Kaindl RMS-CNC User manual

Originaloperatingmanual
Pleasekeepforfurtheruse!
V1.1Ultimalima09.2016
KaindlSchleiftechnikREILINGGmbH,RemchingerStr.4,D75203KönigsbachStein
Tel.:+497232/40010,Fax.:+497232/400130,Internet:www.kaindl.de,EMail:[e-mail]
OPERATINGMANUAL
FORCIRCULARANDPROFILEDKNIFE
SHARPENINGMACHINE
RMSCNC

CONTENT
ECDeclarationofconformity 3
Dutyoftakingcarebytheuser/Demandsoftheoperatingpersonnel/
Transport/Dimensionsandweight  4
Setupandconnectionofthecontrolunit 5
Environmentalconditions/Directeduse  6
Safetyadvice  7
StructureofRMSCNC/Coolantequipment 8
ElectricoftheRMSCNC 13
HardwarecomponentsoftheCNCcontrol 14
Technicaldata 15
Poweronthemachine 16
GraphicaluserinterfaceTKEMC/Zeropointsetting  17
DescriptionofthemenuinTKLinuxCNC 18
Functionsfortheprogramsequence 19
Operation(Alignmentofthecircularorprofiledknife) 20
Fixationofacircularorprofiledknife 21
Samplingoftheworkpieceandzeropointsetting 22
Grindingofacircularorprofiledknife 23
Changeofgrindingwheel 24
Dressingofthecorundumwheelhead 26
Supportofcircularknifeandshaftofknifemotor 27
Laserinstrumentforalignmentofprofiledknives 28
Sparepartlisting/Wiringdiagram/Wheelhead 29
Maintenance 30
Cleaningandgreasing/Repair 30
Disposalofthemachine  30
Warranty 31
Networkmodulationofthecontrolunit 32
Networksettingsremontemaintenance 33
Notes 34
 
2

ECDECLARATIONOFCONFORMITY
Themanufacture: KaindlSchleiftechnik
ReilingGmbH
RemchingerStraße4
75203KönigsbachStein
Germany
declaresthatthemachine Circularknifesharpeningmachine
describedhereafter: Type:RMSCNC
isconformtothefollowing ECMachineinstruction(2006/42/EC)
ECInstructions: ECLowcurrentrequirement(73/23/EC)
ECInstructionEMV(89/336/EC)
Appliedharmonisednorms:
ENISO121001undENISO121002;ENISO13857;EN563;
EN610291,EN60204Part1;EN6100061;EN6100062;
EN6100063;EN6100064
Changesindesign,whichaffectthetechnicaldatalistedinthismanualandthedirected
use,thereforechangethemachinesubstantially,makethisdeclarationofconformity
invalid!
Thedocumentationhasbeenassembledby: ReinhardReiling
KaindlSchleiftechnik
ReilingGmbH
RemchingerStraße4
75203KönigsbachStein

3

1.DUTYOFTAKINGCAREBYTHEUSER
ThecircularandprofiledknifesharpeningmachineRMSCNChasbeenconstructed
underconsiderationofanendangeringanalysisandcarefullselectionofobserved
harmonizednorms,aswellasfurtherspecifications.

TheRMSCNCmeetsthestatoftheartandgrantsamaximumofsafety.Thesafetycan
onlybeachievedindailywork,whenallnecessarystepsaretaken.Itisthedutyoftaking
carebytheusertoplanandcontrolthesesteps.
Theuserhastotakecarethat:
• themachineisusedasdirected(seechapter"Directeduse")
• themachineisusedinflawlessworkablecondition,especiallythesafety
installationsarecheckedregularlyfortheirfunction
• theoperationmanualisalwayskeptinareadablecondition,completeand
availablenearthemachine
• allsafetyandwarninginstructionsarenotremovedfromthemachineandkept
readable
• requestedpersonalsafetyequipmentfortheoperatorisavailableandused
4
2.DEMANDSOFTHEOPERATINGPERSONNEL
Onlypersonswhoarefamiliarwiththismanualandsafetyadvicesandtakenotice,are
allowedtoworkwiththecircularandprofiledknifesharpeningmachineRMSCNC.
3.TRANSPORT
ThecircularandprofiledknifesharpeningmachineRMSCNCisdeliveredinawooden
boxonpallet.Thegrossweightofthemachineisaround300Kg.Thetransportisdone
withapalletbyliftingcartorforklifttruckdirectlytotheinstallationsite.
Beforethefirststart,checkthemachinefortransportdamages!
Incaseofatransportdamage,immediatelycontacttheforwardingagencytoprotocolthe
damage.
Pleasepayattention:Thedeadlinesforclaimsarequiteshort!
4.DIMENSIONSANDWEIGHT
DimensionsLxWxH:  900x700x1540mm
Weightnetwithoutcontrolunit: 225Kg
Weightnetofthecontrolunit: 37Kg

5.SETUPANDCONNECTION
OFTHECONTROLUNIT
5
Beforeplacingthemachineatitsfinalpositiononthefloor,screwinthemachinefeet
frombelow.Pleasepayattentionthatthemachineisalignmenthorizontal.Pleasecheck
withabubblelevel.Payattention,thatthespaceforthemachinegrantsavibrationfree
operation.
Nexttoconnectthecontrolunitwiththemachine,thereforeopentheblackcablepanel
ontherightsideofthemachine.
Foroperating,unscrewthebothscrewsbelow(M6)withanallenkey(4mm)andfoldthe
cablepanelcoverupwards.
Nowyoucanpullthroughthecableswiththeplugsandfixthecableconduitbyclosing
thepanel.Byfixingthebothscrewsthecableconduitisfixedtightandstrainrelieved.
Afteropeningthefrontdoor,theplugconnectioniscompleted(seebelow).
Thepluginconnectorsarewithoutriskofconfusion
Cablepanel
Onlyunscrewtheseboth
screwstoopenthecablepanel
Fittingready

6
Plugemergencyoff
Mainplug
Plugforjogwheel
25PoleSubDplugwithpins
25PoleSubDplugwithsocket
ADVISE:
Plugsareencodedandcannotbeinterchanged!
SubDconnectorsarecolorandmechanicallycodedandcannotbeinterchanged!

UsethecircularandprofiledknifesharpeningmachineRMSCNConlyindryrooms.
Environmentaltemperature: from+5to+50°Celsius,
Humidity: upto90%;notcondensing
6.ENVIRONMENTALCONDITIONSFORSETUP
ThecircularandprofiledknifesharpeningmachineRMSCNCisexclusivelydestinedfor
sharpeningofcircularknifesorprofiledknifeswithamax.dia.of350mmrespectivelya
max.radiusof175mm.
TheprogrammingofthegrindingsoftwareisdoneasperDIN66025respectivelybya
providedsharpeningprogramme.Thesharpeningiscarriedoutbytheelectrospindleor
withtheairspindleforinternalgrinding.
Thedirectedusealsoincludesreadingandunderstandingtheoperationinstruction,the
programminginstruction,aswellasobservingofalladvisedspecifiedtherein.
Forallpersonalandmaterialdamages,arisingbynotintendeduse,notthe
manufacturer,buttheoperatorisresponsible.
7.DIRECTEDUSE
7

8
8.SAFETYADVICE
Whenhandlingwithacircularorprofiledknife,maximumprecautionisdemanded.
Theseknivesmayassharpasarazorknife.Carelesshandlingcancauseseriousincised
wounding.
Alwayswearcutprotectiongloveswhenclampingorreleasingasharp
workpiece.
OnlystartaCMCprogrammewhenyouaresurethatthecorrectzeropointshavebeen
enteredandsaved.PerformatestrunoftheCNCprogramme(ensuresufficient
clearancetothegrindingwheel)beforethefirststart.
Programmingorprogrammingparametererrorscancauseconsiderablematerialdamage
tothemachine!
NeverplugorunplugaUSBdevice(e.g.USBstick)whensoftwareisrunning!TheJOG
Wheelcouldbedamaged!
Theprotectivecoversofthemachineprotecttheguides,spindlesandswitchesagainst
soilingandcoolinglubricants.Whencleaningthemachine,theprotectivecoversmaynot
bewashedoutwithcoolinglubricantorcleaningagent!
Themachinecanbefittedwithaspeedadjustablegrindingspindle;
whenchangingthegrindingwheel,complywiththemaximumpermissiblegrindingspeed
oftheabrasivewheel(m/sec.)andadaptthistothegrindingspindle.
Toohighaspeedcanresultintheburstingofthegrindingwheel,damagetothemachine
andinjury!!

9.STRUCTUREOFTHERMSCNC
9
Ballvalve
Coolanthose
Knifeholdingfixture
Knifespindlelocking
Grindingmotor
(Electrospindle)
Circularknifelynette
Dresserunit
Anglescale
Manuallengthadjustment
AxisZ(Y)
AxisY(S)
AxisX
Angleadjustmentspindle

10.DESCRIPTIONOFTHECOOLANTEQUIPMENT
10
Pumpventscrew
Machineconnection Machineoutlet
3Stepswitch

11
Thecoolantcontainermustbefiled3/4ofitstotalvolumewithcoolant.Subsequently,the
pumpmustbevented.
Theminimumfilingheightistheupperedgeofthepump.
Thecoolantequipmentisconnectiontothemachinebymeansoftheblueelectrical
socket.
Toventthepump,openthepumpventscrew.
Basicinformationregardingcoolinglubricants:
Pleaseonlyusewatermiscibleemulsionsonamineraloilbasis.Syntheticproductscan
causeseriousdamagetothepaintcoating.Wedonotacceptanyliabilityforsuch
damages.Whentestingcoolinglubricants,pleaseobservetheprovisionsofthe
respectivemanufacturer.
Pleasealsoobservetherespectivedisposalregulations!!
Electricalsocketforcoolant
equipment

12
ThestandardequipmentiftheRMSCNCincludesan(Ø100mm)aerosolsuction
connection.
TheRMSCNCisequippedwithtwodoorshalvesthatlockduringtheautomatic
operationmodewhentheprogramisrunning.
Ifthedoorisopen,switchingbetweentheoperationmodesmanualtoautomaticorfrom
manualtoMDIisnotpossible,respectively,uponopeningthedoor,theoperationmode
willswitchbacktomanual.
Switchingpin
Safetyswitchwithlock

11.ELECTRICALRMSCNC
FIswitch
Primaryfuse Motorprotectionswitch
(inEmergencyStopcircuitinthemachine)
Secondaryfuses
13
WARNING:
TheRMSCNCisfittedwithanFIswitch.Shouldthisswitchbetriggered,orshoulditno
longerbepossibletoswitchonthetriggeredFIswitch,thereisanelectricalproblem.No
furtherworkmaybeperformedonthemachineuntilanelectricianhasrepairedthe
electricalfault.Thedangerofanelectricshockposesadangertolife!
Disconnectthepowerplug!

14
TheIPCcontrolisequippedwithatouchscreen.Thebuttonsontheuserinterfaceare
actuatedbymeansoftouchingthem.
TheICPcontrolisequippedwithakeyboardwithtouchpadinplaceofamouse.
TheUSB2.0interfaceisusedtosecurethedateofyourCNCProgramsbymeanofa
USBstick.
12.HARDWARECOMPONENTSOFTHECNCCONTROL
Touchscreen
DigitalJOGwheel
Manualoperation=JOGwheel
Automatic=feedoverdrive
USB2.0 Touchpad Emergencyoff
pushbutton
!!!WhentheCNCsoftwareisrunning,neverinsertorremoveaUSBdevice(e.g.USB
stick).ThiscoulddestroytheJOGWheel!!!

15
Grindingareaofcircularblade: fromØ50toØ350mm
Grindingareaofpunchblade: from50to175mmradius
Grindingmotor(Espindle): 1~230V/5060Hz,0,37KW,2790r/pm
Connectedloadwithcontrols: 1~230V/5060Hz,1,2KW
Numberofnumericalaxes:  3
Suctionconnection: Ø100mm
DimensionsLxWxH: 900x700x1540mm
Machineweightwithoutcontrols: 225Kg
Calculatedsoundpressurelevel: <70dB/A
Electricalconnection: Cablewithsafetyplug
CEE7/7(1~230V/50Hz)
Controls: IPCcontrolwith15”touchscreen
Inteli5processor;4GBRAM;2xGBitLAN;
160GBSataharddisc;USB3.0
Operatingsystem: Ubuntu12.04.5LTSi386"PrecisePangolin"
RTKernel;Networkcompatible;Remote
servicingcapable
CNCSoftware: LinuxCNCVersion2.7.4
Graphicuserinterface: KaindlspecificonTKLinuxCNCbasis
"DeusinMachina"
Netcontrolweight: 37Kg
Coolantpump:
Motor: 1~230V/50Hz
OutputLevel1: 0,028KW
OutputLevel2: 0,045KW
OutputLevel3: 0,063KW
Protectionclass: IP65
Flowrate: 16bis35l/min
Subjecttotechnicalmodifications!
13.TECHNICALDATA

16
14.TURNINGONTHEMACHINE
Turningoff
Turningon
Turnonthemachineontherightonthelowerconsolebyactuatingthegreenswitch.
Themachineilluminationswitchesonandthecontrolboottheoperatingsystem.
NOTE:Alwaysendthecontrolscorrectlybeforeturningoffthemachine!
Afterthecontrolsboot,youseethestartupdisplay.Twomachineconfigurationsare
available:
1.KaindlROUND: isatwoaxesconfigurationforgrindingofcircularbladesor
innercylindricalgrinding.
2.KaindlRMSCNC: isathreeaxesconfigurationforgrindingofpunchblades.
NOTE:Everyconfigurationhasitsownindependentprogramfolder.TheCNCsoftware
EMC2isstartedbytappingtherespectiveimage.

17
TKEMChasbeenadaptedbyusaccordinglytothemachine.Themenusandfunctions
aredescribedhereinafter.
Helpmenu>accesstheHelp,aswellasbriefinstructionsregardingthekeyboard
functionsandtheindividualmenus,aswellastheGandMCodes.
Afterthesoftwarehasstarted,themachinemustbeswitchedonwiththeF2key.The
axisidentificationandtheillustrationoftheactualvaluesaredepictedinyellow,which
indicatesthemissingreferenceoftheaxes.
15.GRAPHICUSERINTERFACETK
Programterminationor
terminationuponany
move
selectedaxis
Incrementselectionfor
jogwheel
MDIentryline
Activefunctions
MACHINEREFERENCING
Bypressingthebutton"HomeMaschine"themachineisreferencedanditprovidesthe
notification"homingsequencealreadyinprogress",whichisacknowledgedwithOK.
Afterthereferencesequence,theaxisidentificationandactualvaluesaredepictedin
green.WorkingwiththeautomaticandinMDIisnotpossiblewithoutvalidreference
points.

TherearemanyusefulfunctionsandaidesintheTKmenus,whichfacilitateyourwork,
respectivelythesearchforerrordiagnosis.Therelevantfunctionsaredescribedhere:
18
16.DESCRIPTIONOFTHEMENU
MenuFile
File>Open OpensaCNCprogram
File>Edit OpenstheTKEMCinteraleditortoedittheCNCprogram
File>ToolTableEditor Opensthetooltableforviewingandediting.
File>ReloadToolTable LoadsthetooltableintheNCmemory
File>Reset ResetstheopenCNCprogram(programreset)
File>Exit EndsLinuxCNC
MenuView
View>OffsetsandVariables OpenstheEMC.VARtoview,respectivelyforediting
View>Diagnostic  Opensdiagnosiswindow(onlyformanufacturer)
View>Backplot Opensthebackplotview,whichdepictsthespatial
movementsequenceshowever,thedepictionsarelinear.
Theseisnoillustrationofroundaxis.
MenuSettings
Settings>Calibration Notforusers
Settings>Debug Notforusers
Settings>Font Servesfortheindividualsettingofthefonttype
MenuUnits
Units>auto Themeasuringunitofthemachineconfigurationisvalid
Units>inch Allmeasurementsareininches
Units>cm Allmeasurementsareincm
Units>mm Allmeasurementsareinmm(default)
MenuUtillities
Utilities>HALScope ServestochecktheRTfunctions(RT=RealTime)
Utilities>HALMeter Servestocheckvarioussignals
MenuScripts
Scripts>SetCoordinates OpensadialoguewindowtosettheNPV
(G54G59.3)
Scripts>HALSignals Notforusers
Scripts>HALConfigureNotforusers

19
17.FUNCTIONSFORTHECNCPROGRAMSEQUENCE
Thefunctionalityoftheprogramsequenceisalmostselfindicating.
Open... OpensthedialogueforselectionofanexistingCNCprogram
Run  StartstheselectedCNCprogram
Pause StopstherunningCNCprogramwithwhich...
Resume StartsthestoppedCNCprogram
Step TheCNCprogramisprocessedlineforlineandstopsaftereachline
untilthenextlineoftheprogramisstartedwithcontinue..
Verify VerificationofthesyntaxofanopenCNCprogram
OptionalStop Actuatingthiskeydefineswhetheraprogramstopisexecuted
withM1ornot.
HereanopenCNCprogramisdisplayed!
PLEASENOTE:
Whenthemachinedoorisopen,itisnotpossibletoperformachangeoverinone
oftheautomaticmodes(AutoorMDI)!

20
18.OPERATION
ALIGNMENTOFTHECIRCULARORPROFILEDKNIFE
Byopeningthestarheadscrew(1),youcansetthegrindingangle.Forlessthan
120mm,thebladeangleissetcounterclockwise;over120mm,inaclockwisedirection.
Byopeningthestarheadscrew(2),youcanmovetheentiretakeupstandintheZ
directionandreclamp.
Pleaseensurethatyourcircularblade,respectivelypunchbladealwaysoperateswithin
thegrindingareainordertoensuretheanglepreservationacrosstheentireblade.
Thegrindingareaismarkedinred(seephoto).
Withregardsto3axesconfiguration:
Afterclampingtheworkpiece,areferencerunwiththeYaxismustbeexecuted!
Clockwise
(1)Anglesetting
(2)Takeupstandadjustment
Grindingarea