Kalamazoo S660MV User manual

MADE IN USA
INSTRUCTION
MANUAL
S660MV 6” X 60” SANDER WITH VACUUM

1
WARRANTY
All products are guaranteed for a period of one year to the original purchaser, against defects in material work workmanship,
under normal use
Electric motors are warranted by the manufacturer and will be repaired by the nearest repair station or replaced. Defective
motors are not be returned to Kalamazoo Industries. Please call for instructions [phone]. Written authorization must be
obtained before returning merchandise.
RETURN POLICY
• Authorization must be obtained before returning merchandise. Please call our Customer Service Department to receive a
return authorization number [phone].
• Please include with your return a copy of your invoice or packing slip.
• All returns will be subject to a 10% restocking fee.
• Customer is responsible for paying for return freight.
• No returns will be accepted after one year of invoice date.
BELT SANDER SAFETY
• READ THE OPERATING INSTRUCTIONS BEFORE RUNNING MACHINE.
• ALWAYS WEAR SAFETY GLASSES OR A FULL FACE SHIELD FOR PROTECTION.
• KEEP HANDS CLEAR OF THE SANDING AREA.
• NEVER WEAR GLOVES OR LOOSE FITTING CLOTHES WHEN OPERATING THIS MACHINE.
• ALWAYS KEEP HAIR TIED BACK AND COVERED.
• LET MACHINE ROTATION COME TO A FULL STOP BEFORE CHANGING BELT.
• KEEP SAFETY GUARDS IN PLACE. DO NOT ALTER GUARDS OR MACHINE IN ANY WAY. ANY
ALTERATIONS TO GUARDS AND MACHINE COULD CAUSE SERIOUS INJURY AND WILL VOID MACHINE
WARRANTY.
• ALL BELT SANDERS SHOULD BE OPERATED IN A WELL-VENTILATED AREA. THE DUST CREATED
WHEN SOME MATERIALS ARE SANDED CAN BE HARMFUL. DUST MASKS/RESPIRATORS ARE
RECOMMENDED AS A PRACTICAL MEANS OF MINIMIZING DUST INHALATION. FUMES FROM OTHER
SOURCES CAN ALSO CAUSE FIRES WHEN IN CONTACT WITH SANDING SPARKS.
• NEVER MIX MATERIALS.
• SPARKS CREATED BY SANDING SHOULD BE DIRECTED DOWNWARD AND AWAY FROM THE FACE
AND BODY. DO NOT GRIND NEAR FLAMMABLE MATERIALS.
• ELECTRICAL SANDING MACHINES ARE NOT INTENDED FOR USE IN OR NEAR WATER. THIS
INCLUDES AN OPERATOR STANDING ON A WET FLOOR OR WORKING AROUND CONTAINERS OF
WATER OR OTHER CONDUCTIVE LIQUIDS.
KALAMAZOO INDUSTRIES, INC.
6856 E K AVENUE
KALAMAZOO, MI 49048
PHONE: [phone]
FAX: [phone]
WWW.KALAMAZOOIND.COM KI
MADE IN USA

Kalamazoo Industries
6856 East K Ave
Kalamazoo, MI 49048
Phone:[phone] Fax: [phone]
www.kalamazooind.com
Instruction sheet for S660M AND S660MV belt sanders
Belt tensioning: The 6” x 60” belt sander has a preset belt tension.
The yoke assembly is spring loaded for constant belt tension.
Tension lever (#29) tightens and loosens belt tension.
Belt changing: Open belt guard (#42) and locate the tension lever
(#29) between the sander frame (#23). Pull down tension lever
(#29) to compress tension spring and release belt tension.
Remove and replace sanding belt. Be sure of correct belt rotation.
Look inside belt for arrows showing you correct rotation. Lift tension
lever (#29) to allow re-tensioning of the belt. Check tracking of belt
short on/off jogs of motor before letting the machine run. Spinning the
belt by hand with power off will also check rough tracking before
running machine. Be sure sanding belt stays centered on platen.
Belt tracking: Tracking the sanding belt is done with the tracking knob
(#35) on yoke assembly. Tightening knob (#35) raises idler spindle
and the belt moves toward the motor. Loosening the tracking knob
drops the idler spindle (#28) and the sanding belt moves away from
the motor. When the belt is centered on the platen (#33), tighten jam nut
on tracking knob to lock in belt position.
Troouble shooting and tracking problems
• Drive pulley lost its crown (curvature of pulley)
• Sanding belt are not spliced square.
• Upper pulley assembly not square to platen.
(Use carriage bolts to square yoke with platen.)

Kalamazoo Industries
6856 East K Ave
Kalamazoo, MI 49048
Phone:[phone] Fax: [phone]
www.kalamazooind.com
Instructions continued
Sanding head position: Sanding head can be positioned from
vertical to horizontal with any angle in between. Loosen 5/16”
socket head cap screws located above and below coupling (#36)
in base (#1) while holding sander head rmly. Sanding head/frame
is locked in position by squeezing bearing housing assembly against
base. When desired position is reached, tighten 5/16” cap screws to
lock in sanding head. CAUTION: SANDING HEAD IS VERY
HEAVY. SUPPORT THE SANDING HEAD WHEN LOOSING
CAP SCREWS.
PLATEN: The platen is located behind sanding belt. The platen can
Be reversed and ipped t give four sanding areas. Normal wear will
occur and platen will need to be rotated occasionally depending on usage.
Remove sanding belt and platen screws (#33) to rotate platen to new position.
NOTE: continuous sanding on the same side of platen
will result in premature platen wear and belt breakage
will occur . Move work piece to different areas of platen
to extend platen and belt life.
Work table: The worktable has a slot of mounting xtures and or mitre gauge.
Also, two mounting holes are provided on the side of the frame (#23) to move
table to different work heights.
Note: Keep work table 1/8” from sanding belt.

30.32
24.60
1
10 11 12
X 4 PLACES
16
42
33
36
X 3 PLACES
13
23
51
38
26
37
31
43
46 19 17
49
16
47
42
31
A
A
1
47
48
42
31
B
B
C
D
SECTION A-A
1
2
94
8
21
23
51
28
25
29
32 32
51
42
35
49
50 11 12
X 2 PLACES
10 11 12
X 2 PLACES
16
13
42
12.63
E
SECTION B-B
12
11
50
X 2 PLACES
21
23
22
24 41
35
25
31
29
51
34
40
IDLER PULLEY WITH
BEARINGS IS 560-016
DETAIL C
SCALE 2 : 5
DRIVE PULLEY DETAILS
2
36
5
7
7
14
15
4
9
8
DETAIL D
SCALE 2 : 5
IDLER PULLEY DETAILS
2028 2727
39
3232
51
F
18
19
17
X 3 PLACES
42
23
31
DETAIL E
SCALE 1 : 1
BELT TENSION LEVER DETAILS
30
12
45
44
29
DETAIL F
SCALE 2 : 5
BELT TRACKING DETAILS
24
22
20
51
34
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
050-020
S6 BASE
1
2
560-015
S6 DRIVE PULLEY
1
3
701-018
S6 DRIVE SPINDLE
1
4
386-013
S6 BEARING HOUSING
1
5
044-007
K10 BEARING
1
6
044-001
K12 BEARING
1
7
SHCA031024
5/16-18 X 1-1/2 SHCS
2
8
SSHA025006
1/4-20 X 3/8 SOC SET 1/2 DOG
1
9
148-001
S6 COUPLING ASSEMBLY
1
10
HHC5031012
5/16-18 X 3/4 HHCS GR5 Z
6
11
SLWZ031 5/16 SPLIT L/W Z
8
12
UFWZ031
5/16 USS F/W Z
9
13
342-023
S6 COUPLING GUARD
1
14
641-007
RETAINING RING 1" FOR S6, S460W,
S612 DRIVE SPINDLE
1
15
641-016
RETAINING RING SHR-62 ST PA 5/8
1
16
486-007
3HP FOR K8B, K10B, KM10, BG260H,
S460W, S6M AND S612
1
17
UFWZ025
1/4 USS F/W Z
4
18
HHC5025016
1/4-20 X 1 HHCS GR5 Z
3
19
SLWZ025
1/4 SPLIT L/W Z
4
20
701-019N
S6 IDLER SPINDLE- NEW STYLE
1
21
ROLA025024
1/4 X 1-1/2 ROLL PIN
1
22
CRBZ025032
1/4-20 X 2 CARRIAGE BOLT ZINC
PLATED
2
23
291-030
CAST IRON FRAME FOR S660 DRY
SANDERS
1
24
FHN5025
1/4-20 FHN GR5 Z
2
25
697-024
S6 BELT TENSION SPRING
1
26
SLWZ050
1/2 SPLIT L/W Z
1
27
044-004
K20 SPINDLE BEARING
2
28
560-016-2
S6 IDLER PULLEY- NEW STYLE
1
29
455-003A
TENSION RELEASE LEVER FOR S660
SANDER HEADS
1
30
HHT5031032
5/16-18x2 HEX HEAD TAP BOLT GR5
ZINC
1
31
829-012
S6 WORK TABLE
1
32
123-016
S6 IDLER PULLEY LOCK COLLAR
2
33
563-023
PLATEN FOR S660 SERIES SANDERS
1
34
SSKA025004
1/4-20 X 1/4 SOC SET KNURL PT.
2
35
441-014
TRACKING KNOB ASSEMBLY
1
36
FSCA031012
5/16-18 X 3/4 FSHCS
3
37
HHC5050032
1/2-13 X 2 HHCS GR5 Z
1
38
SFWZ050
1/2 SAE F/W Z
1
39
ROLA018032 3/16 X 2 ROLL PIN
1
40
DOWA025032
1/4 X 2 DOWEL PIN
1
41
FHN5031
5/16-18 FHN GR5 ZINC
1
42
342-085
S660 GUARD, FULL BOXED OSHA,
FOR S660M, S660MW SANDERS
1
43
342-069-E
S6 BELT GUARD BOTTOM PLATE
1
44
STNZ031
5/16-18 STOVER LOCK NUT ZINC-
WAX
1
45
BWWA031
5/16 BOWED SPRING WASHER 21/64
1
46
HHC5025012
1/4-20 X 3/4 HHCS GR5 Z
1
47
342-069C
BLANK COVER FOR S6M SANDER
OSHA GUARD
1
48
HWTZ008008
#8 X 1/2 HWH TEKS Z 1
49
699-050
S660 SERIES OSHA GUARD TO
FRAME SPACER
1
50
HHC5031008
5/16-18 X 1/2 HHCS GR5 Z
2
51
960-006YA
YOKE WITH TENSION SHAFT FOR
S6 SANDERS
1
960-006YA
S6 YOKE ASSEMBLY INCLUDES YOKE,
AND SHAFT
ITEM NO.
960-006 YOKE
51
700-004 S6 TENSION SHAFT
INCLUDED WITH
#51
ROLA018032 3/16 X 2 ROLL PIN
39
560-016IPA
560-016IPA IDLER PULLEY ASSEMBLY
W PULLEY, SPINDLE, LOCKING
COLLARS, AND BEARINGS
560-016-2 IDLER PULLEY- NEW STYLE
(DOES NOT INCLUDE BEARINGS)
28
701-019-N S6 IDLER SPINDLE NEW
STYLE
20
SSKA025004 1/4-20 X 1/4 SOC SET
KNURL PT.
34
044-004 S6M PULLEY BEARING
27
A A
B B
C C
D D
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
S660M BELT SANDER
ASSEMBLY
DO NOT SCALE DRAWING
S660M
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5
WEIGHT:
REV
DWG. NO.
D
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.

28.63
29.75
1
23
5 4 3
X 2 PLACES
FRONT VIEW
19
20
X 4 PLACES
26
21
23
21
26
1
18.75
A
A
1
23 5 4 3
LEFT SIDE VIEW
5 4 3
B
B
SECTION A-A
MAIN INTERIOR VIEW
11 9 9 10 12
X 4 PLACES
8
10
9
X 4 PLACES
7
6
13
22
24
MOTOR BASE, MOTOR, AND
FAN HOUSING ASSEMBLY IS
PUSHED AGAINST THE WALL
AND TIGHTENED IN PLACE
AS SHOWN.
1
23
RIGHT SIDE VIEW
21
20
X 3 PLACES
24
BACK VIEW
2
5 4 3
X 2 PLACES
APPLY WEATHER STRIPPING, #25
AROUND INTERIOR PERIMETER OF
LOWER ACCESS DOOR PANEL.
25
5
4
3
X 6 PLACES
21
23
SECTION B-B
FAN HOUSING INTERIOR DETAILS
13
4 18
X 4 PLACES
14
X 4 PLACES
17
15
16
24
FACE OF FAN HOUSING
IS AGAINST THE CABINET
WALL AS SHOWN.
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
124-005
CABINET FOR DCV-6 DUST
COLLECTOR
1
2
124-005-BACKPANEL
BACK PANEL ASSEMBLY FOR
DCV-6 CABINET
1
3
HHC5025012
1/4-20 X 3/4 HHCS GR5 Z
12
4
SLWZ025
1/4 SPLIT L/W Z
16
5
UFWZ025
1/4 USS F/W Z
12
6
041-015
DCV-6 VACUUM MOTOR MOUNT
BRACKET
1
7
486-002
1HP, 1PH, 3450RPM, 56F, 115/230
FOR 2FSM-1HP, 2FS72M-1HP,
S272, S4S-1HP, S4SWB, S460
1
8
HHC5031012
5/16-18 X 3/4 HHCS GR5 Z
4
9
UFWZ031
5/16 USS F/W Z
12
10
SLWZ031 5/16 SPLIT L/W Z
8
11
HHC5031016
5/16-18 X 1 HHCS GR5 Z
4
12
FHN5031
5/16-18 FHN GR5 ZINC
4
13
386-026
HOUSING FAN FOR DCV-6
1
14
HHC5037016
3/8-16 X 1 HHCS GR5 Z
4
15
296-001
FAN, SQUIRREL CAGE FOR DCV-
61
16
SSKA025004
1/4-20 X 1/4 SOC SET KNURL PT.
1
17
004-005
ADAPTOR, INLET CONE FOR
DCV-6
1
18
BSCA025008
1/4-20 X 1/2 BSHCS
4
19
455-018
SMALL LOUVER PANEL FOR DCV-
6 DUST COLLECTOR
1
20
HWTZ008008
#8 X 1/2 HWH TEKS Z 7
21
342-069B
4" ORIFACE W/ FLANGE FOR 6"
SANDER GUARDS
1
22
294-003
FILTER FOR DCV-6
1
23
124-006
VACUUM CABINET TOP FOR
DCV-6
1
24
834-002 DUST TRAY FOR DCV-6
1
25
933-001X65INCHES
65 INCHES OF WEATHER
STRIPPING AROUND CABINET
LOWER ACCESS DOOR
1
26
441-015
907B-2500-1.00S 1/4
THUMBSCREW 1-1/2 DIA
1
A A
B B
C C
D D
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
DCV-6 DUST
COLLECTOR
DO NOT SCALE DRAWING
DCV-6
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5
WEIGHT:
REV
DWG. NO.
D
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.