Kaindl RMS-CNC User manual

Original operating manual
Please keep for further use!
Kaindl-Schleiftechnik REILIN mbH, Remchinger Str. 4, D-75203 Königsbach-Stein, ermany
Tel.: [phone], Fax.: [phone], Internet: www.kaindl.de, E-Mail: [e-mail]
OPERATIN MANUAL
FOR CIRCULAR KNIFE
SHARPENIN MACHINE
RMS-CNC

CONTENT
EC-Declaration of conformity 3
Duty of taking care by the user / Demands of the operating personnel /
Transport / Dimensions and weight 4
Set up and connection of the control unit 5
Environmental conditions / Safety advise /
Directed use 7
Structure of RMS-CNC / Coolant equipment / air spindle (optional) 8
Hardware components of the CNC-control 1 3
Technical data 1 4
Power-on the machine 1 5
raphical user interface TKEMC / Zero-point setting 1 6
Description of the menue TKEMC 1 7
Functions for the program sequence 1 8
Operation (Alignment of the circular - or profiled knife) 1 9
Fixation of a circular- or profiled knife 20
Sampling of the workpiece and zero-point setting 21
rinding of a circular- or profiled knife 22
Change of grinding wheel 24
Dressing of the corundum wheelhead 25
Support of circular knife and shaft of knife motor 26
Laser instrument for alignment of profiled knifes 27
Spare part listing / Wiring diagram / Wheelhead 28
Maintenance 29
Cleaning and greasing / Repair 29
Disposal of the machine 29
Warranty 30
Network modulation of the control unit 31
Remove servicing 33
2

EC-DECLARATION OF CONFORMITY
The manufacturer: Kaindl-Schleiftechnik
Reiling mbH
Remchinger Straße 4
75203 Königsbach-Stein
ermany
declares that the machine Circular knife sharpening machine
descirbed hereafter: Type: RMS-CNC
is conform to the following EC-Machine instruction (2006/42/EC)
EC-Instructions: EC-Low current requirement
(73/23/EC)
EC-Instruction EMV (89/336/EC)
Applied harmonised norms:
EN ISO 12100-1 and EN ISO 12100-2; EN ISO 13857; EN 563;
EN 61029-1, EN 60204 Part 1; EN 61000-6-1; EN 61000-6-2;
EN 61000-6-3; EN 61000-6-4
Changes in design, which affect the technical data listed in this manual and the
directed use, therefore change the machine substancially, make this declaration of
conformity invalid!
The documentation has been assembled by: Reinhard Reiling
Kaindl-Schleiftechnik
Reiling mbH
Remchinger Straße 4
75203 Königsbach-Stein
Königsbach-Stein, dated 1 2.04.201 0 ..................................................
Reinhard Reiling, eneral Manager
3

1 . DUTY OF TAKIN CARE BY THE USER
The circular knife sharpening machine RMS-CNC has been constructed under
consideration of an endangering analysis and carefull selection of observed harmonized
norms, as well as further specifications.
The RMS-CNC meets the stat of the art and grants a maximum of safety. The safety can
only be achieved in daily work, when all neccessary steps are taken. It is the duty of
taking care by the user to plan and control these steps.
The user has to take care that:
• the machine is used as directed (see chapter "Directed use")
• the machine is used in flawless workable condition, especially the safety
installations are checked regularly for their function
• requested personal safety equipment for the operator is available and used
• the operation manual is always kept in a readable condition, complete and
available near the machine
• all safety and warning instructions are not removed from the machine and kept
readable
4
2. DEMANDS OF THE OPERATIN PERSONNEL
Only persons who are familiar with this manual and safety advises and take notice, are
allowed to work with the RMS-CNC.
3. TRANSPORT
The circular knife sharpening machine RMS-CNC is delivered in a wooden box on pallet.
The gross weight of the machineis around 300 Kg. The transport is done with a pallet by
lifting cart or fork-lift truck directly to the installation site.
Before the first start, check the machine for transport damages!
In case of a transport damage, immendiately contact the forwarding agency to protocol
the damage.
Please pay attention: The deadlines for claims are quite short!
4. DIMENSIONS AND WEI HT
Dimensions L x W x H: 900 x 700 x 1 540 mm
Weight net without control unit: 225 Kg
Weight net of the control unit: 37 Kg

5. SET UP AND CONNECTION
OF THE CONTROL UNIT
5
Before placing the machine at its final position on the floor, screw in the machine feet
from below. Please pay attention that the machine is alignment horizontal. Please check
with a bubble level. Pay attention, that the space for the machine grants a vibration free
operation.
Next to connect the control unit with the machine, therefore open the black cable panel
on the right side of the machine.
For operating, unscrew the both screws below (M6) with a allen key (4 mm) and fold the
cable panel cover upwards.
Now you can pull through the cables with the plugs and fix the cable conduit by closing
the panal. By fixing the both screws the cable conduit is fixed tight and strain relieved.
After opening the front door, the plug connection is completed (see below).
The plug-in connectors are without risk of confusion
Cable panel
Only unscrew these both screws
to open the cable panel
Fitting ready

6
Plug emmergency
off
Main plug Plug for jogwheel
25 Pole Sub-D plug with pins 25 Pole Sub-D plug with socket
ADVISE:
Plugs are encoded and cannot be interchanged!
Sub-D connectors are color- and mechanically coded and cannot be
interchanged!

7
Use the circular knife sharpening machine only in dry rooms.
Environmental temperature: from +5 to +50° Celsius,
Humidity: up to 90%; not condensing
6. ENVIRONMENTAL CONDITIONS
FOR SET UP
When handling with a circular- or profiled knife, maximum precaution is demanded.
These knifes may as sharp as a razot knife. Careless handling can cause serious incised
wounding.
Never plug or unplug a USB device (e. g. USB-stick) when software is running!
The JOG-Wheel could be damaged!
7. SAFETY ADVISE
The circular knife and profiled knife sharpening machine RMS-CNC is exclusively
destined for sharpening of circular knifes or profiled knifes with a max. dia. of 350 mm
respectively a max. radius of 1 75 mm.
The programming of the grinding software is done as per DIN 66025 respectively by a
provided sharpening programme. The sharpening is carried out by the electro spindle or
with the air spindle for internal grinding.
The directed use also includes reading and unterstanding the operation instruction, the
programming instruction, as well as observing of all advised specified therein.
For all personal- and material damages, arising by not intended use, not the
manufacturer, but the operator is reponsible.
8. DIRECTED USE

9. STRUCTURE OF THE RMS-CNC
8
Ball valve
Coolant hose Knife holding fixture
Knife spindle locking
rinding motor
(Electro spindle)
Circular knife lynette
Dresser unit
Angle clamping
Manual length adjustment
Angle scale
Axis Z (Y)
Axis Y (S)
Axis X

1 0. DESCRIPTION OF THE COOLANT EQUIPMENT
9
Pistol connetion
Pump vent screw
Machine connection Machine outlet
3 Step switch

1 0
The coolant container must be filed 3/4 of its total volume with coolant. Subsequently, the
pump must be vented.
The minimum filing height is the upper edge of the pump.
The coolant equipment is connection to the machine by means of the blue electrical
socket. To vent the pump, open the pump vent screw.
The coolant pistol is used to clean the machine, as well as to clean work pieces. The
pistol only functions when the coolant pump is in operation. This must be actuated in
manual operation using the F8 key, respectively it can also be switched off with the F8
key.
Basic information regarding cooling lubricants:
Please only use water-miscrible emulsions on a mineral oil basis. Synthetic products can
cause serious damage to the paint coating. We do not accept any liability for such
damages.
When testing cooling lubricants, please observe the provisions of the respective
manufacturer. Please also observe the respective disposal regulations.
Electrical socket for coolant equipment
Nozzle adjustment by means of turning
Setting of the amount of fluid

11
The standard equipment if the RMS-CNC includes an (Ø 1 00 mm) aerosol suction
connection.
The RMS-CNC is equipped with two doors halves that lock during the automatic
operation mode when the program is running.
If the door is open, switching between the operation modes manual to automatic or from
manual to MDI is not possible, respectively, upon opening the door, the operation mode
will switch back to manual.
Switching pin
Safety switch with lock

1 2
The IPC control is equipped with a touch screen, The buttons on the user interface are
actuated by means of touching them.
The ICP control is equipped with a keyboard with touch pad in place of a mouse.
The USB 2.0 interface is used to secure the date of your CNC-Programs by mean of a
USB stick.
11. HARDWARE COMPONENTS OF THE CNC-CONTROL
Touchscreen
Digital JO wheel
Manual operation = JO wheel
Automatic = feed overdrive
USB 2.0 Touchpad Emergency off
push button
!!! When the CNC software is running, never insert or remove a USB device (e. g.
USB stick). This could destory the JOG-Wheel!!!

1 3
rinding area of circular blade: from Ø 50 to Ø 350 mm
rinding area of punch blade: from 50 to 1 75 mm radius
rinding motor (E-spindle): 1 ~ 230 V / 50-60 Hz, 0,37 KW, 2790 r/pm
Connected load with controls: 1 ~ 230 V / 50-60 Hz, 1 ,2 KW
Number of numerical axes: 3
Suction connection: Ø 1 00 mm
Dimensions L x W x H: 900 x 700 x 1 540 mm
Machine weight without controls: 225 Kg
Calculated sound pressure level: < 70 dB/A
Controls: IPC Steuerung with 1 5" Touchscreen
Operating system: Ubuntu 6.06 LTS "Drapper Drake"
with RT Kernel
CNC software: EMC2 Version 2.3.5
Net control weight: 37 Kg
Coolant pump:
Motor: 1 ~ 230 V / 50 Hz
Output Level 1 : 0,028 KW
Output Level 2: 0,045 KW
Output Level 3: 0,063 KW
Protectiob class: IP65
Flow rate: 1 6 to 35 l/min
Subject to technical modifications!
1 2. TECHNICAL DATA

1 4
1 3. TURNIN ON THE MACHINE
Turning off the
machine
Turning on the
machine
Turn on the machine on the right on the lower console by actuating the green switch. The
machine illumination switches on and the control boot the operating system.
NOTE: Always end the controls correctly before turning off the machine!
After the controls boot, you see the start-up display. Two machine configurations are
available:
1 . Kaindl-ROUND: is a two axes configuration for grinding of circular blades or
inner cylindrical grinding.
2. Kaindl-RMS-CNC: is a three axes configuration for grinding of punch blades.
NOTE: Every configuration has its own independent program folder
The CNC software EMC2 is started by tapping the respective image.

1 5
TKEMC has been adapted by us accordingly to the machine. The menus and functions
are described here in after.
Help menu > access the Help , as well as brief instructions regrarding the keyboard
functions and the individual menus, as well as the - and M-Codes.
After the software has started, the machine must be switched on with the F2 key.
The exis identification and the illustration of the actual values are depicted in yellow,
which indicates the missing reference of the axes.
MACHINE REFERENCIN
By pressing the button " Ref.Maschine ", the machine is referenced and it provides the
notification "homing sequence already in progress", which is acknowledged with OK .
After the reference sequence, the axis identification and actual values are depicted in
green. Working with the automatic and in MDI is not possible without valid reference
points.
1 4. RAPHIC USER INTERFACE TKEMC
Program termination or
termination upon any
move
selected axis
Increment selection for
jogwheel
MDI entry line

1 6
1 5. DESCRIPTION OF THE MENU TKEMC
There are many useful functions and aides in the TKEMC menus, which facilitate your
work, respectively the search for error diagnosis. The relevant functions are described
here:
Menu File
File > Open Opens a CNC program
File > Edit Opens the TKEMC interal editor to edit the CNC program
File > Reset Resets the open CNC program (program reset)
File > Close Ends TKEMC
Menu View
View > Tool table Opens the view of the tool table, respectively for editing
View > Parameter file Opens the EMC.VAR to view, respectively for editing
View > Diagnosis Opens diagnosis window (only for manufacturer)
View > Backplot Opens the backplot view, which depicts the spatial
movement sequences however, the depictions are linear.
These is no illustration of round axis.
Settings Menu
Settings > Calibration Not for users
Settings > Debug Not for users
Settings > Font Serves for the individual setting of the font type
Menu Measuring unit
Measuring unit > Auto The measuring unit of the machine configuration is valid
Measuring unit > inch All measurements are in inches
Measuring unit > cm All measurements are in cm
Measuring unit > mm All measurements are in mm (default)
Tools Menu
Tools > HAL-Scope Serves to check the RT functions (RT = Real Time)
Tools > HAL-Meter Serves to check various signals
Menu Extras
Extras > Set Coordinates Opens a dialogue window to set the NPV ( 54 - 59.3)
Extras > HAL Signals Not for users
Extras > Configure HAL Not for users

1 7
1 6. FUNCTIONS FOR THE CNC PRO RAM SEQUENCE
The functionality of the program sequence is almost self-indicating.
Open Opens the dialogue for selection of an existing CNC program
Execute Starts the selected CNC program
Pause Stops the running CNC program with which ...
Continue Starts the stopped CNC program
Step The CNC program is processed line for line and stops after each line
unitl the next line of the program is started with continue.
Verify Verification of the syntax of an open CNC program
Optional stop Actuating this key defines whether a program stop is executed with
M1 or not.
Here an open CNC program is displayed

1 8
1 7. OPERATION
ALI NMENT OF THE CIRCULAR-OR PROFILED KNIFE
By opening the star head screw (1 ), you can set the grinding angle. For less than
1 20 mm, the blade angle is set counter-clockwise; over 1 20 mm, in a clockwise direction.
By opening the star head screw (2), you can move the entire take-up stand in the
Z direction and re-clamp.
Please ensure that your circular blade, respectively punch blade always operates within
the grinding area in order to ensure the angle preservation across the entire blade.
The grinding area is marked in red (see photo).
With regrads to 3 axes configuration:
After clamping the work piece, a reference run with the Y axis must be executed!
Clockwise
(1 ) Angle setting
(2) Take-up stand adjustment
rinding area

1 9
1 8. FIXATION OF A CIRCULAR-OR PROFILED KNIFE
Centre the circular blade or punch blade with respective reduction ring on the clamping
flange. Clamp the circular blade with the included disk or clamping nut in the clmaping
flange.
NOTE: when loosening or tightening the clamping nut, you must keep the grinding
spindle locking mechanism pressed.
ATTENTION! Risk of injury when tightening or lossening the blade!!!
The support mounting piece is only used for circular blades.
After clamping the circular blade, place the mounting piece on the back of the blade.
Adjust the mounting piece so that it is placed correctly on the back on the cutting edge
and respectively fits closely on the angle and rotates accordingly. Respective of the blade
type, you can adjust the angular value of the mounting piece head at your direction. The
mounting piece servs to support the circular blade and allows the circular blade to
provide a burr-free grinding.
rinding spindle-
locking mechanism
rinding spindle
Clamping nut
Clamping flange
Lynette
adjustment
Angular
adjustment

20
1 9. SAMPLIN OF THE WORKPIECE
AND ZERO POINT SETTIN
The work piece is probed with the digital hand wheel in the manual mode in all 3 (2)
axes. The axis selection for adjustment with the hand wheel is executed by touching the
respective axis display on the touch screen.
The axes are then reset to zero with the function " Set Coordinates " in the Extras Menu
by pressing the button " Apply " (for work pieces 54 is provided). Subsequently, press
the buttons " Save " and " End " and your work piece is reset to zero.
NOTE: The digital hand wheel can be occupied with various increments and
does not function with "Continuous".
Increments available for selection: 0.001 ;0.005 ;0.01 ;0.05 mm,
per lock-in position on the jogwheel.
NPV selection Press here for increment selection