KAMAZ 5490 User manual

KAMAZ PUBLICLY TRADED COMPANY
Operation manual
КАМАZ-5490 vehicle
5490-3902203-01 РЭ
Naberezhnye Chelny
2017

INTRODUCTION
Operation manual includes technical data of
KAMAZ-5490 vehicle, recommendations on operation
and technical maintenance.
Managing editor:
D. Kh. Valeev.
«KAMAZ» PTC Chief design engineer
General compiler: Igovskiy A.A.
All suggestions and wishes should be addressed to:
423827, Russian Federation, Tatarstan, Naberezhnye
Chelny, Avtozavodsky str., 2, KAMAZ PTC headquar-
ters, Scientific & Technical Centre, tel. 8 (8552) 33-82-
38, tel./fax 37-28-34.
Operation manual has been issued in accord with
Notification РЭ.0379.
Page numbering: the first number is a number of
the section, the second number is a number of the page.
«КАМАZ» PTC, 2017.
Vehicles of «У» version (to be supplied to re-
gions and countries with moderate climate) are designed
to operate at ambient air temperatures from minus 40 °C
to plus 40 °C, the air relative humidity up to 75 % at
plus 15 °C.
Vehicles of «Т» version (to be supplied to re-
gions and countries with tropical dry and wet climate)
are designed to operate at ambient air temperature of
minus 10 °Сto plus 45 °Сand relative humidity up to
80 % at 27 °C.
Vehicles may operate at dust content up to
1,0 g/m3, wind velocity up to 20 m/s and in regions situat-
ed at an altitude up to 4500 m, with pass-overcoming abil-
ity up to 4650 m, with corresponding change of tractive-
dynamic abilities, properties and fuel economy.
Truck tractor can be operated with semitrailers,
whose technically permissible maximum weight does not
exceed the weight designated for this vehicle.

1
CONTENT
1 FOR YOUR ATTENTION
……………………………………..………....…………………………………...…..….
1-1
2 OPERATION PARAMETERS
.……………..……………………………………………………………..……….......
2-1
Vehicle technical data………………………..……………………..……………………..………..............
2-1
Table of additional technical data ………………………………………………….……………...…..….
2-2
Engine technical data……………….……….……………………………………………………..………
2-3
Tire air pressure………………..………………………………………………………………….………..
2-3
Tools, accessories, spares and operational documentation supplied with vehicle ……………………..
2-4
Vehicle marking…………….…………………………………………………………………………........
2-6
Engine marking…………………………………………..……………………………………………..…..
2-8
Scheme of sealing…….………………………………………………………………………………..........
2-9
3 BRIEF DESCRIPTION OF VEHICLE SYSTEMS AND MECHANISMS
………..…….……………..……………..…..…
3-1
Engine……..…………………………………………………………………………………………….…..
3-1
Transmission…….……………………………………………………………………………………….…
3-1
Frame and fifth-wheel coupling………….…………………………………………………………….….
3-1
Suspension…………………………………………………………………………………………...…...…
3-2
Steering control……………………………………………………………………………………….....….
3-2
Brake system…………….……………….………………………………………………………………....
3-2
Cab…….…………………………………………………………………………………………….............
3-2
Hydraulic equipment..……………………………………………………………………………………...
3-2
Electric equipment…..………………………………………………….……………………………….….
3-3
Electronic control systems…………………………………..………………………………………..…....
3-3
4
VEHICLE OPERATION
…………………………………..………………………………………………….….…..
4-1
Vehicle keys……………..………………………………………..…………………………………..……..
4-1
Driver’s working place……..……………………………..……………..……………………………..…..
4-2

2
Instrument panel…..……………………………………………………………………..………………....
4-3
Instrument cluster……….………………………………………………………………..……..........
4-3
Pilot lamps……………….…………………………………………………………….……..
4-5
Information display………….………………………………………………..…………....…
4-6
Information system control………………….……………………………………………....…
4-7
Check before motion initiation………..…………………………………………………..….
4-8
Switch blocks…………….…………………………..........................................................................
4-11
Instrument panel……..…..………………………………………………………………….…
4-11
Driver's/ passenger's door…….…………………………………………………………….…
4-13
Over the windshield……..………………………………………………………………….…
4-13
Bunk……………………………………..……………………………………………………
4-14
Adjustment of headlamp inclination angle………………………………………………………………..
4-14
Light shifter…………….……………………………………………………………………………….…..
4-15
Light for movement in the daytime…….……………………………………………………….……
4-15
End-outline and side marker lamps…..…………………………..…………….…….........................
4-15
Low beam………..………………………………………………………………………….………..
4-15
High beam………….………………………………………………………………….......................
4-15
Auxiliary illumination headlamps in insufficient visibility conditions and rear fog lamps………..…
4-16
Train lamps……………..……………………………………………………..…………….………..
4-16
Spotlight of the coupler…………………………………………………………………………………….
4-16
Flash beacons…………..……………………………………………………………………………………
4-16
Combination switch…………………..…………………...………………...………………………...........
4-17
Switching of direction indicator…..……………………………………………………………….…
4-17
Engagement of warning light…………………………….…………………..………………………
4-17
Horn…………………………………………………………………………………………………..
4-17
Windscreen wipers……………………………………………………………………………….......
4-18

3
Windscreen washer…..……………………………………………………………………….............
4-19
Cab doors…………………………………………………….……………………………………...……....
4-20
Door lock blocking…………..……………………...…………...……………………..…………..…
4-20
Lowering and raising of side windows of driver/ passenger……………………….……………..….
4-21
Lifting top hatch……………………………………………………………..….………………………..…
4-21
Mechanical closure of raisable top hatch……………………………………..……………………...
4-22
Safety screen of the hatch….……………………………..…………………………………………..
4-22
External rear view mirrors………….…………..……………………………………………..…………..
4-23
Position regulation of external rear view mirrors…………….………………..…………………..…
4-23
Mirror heating……..………………………………………………………..………………………...
4-23
Seat position adjustment……………….……...………………………………………………………..….
4-24
Safety belts………………………………………………………..…………………………........................
4-27
The upper bunk……………..……………………….………………………………………………….…..
4-28
The lower bunk……………………………………………………………………………………….…….
4-29
Steering wheel adjustment……………………………………………………………..…………………..
4-30
Air conditioning system control…………………………….…………………………………….……….
4-31
Ventilation deflectors………………………………………………………..………….…………..…
4-31
Air conditioning system control panel…………………………..…………………..………………
4-31
Examples of settings…………………………………..…………………………………………..….
4-33
Fresh air mode……………………………………………………………………..……...…..
4-33
Air recirculation mode…………..………………………………………………..………..…
4-33
Engagement of ventilation in the cab..……………..……………………………………..…..
4-33
Engagement of heating in the cab…….…………..…………………………………………..
4-33
Windscreen defrosting……………..……………………………………………………..……
4-34
Conditioner…………………………………………………………………………….......................
4-35
Independent cab air heater………………………………………………………………..…….…..…
4-36

4
Cab interior light………………….…………………………………………………….……..……..…….
4-37
Electrical sockets…..……………………………………………………………..………............................
4-38
Jumper…………….…………………………………………………….……………………………………
4-38
Voltage converter…………………..………………………………………………………………..………
4-38
Output terminal for radio station power…..……………………………..………………………..………
4-38
Ash tray.………..……………..……………………………………….…………..……………………..….
4-39
Smoke detector………..………...……………………………………………………..………..…….........
4-39
Digital tachograph……………………………………………………………………..………………..….
4-40
Glove compartments and boxes………………..………………………………………………….……....
4-40
Terminal for power of radio receiver…….……..………………………………………………….……....
4-40
Emergency response service calling unit (ERA-GLONASS)….…………………….………………..……
4-41
Application and control devices……..……..…………………………………………….…….……...
4-41
Operation modes…………………………………………………………………..………………..…
4-42
Driving the vehicle…………..………….…….…………………………………………………………….
4-43
Safety requirements………….…………..………………………………………………………..........
4-43
Safety requirements during operation of vehicle with electronic systems……………………...…....
4-45
New vehicle operation (running-in)……………...………………………….……………………….
4-46
Main rules of operation……………..………………………………………………………………..
4-46
Recommended operation modes of engine…….……………………………………………………..
4-48
Preliminaries for vehicle motion……….………………………………………….…………………
4-49
Fuel tank filling (for certain configurations upon availability of two fuel tanks)…………….
4-50
Engine start and shutdown procedure………………………………………………………..............
4-51
Engine start up………………………………………….…………………………….………
4-51
Engine shutdown…….……………………………………………………………..…………
4-52
Idle speed adjustment………………….………….………………………………………………….
4-53
«Cruise-control» mode……..………………………..……………………………….………............
4-54
Gearbox control…………………...……………………..………………………………...…………
4-55
Gearbox with automated control………………………………………………………………….….
4-57

5
Messages on the display……………………………………………………………………....
4-57
Gear shifter………………..…………………………………………………………………..
4-58
Automatic gear box control………………………….……………..………………………….
4-59
Gearbox manual control………………….…………………………………………...……….
4-60
Motion modes……………………………………………………………………………..….
4-60
Interwheel differential lock……………………..………………...……………………………….....
4-62
Brake system………..…………………………………………………………………………...…...
4-63
Service brake system………………………………………………………………..……...…
4-63
An emergency brake system…..………………………………………………………………
4-63
Parking brake system……………..………………………………………………….…....….
4-63
Auxiliary brake system………………….………………………………………………….…
4-64
Auxiliary brake system control by means of the switch…………………………………….…
4-65
Electronic brake system EBS…………………………………………………………………..…….
4-66
Control of service and auxiliary brake systems with the aid of brake pedal
(«Brake-Management»)………..………………………………..………………………..…..
4-66
Antilock brake system………………………..……………………………………..……..….
4-66
Antiskid system (ASR)…………..……...…………………………………….………………
4-67
Vehicle stability control system………………………...…………………………………..…
4-67
Hill start assist control………….…………………………………….………………….……………
4-68
Air suspension remote-control console…………………..………..…………………………………
4-69
Chock……………………………………………….……………………………………………………...…
4-70
Facing panel………………..……………………….………………………………………………………
4-71
Vehicle towing………………..……………...………………………………………………………………
4-72
Operation of bolster truck tractor being a part of a road train…………………………………………
4-73
Pumping of petroleum product during operation of hydroficated bolster traction truck
with a tank semitrailer …………………...………………………………………..…………………
4-75

6
5 VEHICLE OPERATION IN COLD SEASON……………………………….…………………….……………..….…..
5-1
Special features of vehicle operation during cold period of time…………….………………………..…
5-1
Cold weather engine starting……………..…………………………..…….………………...……............
5-3
To start the engine using the efu unit…….……….……………………………………...……..........
5-4
Pre-starting heater……………….……………………………………………………..…………..…
5-5
Fuel heating…………..……………………………………………………………………………...……...
5-5
To heat the neutralizing liquid…..………………………………………….…………………..…….…...
5-5
6 MAINTENANCE
……………………..……………………………………………….…………..……..……..….…
6-1
Daily maintenance (daily Mnt.) procedures……………………………….……..………..………..….....
6-2
Weekly maintenance (weekly Mnt.) procedures……………………………….…………………….....…
6-8
Vehicle care…………….……………………………………………………………………..…………..…
6-14
To care the windscreen…….………………………………………………………………………….…....
6-15
Air filter replacement………….…………………………………………………………………………...
6-16
Checking receivers for condensation…………..……………….………………………………...…….....
6-17
Tire maintenance…………………………………………………………………………….......................
6-17
When inflating the tires…….……………………………………………………………………..….
6-18
Checking the oil level in engine crankcase……….….……………………………………………….…...
6-19
Coolant level check………………………………...……………………………………………...................
6-20
Coarse fuel filter……………………..…………………………………………………………………......
6-21
Fuel tank air filter………………………………………………………………………………………..…
6-23
After-treatment system……………………………………………………………………………….........
6-24
Checking the fuel level in the independent fuel tank of pre-starting heater…………………....……..…
6-26
Storage batteries…………….………………………………………………………………….………..…
6-27
7 VEHICLE MECHANISMS AND SYSTEMS TROUBLESHOOTING. SELF-HELP……………………….………………..…
7-1
Hazard signal system engagegment…………………………………………………………..……..……..
7-2
Diagnostics of vehicle systems……………………………………………………………………….……..
7-3

7
Sequence to read diagnostic codes………………………..………………………………………..…
7-4
Mode for diagnostics of operational parameters.…………………………………………………….
7-6
Indication and elimination of faults……………………………………………………………….………
7-8
Indication of faults in the lightning equipment………………..………………………………………….
7-19
Engine start from external power source……………………………….……………………….………..
7-24
Starting the engine from the battery of another vehicle………………..………………………….…
7-25
Battery emergency switch off…………………………….………………………………………………...
7-26
Brake linings wear-out……………..……………………………………………………………….........…
7-26
Battery emergency stop switch for vehicles carrying dangerous goods …………………….………….
7-26
Steering system faults……………………..…………………..……………………………………………
7-27
Steering play……………………….………………………………………………………........……
7-27
Power steering unit does not provide required force…………………………………………...…….
7-27
Parking brake release in hazard situations……………………………………………….………….…...
7-28
Fuses and relays……………..……………………………………………………….………………..……
7-29
Arrangement of fuses and relays…………..……………………………………………....................
7-29
Checking and replacing fuses……………..………..………………………………………………...
7-35
Replacing the bulbs……….………………………………………………………………………...…........
7-36
Safety requirements………………………………………………………..…………………………
7-36
Replacing the bulbs……………………………..……………………………………………………
7-36
Table of lighting equipment applied in a vehicle.……………….………………………...................
7-39
Trouble-shooting guide for electric equipment………………………………………………………
7-40
Cab raising and lowering……………………………………………………….…………….……….……
7-41
Lifting jack………………….……………………………………………………………………….………
7-44
Spare wheel……………………..…………………………………………………………………….……..
7-46
Spare wheel horizontal installation……………………………………………………………………
7-46
Disassembly and assembly of wheels in vehicles…….…………………….……………...........................
7-47

8
Wheel with tubeless tire disassembly and assembly……….………………………………….….………
7-48
Troubleshooting for bolster.…………………………………………..………………….………….…….
7-51
8 VEHICLE STORAGE………………………………………………………………………………………….……..
8-1
9 VEHICLE TRANSPORTATION
…………….…………….……………………………………….………..……...….
9-1
10 MANUFACTURER’S WARRANTY
……………………………………………………………………………………
10-1
11 UTILIZATION
…………………..............................................................................................................................
11-1
APPENDIX……..……………………………………………………………………………...….………........
……..
Appendix 2. Lubrication chart for KAMAZ 5490 vehicle.……………..…………………………………….…..…
А2-1
Appendix 3. Service materials………………………..……………………………………………………………..
А3-1
Appendix (copy) Diesel Engine Pre-heaters 14ТС-10.
Appendix (copy) Liquid small-size pre-starting heater PROMOTRONIK-16ЖД-24.
Appendix (copy) Service instruction AIRTRONIC D2. Independent device for heating and maintenance of air
temperature in the cab
Appendix (copy) Operating Instructions. Trucks ZF-NewEcosplit.
Appendix (copy) Operating Instructions ZF-INTARDER. The Integrated Retarder for Trucks and Buses With
ZF Transmissions ECU 42 Control Unit

1-1
1 FOR YOUR ATTENTION
1. Prior vehicle (train) operation, study this manual
carefully and further observe all recommendations pre-
sented in it.
2. New vehicle is to be registered. This provides
technical consultation on vehicle operation, maintenance
and warranty maintenance. Each vehicle is provided with
a Service book.
3. To ensure trouble-free operation, use only genu-
ine spare parts. Installation of different equipment and
devices on a vehicle and its chassis is to be agreed with
design documentation developer and owner – Scientific &
Technical Centre, KAMAZ PTC. Failure to observe this
requirement will void the warranty maintenance of a
truck. 4. KAMAZ PTC preserves the right for further de-
velopment of vehicle construction without preliminary
notification of users.
5. Drivers trained in specialized training centers
are allowed to drive KAMAZ vehicles.

2-1
2 OPERATION PARAMETERS
VEHICLE TECHNICAL
DATA
КАМАZ-5490
(М1842)
Wheel arrangement …………….............…………..4x2
Technically permissible maximum bolster load, daN
………………………
.…..…..105503), 110504), 106255)
Technically permissible maximum weight of
vehicle
1), kg.……………………………………..
..18600
Technically perm
issible maximum weight of
semi
-trailer towed, kg……....359503), 364504), 360255)
Technically permissible maximum weight of
train
2), kg.………………………….……………...44000
Engine…...........
........…Mercedes-Benz OM 457LA.V/2
………………………..Mercedes
-Benz OM 457LA.V/3
……
…………………..Mercedes-Benz OM 457LA.V/3
…………
…..……...Mercedes-
Benz OM 457 LA.EEV/3
………………..…...
Mercedes-
Benz OM 457 LA.EEV/4
Maximum climbability,
train, %., not less.……..
18 (10º)
Disk wheels ………………………
…………..9,00-22,5
Tires, tubeless …….….........
......................315/60 R22,5
…………….……
…...…315/70 R22,5 or 315/80 R22,5
1) Including passenger’s weight.
2)
When driving on public roads, take into consideration the requirements to
weight loads specified in «Rules on transportation of cargoes by vehicles».
3) Vehicle with a high roof cab.
4) Vehicle with a low roof cab.
5) Vehicle with a high roof cab and a wheel base 3780 mm.
6) For vehicle configuration, designed for transportation of hazardous cargo.

2-2
TABLE OF ADDITIONAL TECHNICAL DATA
Operational data
Model
5490
Technically permissible maximum weight of vehicle, kg, applied to:
axle 1
7100
axle 2
11500
Maximum driving speed1), km/h, at least: train 902)
Test fuel consumption
3)
per 100 km at speed 60 km/h, l, not more:
train
27,5
Fuel distance endurance1) 4), km, at least:
train
2800
Acceleration time1)
to 80 km/h, s, not more:
train
80
Braking distance1) at service brake system application during test
«Type-0» (with engine disconnected), with initial brake speed
60 km/h, m, not more:
vehicle 36,7
The same, with a stand-by brake system applied, with initial brake
speed 40 km/h, m, not more:
vehicle 33,8
Outer vehicle turning radius between walls (front buffer), m, not more:
8
Fuel tanks’ capacity
5)
, l
400х2; 665
____________________________
1) Parameters are given for vehicle with technically permissible maximum weight.
2) The value is limited by vehicle software.
3) Test fuel consumption is measured in accord with GOST Р 54810-2011 for vehicle with technically permissible maximum
weight, travelling with constant speed along special test section, serves for determination of truck (train) technical state and is
not a performance norm.
4) fuel distance endurance at test fuel consumption is determined by calculations and depends upon fuel tanks' capacity, in the
table it is indicated for fuel tanks with total capacity 800 l.
5) Usage of fuel tanks depends upon vehicle configuration.

2-3
TIRE AIR PRESSURE
Wheel position Tire pressure of the vehicle with technically permissible maximum weight,
kPa (kgf/sm2) for tire size
315/60 R22,5 315/70 R22,5 315/80 R22,5
Front axle wheels 880±20 (9,0±0,2) 830±20 (8,5±0,2) 780±20 (8,0±0,2)
Rear axle wheels 780±20 (8,0±0,2) 780±20 (8,0±0,2) 730±20 (7,5±0,2)
ENGINE TECHNICAL DATA
Engine model
Mercedes-Benz OM
457LA.V/4;
Mercedes-Benz OM
457 LA.EEV/4
Mercedes-Benz OM
457LA.V/3;
Mercedes-Benz OM
457 LA.EEV/3
Mercedes-
Benz OM
457LA.V/2
Engine type
Four-stroke, diesel, turbocharged
Number of cylinders
6
Cylinder arrangement
In-line
Displacement, l
11,97
Net maximum capacity, kW (h.p.)
at rated crankshaft speed, min-1
315 (428)
1900
295 (401)
1900
265 (360)
1900
Maximum torque, net, N·m (kgf·m)
at crankshaft speed, min-1
2100 (214)
1100
2000 (204)
1100
1850 (189)
1100

2-4
TOOLS, ACCESSORIES, SPARES AND OPERATIONAL DOCUMENTATION SUPPLIED WITH VEHICLE
Name
pcs./vehicle
Operation documentation
Operation manual
1 pc.
Service book
1 pc.
List of operational documents
1 pc.
Operation manual Engine Mercedes-Benz OM 457LA
1 pc.
Service book Engine Mercedes-Benz OM 457LA
1 pc.
Vehicle passport
1 pc.
Tools, accessories, spare parts
Cab door key, starter and instruments switch key
2 sets
In a toolbox1) or in a pallet for accessories2):
- kit for tire inflation;
- tow yoke;
- minimum set of tools;
Hydraulic jack (for certain configurations)
1 set
2 pcs.
1 set
1 pc.
In a cab:
- fire extinguisher;
- emergency stop mark;
- first aid kit case
1 pc.
1 pc.
1 pc.
Spare wheel3)
1 pc.
Chock1)
2 pcs.
EBS helical cable for output to semi-trailer
1 set
electric cable for output to semi-trailer
2 sets
_________________
1)
Installation on the frame.
2)
In the cab under the bunk.
3)
Arrangement is determined by vehicle (chassis) configuration.

2-5
Additional equipment that can be attached under
certain requirement, specified by supply agreement: a
tool kit in a small bag at extra cost, a minimum tool kit at
extra cost, an oil transfer pump (1 pc.).
Truck (chassis) is to be equipped with tools, ac-
cessories and appropriate operation documentation for
purchased products.
A list of additional equipment may be defined dur-
ing production process.
In agreement with consumer, the vehicle may be
supplied with certain accompanying automotive accesso-
ries and goods presented in a packing list.

2-6
VEHICLE MARKING
Manufacturer’s plate
The manufacturer’s plate is fixed in a r.h. door
aperture.
The plate contains:
- manufacturer’s name;
-identification number, including:
- XTC - manufacturer index;
- а - conventional vehicle model code com-
posed of six marks;
- b - production year code (1 mark);
- с- vehicle ordinal manufacturing number
(7 marks);
- - unified market mark for products manu-
factured in countries - members of Customs union;
- е - number of «vehicle type approval»;
- weight values: technically permissible maxi-
mum weights and permitted maximum weights (not indi-
cated on chassis).
If technically permissible maximum weight ex-
ceeds the corresponding permissible maximum weight,
then, the weight values are indicated in two columns.
Technically permissible maximum weights:
- m* - vehicle technically permissible maximum
weight;
- m1*-train technically permissible maximum
weight (for tractors);
- Р1*- technically permissible maximum weight on
the front axle;
- Р2*- technically permissible maximum weight on
the second axle;
- Р3* -technically permissible maximum weight on
the third axle;
- Р4* -technically permissible maximum weight on
the fourth axle.
Permitted maximum weights:
- m- vehicle maximum permitted weight;
- m1- train maximum permissible weight (for
tractors);
- Р1- maximum permitted front axle load;
- Р2- maximum permitted second axle load;
- Р3- maximum permitted third axle load;
- Р4- maximum permitted fourth axle load.
Vehicle manufacturer’s plate

2-7
Manufacturer’s plate for export vehicle
The manufacture’s plate is fixed to the cab r.h.
panel in a door aperture.
Plate contains (see Fig. Manufacturer’s plate for
export vehicle):
- manufacturer’s name;
- e - European approval;
- d - distinguishing number or letters of the coun-
try which gave the vehicle EEC type approval;
-f - EEC type approval number;
-identification number, including:
-XTC - manufacturer index;
- а- vehicle model conventional code pursuant
to Technical specifications for vehicle, comprising six
marks; - b- production year code (1 mark);
- с- vehicle ordinal number (7 marks).
Permissible weights allowed for registration:
- m* - vehicle gross weight;
- m1*- train gross weight (for tractors);
- Р1 *- permissible front axle load;
- Р2 * - permissible second axle load;
- Р3 * - permissible third axle load;
- Р4 * - permissible fourth axle load;
- manufacturer’s trade mark .
In accord with EU Regulations 19/2011 the letter
«Т» is added as a suffix to the maximum load on each
axle being a part of this axle group (tandem).
Technically construction-permissible weight pa-
rameters:
- m- vehicle gross weight permissible by construc-
tion; - m1 - train gross weight (for tractors), permissible
by construction;
- Р1 - permissible by construction front axle load;
- Р2 - permissible by construction second axle load;
- Р3 -permissible by construction third axle load;
- Р4- permissible by construction fourth axle load.
Engine parameters:
-g - engine ordinal number;
- k - engine model;
- n - engine net power.
Manufacturer’s plate for export vehicle

2-8
VIN code
VIN code is applied onto the vertical wall of the
right side member in frame front or rear part and in-
cludes:
-XTC - manufacturer’s code (3 marks);
- vehicle model conventional code (6 marks);
- production year code (1 mark);
- vehicle ordinal production number (7 marks).
Vehicle component parts marking
The identification number of frame is punched on
the upper horizontal boom of the right side member at
front part of the frame and includes:
- XTC - manufacturer’s code (3 marks);
- digit «0»;
- frame model designation (6 marks);
- production year code (1 mark);
- ordinal production number of the frame
(7 marks).
Cab identification number is punched on a cab
front inner panel, at the left. Identification cab number
comprises the following:
- cab model designation (6 marks);
- production year code (1 mark);
- cab ordinal production number (7 marks).
ENGINE MARKING
Engine has its own manufacturer’s plate (see Op-
eration and maintenance manual for Mercedes-Benz en-
gine).

2-9
SCHEME OF SEALING
Cover of «ZF» gear box, power steering of «RBL», «ZF» companies are not sealed.
If tachograph is installed in vehicle manufacturer’s plant, the tachograph is sealed temporarily.
Tachograph
Supplier’s
seal
КАМАZ seal
(view from both sides)
Speed sensor
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