Kalamazoo S460V User manual

MADE IN USA
INSTRUCTION
MANUAL
S460V BELT SANDER
AND VACUUM

1
WARRANTY
All products are guaranteed for a period of one year to the original purchaser, against defects in material work workmanship,
under normal use
Electric motors are warranted by the manufacturer and will be repaired by the nearest repair station or replaced. Defective
motors are not be returned to Kalamazoo Industries. Please call for instructions [phone]. Written authorization must be
obtained before returning merchandise.
RETURN POLICY
• Authorization must be obtained before returning merchandise. Please call our Customer Service Department to receive a
return authorization number [phone].
• Please include with your return a copy of your invoice or packing slip.
• All returns will be subject to a 10% restocking fee.
• Customer is responsible for paying for return freight.
• No returns will be accepted after one year of invoice date.
BELT SANDER SAFETY
• READ THE OPERATING INSTRUCTIONS BEFORE RUNNING MACHINE.
• ALWAYS WEAR SAFETY GLASSES OR A FULL FACE SHIELD FOR PROTECTION.
• KEEP HANDS CLEAR OF THE SANDING AREA.
• NEVER WEAR GLOVES OR LOOSE FITTING CLOTHES WHEN OPERATING THIS MACHINE.
• ALWAYS KEEP HAIR TIED BACK AND COVERED.
• LET MACHINE ROTATION COME TO A FULL STOP BEFORE CHANGING BELT.
• KEEP SAFETY GUARDS IN PLACE. DO NOT ALTER GUARDS OR MACHINE IN ANY WAY. ANY
ALTERATIONS TO GUARDS AND MACHINE COULD CAUSE SERIOUS INJURY AND WILL VOID MACHINE
WARRANTY.
• ALL BELT SANDERS SHOULD BE OPERATED IN A WELL-VENTILATED AREA. THE DUST CREATED
WHEN SOME MATERIALS ARE SANDED CAN BE HARMFUL. DUST MASKS/RESPIRATORS ARE
RECOMMENDED AS A PRACTICAL MEANS OF MINIMIZING DUST INHALATION. FUMES FROM OTHER
SOURCES CAN ALSO CAUSE FIRES WHEN IN CONTACT WITH SANDING SPARKS.
• NEVER MIX MATERIALS.
• SPARKS CREATED BY SANDING SHOULD BE DIRECTED DOWNWARD AND AWAY FROM THE FACE
AND BODY. DO NOT GRIND NEAR FLAMMABLE MATERIALS.
• ELECTRICAL SANDING MACHINES ARE NOT INTENDED FOR USE IN OR NEAR WATER. THIS
INCLUDES AN OPERATOR STANDING ON A WET FLOOR OR WORKING AROUND CONTAINERS OF
WATER OR OTHER CONDUCTIVE LIQUIDS.
KALAMAZOO INDUSTRIES, INC.
6856 E K AVENUE
KALAMAZOO, MI 49048
PHONE: [phone]
FAX: [phone]
WWW.KALAMAZOOIND.COM KI
MADE IN USA

BASIC OPERATION
Belt chaning - use lever #33 to replease sanding belt tenion. Pull lever to compress spring,
remove and replace sanding belt. Push lever back to tension sanding belt.
Belt tracking - use tracking knob #43 to track/center the sanding belt. Rotate sanding belt by
hand to be sure of sanding belt centering. When sanding belt remains centered on the steel
platen #348tracking is complete. Connect AC power and “job” on/off switch to be sure
sanding belt stays in the center of the platen and is tracked correctly.
Platen - steel plate “platen” is behind the sanding belt. It will wear over time and can be
rotated and ipped over so you can use a new surface area. Remove cap screws on the platen
to rotate platen.
Work table - always keep work table within 1/8th of sanding belt. Too large of a gap will allow
work pieces and ngers to get pinched. CAUTION: DO NOT WEAR GLOVES, LOOSE
CLOTHER AND ALWAYS TIE BACK HAIR.
MAINTENANCE - keep machine clean. Flip and or rotate platen when necessary. Never
sand in one area so the platen will wear evenly. No grease is required. All bearings are sealed
for the life of the bearing. Clean dust collector and sander at the end of every shift
DUST COLLECTOR - Clean dust collector after every shift and don’t mix materials.
Trouble shooting - base machine needs very little maintenance other than tracking the
sanding belt. If sanding belt does not stay tracked typically the drive pulley #15 has lost its
“crown” and requires replacement. The drive pulley is tapered down from the center out on
both right/left edge slightly. This makes the sanding belt stay in the center or “tracked”.
BELT SANDER SAFETY
• DO NOT WEAR GLOVES
• DO NOT WEAR LOOSE CLOTHING
• TIE HAIR BACK
• ALWAYS WEAR SAFETY GLASSES/SHIELD
• CLEAN DUST COLLECTOR AFTER EVERY SHIFT
• DON’T MIX MATERIALS.

59.74
A
A
CC
DD
F
F
1
FRONT VIEW
4
7
6
12
38
39
39
18
19
X 4 PLACES
23
29
46
1
8
7
4
6
9
9
12
38
B
B
H
I
SECTION A-A
INTERNAL
RIGHT SIDE VIEW
SCALE 1 : 2
13
14
X 4 PLACES
5
6
7
15
17
20
21
22
?
28
29
32
33
46
SECTION B-B
INTERNAL FRONT VIEW
SCALE 1 : 2
7 5
1516
17
20
21
22
23
28
29
31
30
41
40
33
5.25
3.25
6.00
3.75
29.75
18.75
SECTION C-C
DCV-6 TOP PLATE MODIFICATION
AND FRAME LOCATION.
DO NOT WELD DOOR
SHUT. DO SHOULD BE
ABLE TO PIVOT FREELY
AFTER FRAME IS WELDED
TO THE DCV-6 CABINET.
CUT HOLE IN TOP OF DCV-6
CABINET AS ANNOTATED. WELD
SCREEN TO UNDERSIDE OF DCV-6
TOP PLATE.
15
3
1/4
1/4
10.50
3.75
0.25
4.00
EE
SECTION D-D
TOP VIEW OF DCV-6
MODIFICATION AND
INSTALLATION OF
BAFFLE PLATE
2
1/4
1 4
1/4
1 4
SECTION E-E
FRONT VIEW OF
DCV-6 MODIFICATION
AND INSTALLATION OF
BAFFLE PLATE
2
1/4
1 4
1/4
1 4
G
SECTION F-F
INTERNAL
LEFT SIDE VIEW
5
20
29
32
DETAIL G
BELT TRACKING DETAILS
26
27
38
23
DETAIL H
25
24
38
23
BACK VIEW
10
11
10
11
X 2 PLACES
X 2 PLACES
57
9
9
12
13
14
47
46
F
46
47
14
13
DETAIL F
SCALE 1 : 2
BELT TRACKING DETAILS
40 41
42
11
X 2 PLACES
43
44
45
DETAIL I
SCALE 1 : 1
BELT TENSION LEVER FASTENERS
34
35
36
37
33
CUT A HOLE THROUGH THE BAFFLE
PLATE AS ANNOTATED. WELD #2, S460V
BAFFLEPLATE IN PLACE AS SHOWN.
CONSULT DCV-6 DRAWING FOR ADDITION DCV-6 DETAILS.
CLEAN UP AND GRIND ALL EXTERIOR WELDS
PAINT DCV-6/ FRAME WELDMENT BEFORE FINAL ASSEMBLY.
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
DCV-6
DCV-6 DUST COLLECTOR
1
2
S460V-BAFFLEPLATE
BAFFLE PLATE FOR DCV-6
CABINET/S460V APPLICATION
1
3
S460V-SCREEN
SCREEN FOR DCV-6
CABINET/S460V APPLICATION
1
4
342-069C
BLANK COVER FOR S6M SANDER
OSHA GUARD
1
5
291-028BURNOUT
MAIN FRAME BURNOUT FOR S460
SANDER
1
6
291-028-A
FRONT GUARD FOR S460D
SANDER
1
7
342-077
TOP BELT GUARD FOR S460D
SANDER
1
8
291-028DOOR
FRAME DOOR FOR S460D, S460V,
S460W SANDERS
1
9
291-028HINGE
HINGE FOR S460 DOOR
2
10
BSCA025008
1/4-20 X 1/2 BSHCS
4
11
SLWZ025
1/4 SPLIT L/W Z
6
12
486-002
1 HP MOTOR FOR 2FSM-1HP,
2FS72M-1HP, S272, S4S-1HP,
S4SWB, S460D, BG272, DCV-6,
DCV-8
1
13
HHC5037020
3/8-16 X 1-1/4 HHCS GR5 Z
5
14
SLWZ037
3/8 SPLIT L/W Z
5
15
560-005
PULLEY, DRIVE (ALUMINUM) FOR
S4, S4S, S460D
1
16
SSKA025006
1/4-20 X 3/8 SOC SET KNURL PT.
1
17
291-018
CAST IRON FRAME FOR S460 DRY
SANDERS
1
18
HHC5031016
5/16-18 X 1 HHCS GR5 Z
4
19
SLWZ031 5/16 SPLIT L/W Z
4
20
700-022
TENSION SHAFT, IDLER YOKE, FOR
S460 SANDER
1
21
ROLA025024
1/4 X 1-1/2 ROLL PIN
1
22
697-024
S6 BELT TENSION SPRING
1
23
960-002
YOKE FOR S4 SANDER
1
24
HHC5031020
5/16-18 X 1-1/4 HHCS GR 5 Z
1
25
FHN5031
5/16-18 FHN GR5 ZINC
2
26
697-011
TRACKING SPRING FOR S4
1
27
CRMZ010024
10-24 X 1-1/2 COMBO ROUND
M/S Z
1
28
701-008
SPINDLE, IDLER FOR S4, S460
SANDERS
1
29
560-006
IDLER PULLEY S4 W BEARINGS
FOR S4S AND S460
1
30
123-003
COLLAR FOR S4
1
31
EERR0.5
EERR1/2 1/2" E RETAINING RING
1
32
SSKA010004
10-24 X 1/4 SOC SET KNURL PT
2
33
455-003
TENSION RELEASE LEVER FOR S6
SANDER HEADS
1
34
HHT5031032
5/16-18x2 HEX HEAD TAP BOLT
GR5 ZINC
1
35
UFWZ031
5/16 USS F/W Z
1
36
BWWA031
5/16 BOWED SPRING WASHER
21/64
1
37
STNZ031
5/16-18 STOVER LOCK NUT ZINC-
WAX
1
38
563-014
PLATEN FOR S460 SERIES
1
39
FSCA031016
5/16-18 X 1 FSHCS
2
40
048-019
TRACKING BAR FOR S460
1
41
699-028
TRACKING BAR SPACER FOR
S460 SANDERS
1
42
HHC5025016
1/4-20 X 1 HHCS GR5 Z
2
43
441-014
TRACKING KNOB ASSEMBLY
1
44
SPPA050020
1/2-13 X 1-1/4 SPRING PLUNGER
W BROWN DELRIN NOSE ALLOY
1
45
FJNZ050
1/2-13 F H JAM NUT Z
1
46
829-034
CAST IRON WORK TABLE FOR
S272, S460, AND BG448
1
47
UFWZ037
3/8 USS F/W Z
1
A A
B B
C C
D D
E E
F F
G G
H H
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
S460 WITH DCV-6
VACUUM
DO NOT SCALE DRAWING
S460V
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5
WEIGHT:
REV
DWG. NO.
E
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARYAND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.