immediatelyifnecessary!
•The power supply cord mustbe regularly inspected for signsofdamage or ageing!
•Connectors ofpowersupply cords must atleastbe splash-proof!
•Starting without a filter orwith a damaged filter is not allowed
The suction device must not be operated if wear is detected on fasteners or mounting brackets.
Please arrange for a service immediately, or send the industrialvacuum cleanerfor repair to:
Kärcher Industrial Vacuuming GmbH
Abt. Service
Robert-Bosch-Straße 4-8
73550 Waldstetten
Tel: ++49-7171-94888-23

Delivery, internal transportation, unpacking
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Delivery, internal transportation, unpacking
Delivery
Unload the scope ofdelivery on level ground with sufficiently sized industrialtrucks.
Internaltransport
Transport scope ofsupply to the siteofsetup secured againstmovement ortipping with a sufficientlysized
industrial truck.
The rotary current drive unit can be taken up at the attached ring
screwfor internal transport with a crane (observe carrying capacityof
the lifting gear!).
Transport ofthe entire device by the ring screw is forbidden!
When removing the entire device after use ofthe machine, a
protective clothing has to be worn.
Use the provided handles!
Dimensionsand weight
Packaging
Type
D 3,0 kW
D 4,0kW
L (mm)
1300
1300
B (mm)
900
900
H (mm)
2300
2200
Weight with
packaging
(kg)
approx 199
approx 218
Unpacking
Make sure that no components are left in the packaging.
Scope ofdelivery: -Suction device
-Technical Manual
Packaging material
The packaging materials must be disposed ofin accordance with the valid legal requirements.
Correct disposal ofthis product(electrical waste) (applicablein the countries ofthe European Union
and other European countries with a separate collection system)
The identification on the product and on the associated literature states that it must not be disposed of
along with normal domestic waste atthe end ofits service life. Please dispose ofthis device
separately from other waste, in order to prevent damage to the environment or to human health
through uncontrolled waste disposal. Please recycle this device, in order to promote sustainablere-
use of material resources. Private users should contact the dealer from whom they purchased the
product or the competent authorities, in order to find out howthey can recycle the device in an
environmentally-
friendly manner. Commercial users should contact theirsupplier.This product mustnot bedisposed of
along with other commercial waste.

Delivery, internal transportation, unpacking
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Recycling symbol
This information must be observed in order to preserve the environment!
Storage conditions
Information for storage
Should the industrial exhauster not be operated for a longer period of time, so it has to be stored in
dry, dust andvibrationless rooms.
Temperature T: -10…+40°C
Humidity: max. 85%

Appliance description
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Appliance description
Intended Use
NOTICE
•This device, which has been delivered ready for operation, is designed as a dry vacuum cleaner for
commercial andindustrial applicationse.g. in hotels,schools,hospitals, factories, shops,offices
and rent transactions.It is particularlysuitable for vacuuming up dust.
Dedusting units are suitable forconnection to dust-generatingmachines.
•Caution!This device is only meant for dry application and mustnot be used or stored outdoors
under wet conditions!
The machine may only be operated when all filters installed correctly and undamaged.
WARNING
Dust class "M"
Observe warning sign on the device!
Dust class "M" containsdust class"L".
•The device is suitable for dusts hazardous to health and not flammable with workplace limit
≥0.1mg/m³ according to dust classM (max. permeability <0.1%) accordingto DIN EN
60335-2-69 Annex AA:2010.
Non-Intended Use
NOTICE
For all personal injuries and material damages, which are caused bya not -asdirected-
use, the operator and not the manufacturerofthe machine is
responsible for !
•May not be used outdoors!
WARNING
•This device is not suitable for taking up and extracting combustible dusts.
•This device is not suitable for taking up and extracting flammable liquids(flammable, highly
flammable,highly flammable hazardoussubstancesaccordingto Directive 67/548/EEC)
(Flash Point under55°C) as well as mixturesof combustible dustswith flammable liquids.
•The vacuum cleaneris not approved for operation in potentially explosive areas!
DANGER
•With improper use may cause explosion and fire!
Dust class "M"
Observe warning sign on the device!
•The device is not suitable for dust classH.
•The device is not suitable for carcinogenic hazardoussubstancespurs. to GefStoffV§10,
TRGS 905 or TRGS 906.
•The device is not suitable for asbestospursuant to TRGS 519.
NOTICE
A device of build 22 is needed to extract flammable dust!

Layout and function
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Layout and function
Ringler industrial vacuum cleaners and mobile dust collectorsare delivered in operational condition
Main dimensions
Technical Data
Weight
Manual vibrators
/30
/40
approx145Kg
approx164kg
Electricvibrators
approx165Kg
approx184Kg
Sound pressurelevel LpA
Determined to EN 60335-2-69
65dB(A)
70dB(A)
Uncertainty KpA
2dB(A)
Protectiveclass
I
ambient temperature
-15°C to +40°C
intake temperature medium
max.+40°C
Installation altitude
max.1000müberNN

Layout and function
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Technical Data /30 IE2
Power
3,0kW
3,45kW
Frequency
50Hz
60Hz
Hedging
16A
16A
Voltage/
power consumption
200-260V/ 11,4A Δ
230-290V/ 10,8A Δ
350-450V/ 6,5AY
400-500V/ 6,2AY
Pressure
-260 / +270mbar
-240 / +230mbar
Blower Output
315m³/h
375m³/h
Degree ofprotection
IP 55
of efficiency
IE2-85,5
cosφ 0,82
Technical Data /40 IE2
Output
4,0kW
4,6kW
Frequenz
50Hz
60Hz
Hedging
20A
20A
Voltage/
Power intake
350-450V/ 8,4A Δ
400-500V/ 8,2A Δ
610-725V/ 4,8AY
690-725V/ 4,7AY
Pressure
-140 / +130mbar
-80 / +80mbar
Air displacement volume
495m³/h
595m³/h
Protection type
IP 55
Efficiency
IE2-85,8
cosφ 0,88

Main components
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Main components
Components
A
Chassis
B
Filtercontainer
C
Pressure equalization tube
D
Collecting container
E
Round Bottom bag
F
Pocket Filter
G
Drive Unit
H
Control cabinet
I
Suction unit
Function Description Industrial Extractor/deduster
The industrial extractor/deduster is a mobiledevice. A turbine in the drive unit generates a vacuum.
The raw air is sucked in through the nozzle and the suction hose. Heavy particles drop directly down
at the input into the collection container because of gravity. Smaller particles and dustare separated
at the surface ofthe filter material when passing through the area filter. The pure air that was cleaned
in this manner is blown back into theworking room through the suction turbines and the muffler
exhaust hose.
The cooling air for the suction turbinesis suckedin at the aid inlets at the hood and flows along the
motor. This heated air then escapes again into the workingroom at various air gaps at the hood.

Initiation
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Initiation
Only use with safety shoes (acc. to EN ISO 20345)
CAUTION
Connection to the electricmains
•Check that the industrial vacuum cleaner is in correctcondition before commissioning.
•Before connecting the industrial vacuum cleaner to the mains, make sure thatthe voltage specified
on the typeplate matches the supply voltage.
•The industrial vacuum cleaner is setto clockwise rotating field at delivery.
•Connect the device cable plug to a socketinstalled with correct earthing. The industrial vacuum
cleaner must be switched off!
•Check correct connection between plug and socket.
•Only use industrial vacuum cleaners withmainscables in perfect condition (damaged cables can
cause electric shocks!).
•Regularly check the mains lead for damage, cracks orcable wear.
•Always use the plug to remove the mains lead from the socket (do not use the cable itself).
•When replacing the mains lead,alwaysreplace it with a type that matchesthe original lead.
•The mains lead may only be replaced bythe manufacturer orits customerservice department,or a
similarly qualified person.
WARNING
Before switching on, check:
that all filters are correctlyadjusted;
that the collecting tankis correctly positioned beneath the filter unit and locked.
that the suction tube and accessoriesare correctly connected;
that the PE round bottom bag is inserted in the collecting tank.
Do not use with defective or absent filtration system!
Switching thesuction system on andoff atthe controlcabinet
In manual mode, the suction systemis switched on and off via the ON/OFF button.In automaticmode
this is accomplished via a machine contact.
If the suction systemdoes notfunction after it hasbeen switched on, or runs in the wrong direction, it
must be switched off, the plug must be removed from the socketand the technicalspecialist staffmust
be alerted.
Incorrect rotational direction
If the rotational direction is incorrect, drives with side-channel compressor convey the suction air in the
inverse direction, i.e. an air current is discharged from the rawair suction nozzle ofthe suction system.
The rotation monitoring prevents the wrong direction, the poweris turned on. This is importantif the
unit does inserted mainscan not be operated.Ifthis is the case,the suction systemmust be switched
off immediately, the mains plug removed from the mains socketand the technical personnel informed,
so that the phase conductors in the mainslead can be reversed.
Potential equalizationconductors

Initiation
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Before commissioning,always check that the potential
equalization conductors (earthing conductors) are connected!
Differentialpressure switches are preset dependingon the pipe / hoseø and length.

Operation
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Operation
Operation
CAUTION
•Only operate the device with the parking brakes activated.
•Only move the device at walking speed. Act withcare. In case ofsloping paths,bring in a second
person to help.
Suction process
NOTICE
•When vacuuming up dust only immerse halfway, so thatsufficientair is absorbed
•Insert desired suction nozzle into the plug-in coneon the handle ofthe suction tube.
Do not immerse the entire area ofthe nozzle!
Hold the nozzle diagonallyto the suction surface,
so that both air and liquid are absorbed
Function description Ringler controlcabinets
Main/emergency off
switch
Switch to interrupt power supply, connection tothe power
supply forindividually secured systems.
Main switch
Disconnects the systemfrom power supply by switching to
OFF.
Emergency off switch
Interrupts the power supply in emergencywhen pushed, until
the switch is unlocked again.

Operation
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Selection switch
Manual / Auto
Switch between manual mode and automaticmode.
Manual operation:
The plant functions can be started manually via buttons
(e.g. start ofturbineorfiltercleaning)
Automatic operation:
All buttons are non-functional.The systemis started
remotely by a switching signal via a potential-free contact.
Filter cleaning takesplace programme-controlled.
Button for manual mode
On/off switch turbine
In manual mode, the turbine may be manually started with
the green button. The white lamp is now active. The turbine
is stopped with the red button.
The switch has no function in automaticmode.
Button "emptyingflap
hand"
In devices with electro-pneumatically actuated emptying
flap, this can be opened and emptied with the button in
manual mode.
The button has no function in automaticmode.
Button "Filter cleaning"
Manual operation: Manual start offiltercleaning.
See chapter "Electrical filter cleaning".
Automatic operation: Button has no function.
Button "Acknowledge
fault"
After correcting a fault, the key must"Acknowledge fault"
are pressed around the plant to operate again
Button "Cell-wheellock
hand"
In devices with cell wheel lock, this can be turned with this
button in manual mode.
The button has no function in automaticmode.

Operation
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Indicator lamps
Indicator lampcontrol
voltage
The lamp indicates whetherthe control voltage of24V is
applied.
Indicator lamp
Interference
General display ifsomething iswrong with the system(e.g.
motor protection tripped,containermissing). See chapter
on troubleshooting.
Indicator lamp
"differential pressure
too high"
Indicator lamp "differential pressure" lights up:
Version filter clogged:
If the pressure is too high, the indicator lamp lights up and
the filter is clogged and needs to be cleaned or replaced.
Version pipe clogged:
The pipe or nozzle is clogged and mustbe cleared.
Version plant running:
No vacuum can be built (e.g. defective turbine, missing
tank)
Indicator lampturbine
ON
The lamp shows ifthe turbine is running
Indicator lampcell-
wheel lock ON
The lamp shows ifthe cell-wheel-lockis running

Operation
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Electrical filter cleaning
CAUTION
•After disconnecting the turbine,the cleaning ofthe filter will be set off by the control system.
•Because ofthe slowing-down time ofthe turbine, the vibration process must only be started 1-2min
after turn off.
•Wait approx. 30sec.for the dust to settle,before restarting the device.
Minimumvolume flow
The cleaner must be cleaned before the date specified in the table, depending on the suction hose
cross-section.
Power
Tube-ø
Red-Green-transition
D1,5 kW
Ø DN 50
90mbar/ 9kPA
D3,0 kW
Ø DN 50
80mbar/ 8kPA
D4,0 kW
Ø DN 50
70mbar/ 7kPA
Time of dedusting
Cleaning must take place before the specified red/green transition in orderto maintain adequate
suction power. If the value is exceeded the air speed in the suction hose drops tobelow 20 m/sec.
If the value cannot be significantly reduced the filter must be changed,or there may be a blockage in
the hose or the pipeline!
Differentialpressure switch (0040088) (optional)
Checks, if the differential pressure istoo high due to the filter. In this case the pressure switch puts out
a switch signal. If the filters are soiled too heavily, the differential pressure increases(bad suction
power)! The switch signal is used for starting a dedusting cycle.

Operation
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Recommended adjustment:
RE-series
30-40 mbar
RA-/RI-series
max. 100 mbar
1: testing wire 2 pure air side
2: setting wheel
3: pressure switch
4: electr. signal
5: testing wire 1 raw air side
Operation monitoring of the device with differentialpressure switch (0040089)(Optional)
The differential pressure switch (2.5-50 mbar) checks if the system/ device is in operation. The
vacuum pressure in the interior ofthe vacuum cleaner which is created by operation is detected by
the differential pressure switch and indicates thatthe system/ device is in operation.
Recommended settings:
RE-Reihe
2,5 mbar
RI-/RA Reihe
2,5 mbar
Filter monitoringdifferential pressure switch(0041130)(optional)
Checks if the differential pressure through the filters istoo high and issuesa switching signal in this
case.
If the filters are too badly contaminated, the differential pressure will rise (bad suction performance!).
The switching signal is used to starta cleaning cycle.