Kalamazoo S460W User manual

MADE IN USA
INSTRUCTION
MANUAL
S460W WET BELT SANDER

1
WARRANTY
All products are guaranteed for a period of one year to the original purchaser, against defects in material work workmanship,
under normal use
Electric motors are warranted by the manufacturer and will be repaired by the nearest repair station or replaced. Defective
motors are not be returned to Kalamazoo Industries. Please call for instructions [phone]. Written authorization must be
obtained before returning merchandise.
RETURN POLICY
• Authorization must be obtained before returning merchandise. Please call our Customer Service Department to receive a
return authorization number [phone].
• Please include with your return a copy of your invoice or packing slip.
• All returns will be subject to a 10% restocking fee.
• Customer is responsible for paying for return freight.
• No returns will be accepted after one year of invoice date.
BELT SANDER SAFETY
• READ THE OPERATING INSTRUCTIONS BEFORE RUNNING MACHINE.
• ALWAYS WEAR SAFETY GLASSES OR A FULL FACE SHIELD FOR PROTECTION.
• KEEP HANDS CLEAR OF THE SANDING AREA.
• NEVER WEAR GLOVES OR LOOSE FITTING CLOTHES WHEN OPERATING THIS MACHINE.
• ALWAYS KEEP HAIR TIED BACK AND COVERED.
• LET MACHINE ROTATION COME TO A FULL STOP BEFORE CHANGING BELT.
• KEEP SAFETY GUARDS IN PLACE. DO NOT ALTER GUARDS OR MACHINE IN ANY WAY. ANY
ALTERATIONS TO GUARDS AND MACHINE COULD CAUSE SERIOUS INJURY AND WILL VOID MACHINE
WARRANTY.
• ALL BELT SANDERS SHOULD BE OPERATED IN A WELL-VENTILATED AREA. THE DUST CREATED
WHEN SOME MATERIALS ARE SANDED CAN BE HARMFUL. DUST MASKS/RESPIRATORS ARE
RECOMMENDED AS A PRACTICAL MEANS OF MINIMIZING DUST INHALATION. FUMES FROM OTHER
SOURCES CAN ALSO CAUSE FIRES WHEN IN CONTACT WITH SANDING SPARKS.
• NEVER MIX MATERIALS.
• SPARKS CREATED BY SANDING SHOULD BE DIRECTED DOWNWARD AND AWAY FROM THE FACE
AND BODY. DO NOT GRIND NEAR FLAMMABLE MATERIALS.
• ELECTRICAL SANDING MACHINES ARE NOT INTENDED FOR USE IN OR NEAR WATER. THIS
INCLUDES AN OPERATOR STANDING ON A WET FLOOR OR WORKING AROUND CONTAINERS OF
WATER OR OTHER CONDUCTIVE LIQUIDS.
KALAMAZOO INDUSTRIES, INC.
6856 E K AVENUE
KALAMAZOO, MI 49048
PHONE: [phone]
FAX: [phone]
WWW.KALAMAZOOIND.COM KI
MADE IN USA

BASIC OPERATION
Belt chaning - use lever #36 to replease sanding belt tenion. Pull lever to compress spring,
remove and replace sanding belt. Push lever back to tension sanding belt.
Belt tracking - use tracking knob #47 to track/center the sanding belt. Rotate sanding belt by
hand to be sure of sanding belt centering. When sanding belt remains centered on the steel
platen #40 tracking is complete. Connect AC power and “job” on/off switch to be sure
sanding belt stays in the center of the platen and is tracked correctly.
Platen - steel plate “platen” #40 is behind the sanding belt. It will wear over time and can be
rotated and ipped over so you can use a new surface area. Remove cap screws on the platen
to rotate platen.
Work table - always keep work table within 1/8th of sanding belt. Too large of a gap will allow
work pieces and ngers to get pinched. CAUTION: DO NOT WEAR GLOVES, LOOSE
CLOTHER AND ALWAYS TIE BACK HAIR.
MAINTENANCE - keep machine clean. Flip and or rotate platen when necessary. Never
sand in one area so the platen will wear evenly. No grease is required. All bearings are sealed
for the life of the bearing. Clean dust collector and sander at the end of every shift
COOLANT TANK - Clean out collant tank frequiently.
COOLANT - Don’t used straight water. Use a coolant with anti-rusting agent in the coolant.
Trouble shooting - base machine needs very little maintenance other than tracking the
sanding belt. If sanding belt does not stay tracked typically the drive pulley #15 has lost its
“crown” and requires replacement. The drive pulley is tapered down from the center out on
both right/left edge slightly. This makes the sanding belt stay in the center or “tracked”.
BELT SANDER SAFETY
• DO NOT WEAR GLOVES
• DO NOT WEAR LOOSE CLOTHING
• TIE HAIR BACK
• ALWAYS WEAR SAFETY GLASSES/SHIELD

C
C
F
F
I
I
1
40
41
41
58
59 25
X 4 PLACES
64
61
60
61
63
62
47
58
1
57
68
A
A
54
BOTH SIDES
3
23
12
X 4 PLACES
44 45
46
25
X 2 PLACES
47
48
49
55
56
25
X 2 PLACES
56
25
57
3
5
4
58
#65, #66, #67
LOCATIONS
64
61
60
63
56
25
X 2 PLACES
62
62
61
68
70
69
23 12 10
X 4 PLACES
SECTION A-A
SCALE 1 : 2
15
20 17
18 1916 22
21
26 27
28
29
30
31
32
33
34
36
53
52
54 54
55
#65, #66, #67
LOCATIONS
64
61
60
61
63
62
#65, #66, #67
LOCATIONS
B
2
13
6 6
8
7
8
7
LOCK COLLARS IN PLACE AFTER
MOTOR, PULLEYS, AND BELTS
ARE INSTALLED
25
24
25
24
X 2 PLACES
X 2 PLACES
58
64
60
61
63
62
61
DETAIL B
SCALE 1 : 2
BELT TENSION STUDS
6
6
10
12
11
10
9
10
12
11
10
2 X PLACES
8
7
8
7
2
D
E
SECTION C-C
SCALE 1 : 2
MOTOR, BELTS, AND PULLEYS
13
53
52
51
50
54
X 2 BELTS
DETAIL D
SCALE 1 : 1
ATTACHMENT OF DRIVE PULLEY
TO MAIN FRAME
23
12
X 4 PLACES
SECTION E-E
SCALE 1 : 1
MOTOR MOUNT DETAILS
14
11
11
12
10
X 4 PLACES
G
H
SECTION F-F
35
X 2 PLACES
36
27
26
29
28
DETAIL G
SCALE 1 : 1
TENSION LEVER
FASTENING DETAILS
37113839
J
SECTION I-I
DETAIL H
SCALE 1 : 1
BELT TRACKING
ADJUSTMENT DETAILS
40
10 14
BELT TRACKING ADJUSTMENT
DETAIL J
SCALE 1 : 1
BELT TRACKING
ADJUSTMENT DETAILS
42
40
43
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
716-044
STAND AND MAIN FRAME ASSEMBLY
FOR S460W
1
2
700-046
S6MW, S660MW MOTOR MOUNT
PIVOT SHAFT
1
3
HHC5037020
3/8-16 X 1-1/4 HHCS GR5 Z
3
4
SLWZ037
3/8 SPLIT L/W Z
3
5
UFWZ037
3/8 USS F/W Z
3
6
690-014
RAIL, MOTOR MOUNT FOR S 460,
S6, S8 SANDERS
2
7
123-016
S6 IDLER PULLEY LOCK COLLAR
2
8
SSKA025004
1/4-20 X 1/4 SOC SET KNURL PT.
2
9
19100700X4.25
4-1/4 INCHES OF 5/16-18
THREADED ROD
2
10
FHN5031
5/16-18 FHN GR5 ZINC
18
11
UFWZ031
5/16 USS F/W Z
13
12
SLWZ031 5/16 SPLIT L/W Z
20
13
486-007
3HP MOTOR FOR K8B, K10B,
KM10, BG260H, S460W, S6M AND
S612
1
14
HHC5031020
5/16-18 X 1-1/4 HHCS GR 5 Z
5
15
701-039
SPINDLE, DRIVE FOR S460W
SANDER
1
16
386-024
HOUSING, BEARING FOR S460W
1
17
044-007
K10 BEARING
1
18
044-001
K12 BEARING
1
19
641-007
RETAINING RING 1" FOR S6,
S460W, S612 DRIVE SPINDLE
1
20
641-016
RETAINING RING FOR S6, S460W,
S612
1
21
560-043W
DRIVE PULLEY (CAST IRON) FOR
S460W
1
22
SSKA025006
1/4-20 X 3/8 SOC SET KNURL PT.
1
23
HHC5031016
5/16-18 X 1 HHCS GR5 Z
12
24
BSCA025008
1/4-20 X 1/2 BSHCS
4
25
SLWZ025
1/4 SPLIT L/W Z
15
26
291-018W
CAST IRON FRAME FOR S460W
SANDERS
1
27
700-022W
TENSION SHAFT, IDLER YOKE, FOR
S460W SANDER
1
28
ROLA025024
1/4 X 1-1/2 ROLL PIN
1
29
697-024
S6 BELT TENSION SPRING
1
30
960-002
YOKE FOR S4 SANDER
1
31
701-008
SPINDLE, IDLER FOR S4, S460
SANDERS
1
32
560-006
IDLER PULLEY S4 W BEARINGS
FOR S4S AND S460
1
33
123-003
COLLAR FOR S4
1
34
EERR0.5
EERR1/2 1/2" E RETAINING RING
1
35
SSKA010004
10-24 X 1/4 SOC SET KNURL PT
2
36
455-003
TENSION RELEASE LEVER FOR S6
SANDER HEADS
1
37
HHT5031032
5/16-18x2 HEX HEAD TAP BOLT
GR5 ZINC
1
38
BWWA031
5/16 BOWED SPRING WASHER
21/64
1
39
STNZ031
5/16-18 STOVER LOCK NUT ZINC-
WAX
1
40
563-014
PLATEN FOR S460 SERIES
1
41
FSCA031016
5/16-18 X 1 FSHCS
2
42
CRMZ010024
10-24 X 1-1/2 COMBO ROUND
M/S Z
1
43
697-011
TRACKING SPRING FOR S4
1
44
048-019
TRACKING BAR FOR S460
1
45
699-028
TRACKING BAR SPACER FOR
S460 SANDERS
1
46
HHC5025016
1/4-20 X 1 HHCS GR5 Z
2
47
441-014
TRACKING KNOB ASSEMBLY
1
48
SPPA050020
1/2-13 X 1-1/4 SPRING PLUNGER
W BROWN DELRIN NOSE ALLOY
1
49
FJNZ050
1/2-13 F H JAM NUT Z
1
50
049-020
MOTOR PULLEY BUSHING FOR
S460W, S6MW & S612
1
51
560-052
MOTOR PULLEY SHEAVE FOR
S6MW, S612 AND S460W
1
52
049-019
SPINDLE PULLEY BUSHING FOR
S460W, S6MW, S612 & BG272
1
53
560-051
SPINDLE PULLEY SHEAVE FOR
S6MW, S612 & S460W
1
54
051-003
V-BELT FOR K10, KM10,
S6MW & S460W
2
55
342-136
V-BELT GUARD FOR S460W
SANDER
1
56
HHC5025008
1/4-20 X 1/2 HHCS GR5 Z
5
57
829-034
CAST IRON WORK TABLE FOR
S272, S460, AND BG448
1
58
342-111
S460W SPLASH GUARD
1
59
HHC5025012
1/4-20 X 3/4 HHCS GR5 Z
4
60
389-004
COOLANT HOSE MOUNTING
BRACKET ASSEMBLY W FLEXIBLE
HOSE & FITTINGS
1
61
050CL40BLN
050CL40BLN 1/2 BLACK CLOSE
NIPPLE
2
62
1020808C
102-0808C 1/2" MALE NTP TO
1/2" HOSE BRASS BARBED
FITTING-STRAIGHT
1
63
912-030
JOM 100-703 BRONZE BALL
VALVE FULL PORT-1/2
1
64
05015BLT90I
05015BLT90I 1/2 BLACK ELBOW
1
65
8450-27
1/2" NPT THREADED
CONNECTOR FOR 1/2" LINE-LOC
HOSE
1
66
8450-22
1/2" LINE-LOC HOSE SEGMENT-
12IN LONG
1
67
8550-225
2" GRAY FLARE NOZZLE FOR 1/2"
LINE-LOC HOSE
1
68
716-011
COOLANT TANK ASSEMBLY FOR
S460W, S6MW, S6MW, K12-14MS,
K12-14W
1
69
041-114
1/4 TO 1/2 H.P. COOLANT PUMP
MOUNTING BRACKET FOR WET
SANDERS
1
70
577-002
1/4HP COOLANT PUMP AND
MOTOR
1
A A
B B
C C
D D
E E
F F
G G
H H
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
MODEL S460W
WET SANDER
DO NOT SCALE DRAWING
S460W
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5
WEIGHT:
REV
DWG. NO.
E
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.