Kärcher ID 30/30 Afc Operational manual

Translation of the Original Operating Manual
ID 30/30 Afc, ID 50/40 Afc
GBR

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Copyright
Copyright by
KärcherIndustrial Vacuuming GmbH
Robert-Bosch-Straße 4-8
73550 Waldstetten
GERMANY

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1.1 General safety information.................................................................................................7
2Delivery, internal transportation, unpacking...........................................................................8
2.1 Delivery...........................................................................................................................8
2.2 Internal transport...............................................................................................................8
2.2.1 Dimensions and weight ..................................................................................................8
2.3 Unpacking.......................................................................................................................8
2.4 Packaging material............................................................................................................8
2.5 Storage conditions............................................................................................................9
2.5.1 Information forstorage...................................................................................................9
3Appliance description........................................................................................................ 10
3.1 Intended Use.................................................................................................................. 10
3.1.1 Dustclass "M"............................................................................................................. 10
3.2 Non-Intended Use........................................................................................................... 10
3.2.1 Dustclass "M"............................................................................................................. 10
4Layoutand function........................................................................................................... 11
4.1 Main dimensions............................................................................................................. 11
4.2 Technical Data............................................................................................................... 11
4.3 Technical Data /30 IE2..................................................................................................... 12
4.4 Technical Data /40 IE2..................................................................................................... 12
5Main components............................................................................................................... 13
5.1 Components .................................................................................................................. 13
5.2 Function Description Industrial Extractor/deduster................................................................ 13
6Initiation............................................................................................................................ 14
6.1 Connection to the electric mains........................................................................................ 14
6.2 Before switching on,check:.............................................................................................. 14
6.3 Switching the suction system on and off at the control cabinet ............................................... 14
6.4 Incorrect rotational direction.............................................................................................. 14
6.5 Potential equalization conductors ...................................................................................... 14
7Operation.......................................................................................................................... 16
7.1 Operation...................................................................................................................... 16
7.2 Suction process.............................................................................................................. 16
7.3 Function description Ringler control cabinets....................................................................... 16
7.4 Button formanual mode................................................................................................... 17
7.5 Indicatorlamps............................................................................................................... 18
7.5.1 Electrical filtercleaning................................................................................................. 19
7.6 Minimum volume flow...................................................................................................... 19
7.7 Time of dedusting........................................................................................................... 19
7.8 Differential pressure switch (0040088) (optional).................................................................. 19
7.9 Operation monitoring of the device with differential pressure switch (0040089)(Optional).......... 20
7.10 Filtermonitoring differential pressure switch (0041130)(optional)............................................ 20
7.11 Empty collection container withPE dust bag....................................................................... 21
8Troubleshootingand fault elimination................................................................................. 23
8.1 Safety instructions........................................................................................................... 23
8.2 Initial fault eliminationmeasures........................................................................................ 23
9Maintenance/Repair............................................................................................................ 25
9.1 Maintenance regulations.................................................................................................. 25

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9.2 Maintenance intervals table.............................................................................................. 26
9.3 Cleaning........................................................................................................................ 26
9.4 Disassembly of thesuction turbine..................................................................................... 27
9.5 Disassembly of the bag-type filter...................................................................................... 28
9.6 Changingthe filtercloth forthe bag-type filter...................................................................... 29
9.6.1 Work steps for pocket filterchange................................................................................. 30
9.7 Circuit diagram forsystems with control unit........................................................................ 32
9.8 Warnings on the suction device......................................................................................... 32
9.8.1 Warningsign for devices in class "M" ............................................................................. 32
9.8.2 Identification: Dust collectors oftype 22.......................................................................... 32
9.8.3 Rotational direction identification.................................................................................... 32
9.9 Wearparts list................................................................................................................ 33
10 Decommissioning, storage................................................................................................. 34
11 Disposal............................................................................................................................ 35
12 Spare Parts List ................................................................................................................. 36
12.1 Industrial vacuum cleaners............................................................................................... 36
12.2 Industrial vacuum cleaners............................................................................................... 36
12.3 Drive Part IE2 for control.................................................................................................. 37
12.4 Drive Part IE2 for control.................................................................................................. 38
12.5 Spare parts list/drawingchassis with filter tank (2201096)..................................................... 41
12.5.1 Spare parts list/drawingchassis with filter tank (2201096).............................................. 41
12.6 Spare parts list/drawingpocket filter3.2m², Kat. "L" as /"L" as (2350202/2350115)................... 42
12.7 Spare parts list/drawingpocket filter3.2m², Kat. "L" as /"L" as (2350202/2350115)................... 42
12.8 Spacer rake for pocket filter1.75/3.2/5.2m², (2381000), (2381001), (2381002)......................... 43
12.9 Spacer rake for pocket filter1.75/3.2/5.2m², (2381000), (2381001), (2381002)......................... 43
12.10 Spare Parts List/Drawing Collection Container................................................................. 44
12.10.1 Spare Parts List/Drawing Collection Container.............................................................. 44
12.11 Electrical filtercleaning, noswitchingcabinet, (2380187)................................................... 45
12.12 Electrical filtercleaning, noswitchingcabinet, (2380187)................................................... 45
12.13 Spare Parts List Suction hose DN 50, all Types (2600398-Z)............................................. 46
12.13.1 Spare Parts List Suction hose DN 50, all Types (2600398-Z)......................................... 46
12.13.2 Spare Parts List Suction hose DN 70, all Types............................................................ 47
12.13.3 Spare Parts List Suction hose DN 70, all Types............................................................ 47
12.14 Accessories List.......................................................................................................... 48
13 EEC-Declaration of Conformity........................................................................................... 49

Delivery, internal transportation, unpacking
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Delivery, internal transportation, unpacking
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General safety information
WARNING
While operating electrical machines,certain parts ofthem are inevitable alive dangerously or
under mechanical stress.
Due to their electrical and mechanicalfunctionalproperties, machinescan cause severe injuries
and damage to property. This particularlyapplies in the event ofincorrect use, operation or
maintenance, or in the event ofunauthorized interventions!
All electrical work mustbe performed by a qualified electrician.All mechanicalwork must be carried
out according to instructions (see Maintenance/ Repair). The device may be operated only by
qualified personnel who have read and understood the operating instructions.
The operator must be provided with information, instructionsand training on the materials to be
absorbed, including a secure procedure for removal of the absorbed material, before use.
All notes and data on the machines must be observed!
Faultless and safe use ofthis machine includescorrect transport and storage, as well as operation
in accordance with regulationsand careful maintenance!
This device is not intended for being used by persons (including) with limited physical, sensoryor
mental skillsorlack ofexperience and/or lack of knowledge except ifthey are supervised by a
person responsible for their safety or were instructed in how to use the device by this person.
Children should be supervised to ensure that they do not play with the device.
•Operation ofthe device is only permitted on underground sloping no more than 10° and with
sufficient load-bearing capacity.
CAUTION
Only use with safety shoes (acc. to EN ISO 20345)
•Do not place any limbs between partsto be joined during assemblyofthe machine parts. When
moving the parts, pull limbsfrom tightening spaces in time.
•Make sure that the powersupply cord is not damaged by being run over, crushed, tugged etc..
Stop the industrial vacuum cleaner immediatelyifnecessary!
•The power supply cord mustbe regularly inspected for signsofdamage or ageing!
•Connectors ofpowersupply cords must atleastbe splash-proof!
•Starting without a filter orwith a damaged filter is not allowed
The suction device must not be operated if wear is detected on fasteners or mounting brackets.
Please arrange for a service immediately, or send the industrialvacuum cleanerfor repair to:
Kärcher Industrial Vacuuming GmbH
Abt. Service
Robert-Bosch-Straße 4-8
73550 Waldstetten
Tel: ++49-7171-94888-23

Delivery, internal transportation, unpacking
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Delivery, internal transportation, unpacking
Delivery
Unload the scope ofdelivery on level ground with sufficiently sized industrialtrucks.
Internaltransport
Transport scope ofsupply to the siteofsetup secured againstmovement ortipping with a sufficientlysized
industrial truck.
The rotary current drive unit can be taken up at the attached ring
screwfor internal transport with a crane (observe carrying capacityof
the lifting gear!).
Transport ofthe entire device by the ring screw is forbidden!
When removing the entire device after use ofthe machine, a
protective clothing has to be worn.
Use the provided handles!
Dimensionsand weight
Packaging
Type
D 3,0 kW
D 4,0kW
L (mm)
1300
1300
B (mm)
900
900
H (mm)
2300
2200
Weight with
packaging
(kg)
approx 199
approx 218
Unpacking
Make sure that no components are left in the packaging.
Scope ofdelivery: -Suction device
-Technical Manual
Packaging material
The packaging materials must be disposed ofin accordance with the valid legal requirements.
Correct disposal ofthis product(electrical waste) (applicablein the countries ofthe European Union
and other European countries with a separate collection system)
The identification on the product and on the associated literature states that it must not be disposed of
along with normal domestic waste atthe end ofits service life. Please dispose ofthis device
separately from other waste, in order to prevent damage to the environment or to human health
through uncontrolled waste disposal. Please recycle this device, in order to promote sustainablere-
use of material resources. Private users should contact the dealer from whom they purchased the
product or the competent authorities, in order to find out howthey can recycle the device in an
environmentally-
friendly manner. Commercial users should contact theirsupplier.This product mustnot bedisposed of
along with other commercial waste.

Delivery, internal transportation, unpacking
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Recycling symbol
This information must be observed in order to preserve the environment!
Storage conditions
Information for storage
Should the industrial exhauster not be operated for a longer period of time, so it has to be stored in
dry, dust andvibrationless rooms.
Temperature T: -10…+40°C
Humidity: max. 85%

Appliance description
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Appliance description
Intended Use
NOTICE
•This device, which has been delivered ready for operation, is designed as a dry vacuum cleaner for
commercial andindustrial applicationse.g. in hotels,schools,hospitals, factories, shops,offices
and rent transactions.It is particularlysuitable for vacuuming up dust.
Dedusting units are suitable forconnection to dust-generatingmachines.
•Caution!This device is only meant for dry application and mustnot be used or stored outdoors
under wet conditions!
The machine may only be operated when all filters installed correctly and undamaged.
WARNING
Dust class "M"
Observe warning sign on the device!
Dust class "M" containsdust class"L".
•The device is suitable for dusts hazardous to health and not flammable with workplace limit
≥0.1mg/m³ according to dust classM (max. permeability <0.1%) accordingto DIN EN
60335-2-69 Annex AA:2010.
Non-Intended Use
NOTICE
For all personal injuries and material damages, which are caused bya not -asdirected-
use, the operator and not the manufacturerofthe machine is
responsible for !
•May not be used outdoors!
WARNING
•This device is not suitable for taking up and extracting combustible dusts.
•This device is not suitable for taking up and extracting flammable liquids(flammable, highly
flammable,highly flammable hazardoussubstancesaccordingto Directive 67/548/EEC)
(Flash Point under55°C) as well as mixturesof combustible dustswith flammable liquids.
•The vacuum cleaneris not approved for operation in potentially explosive areas!
DANGER
•With improper use may cause explosion and fire!
Dust class "M"
Observe warning sign on the device!
•The device is not suitable for dust classH.
•The device is not suitable for carcinogenic hazardoussubstancespurs. to GefStoffV§10,
TRGS 905 or TRGS 906.
•The device is not suitable for asbestospursuant to TRGS 519.
NOTICE
A device of build 22 is needed to extract flammable dust!